Oihana Gordobil,
Eduardo Robles,
Itziar Egüés and
Jalel Labidi*
Chemical and Environmental Engineering Department, University of the Basque Country UPV/EHU, Plaza Europa, 1, 20018, Donostia-San Sebastián, Spain. E-mail: jalel.labidi@ehu.eus; Fax: +34 943 017 140; Tel: +34 943 017 178
First published on 6th September 2016
Spruce and eucalyptus lignins isolated by an organosolv process and lauroyl chloride were used as raw material for the synthesis of lignin-ester derivatives. The obtained products presented new and interesting properties suitable for use as thermoplastic materials. Esterification of the lignins was confirmed by FTIR, GPC, DSC and contact angle measurements. The modification of lignin –OH groups increased the molecular weight properties, changed its thermal behavior (reducing greatly Tg), and improved the hydrophobicity of the material. For composite elaboration, commercial cellulose acetate was used as reinforcement in different percentages (5%, 10%, 25% and 50%) to manufacture composites by press moulding. Thermal and mechanical tests as well as wetting behavior of the composites surface against water analysis were carried out. Surface morphology was analyzed by SEM. The mechanical test revealed tensile strength and Young modulus values of 130–900 kPa and 2–50 MPa respectively, with high elongation at break (5–130%) for eucalyptus lignin composites, while spruce lignin composites showed more a rigid (40–60 MPa) and tough (300–1400 kPa) behavior, but with the ability to deform only up to 6%.
Numerous studies can be found about lignin applications in the polymer field. Some recent advances which involved the use of lignin in the development of new polymer composite materials have been summarized; relevant studies about addition and the influence of lignin in thermoplastics (PS, PET, PP, etc.), thermosets (PF-phenol formaldehyde) and foam-based materials (PU-polyurethane) have been done.1 Moreover, the use of monomers from lignin such as vanillin and its chemical modification can offer a new vanillin-based homopolymers with comparable thermal properties than PS.2
However, although its abundance and chemical nature make it as one of the best options to be used as polymer precursor in the polymer industry, lignin by itself presents some disadvantages for plastics production, even when is added to hydrophobic polymers (synthetic or biopolymers) since the presence of hydroxyl groups in lignin often generate a poor compatibility between both components.1,3–5 Moreover, it is a rigid and brittle polymer and presents poor film forming ability as well as difficulty during processing due to its high softening point (Tg).6,7 These characteristics are caused by its natural condensed structure and strong intermolecular hydrogen bonding interactions which restrict the thermal mobility of lignin providing high Tg value.8 However, due to its complex structure based on various phenylpropane units with various functional groups including aromatic and aliphatic hydroxyl (–OH), methoxyl (–OCH3), carbonyl (–CO) groups principally; lignin has high potential for chemical modifications, which can lead to value-added polymeric materials with specific and desirable properties.7,9 Hence, chemical modification of hydroxyl groups present in lignin is the best alternative to increase its range of applications in the polymer industry area.10–12
The esterification, one of the easiest chemical reactions to perform considering the reaction parameters and used reactants,8 allows the change of some of the original properties of lignin, such as increasing its hydrophobicity as well as its solubility in organic solvents.13 In addition, when lignin is modified by esterification, hydroxyl groups are functionalized by ester substituents,14 thus reducing the number of hydrogen bonding and leading to an increase of the free volume in the molecule, providing greater mobility of the chains.15 Therefore, esterification is a potential route to lower the glass transition point of lignin and increase its thermoplasticity,11,14,15 highly desirable for current industrial polymeric processing technology. In addition, it is well-known that the reduction of Tg is higher when increasing the length of the attached chain. Lewis et al., 194316 was the first author who published a study about the modification of lignin with fatty acids and showed that esterified lignin gained new and very interesting properties like changes in solubility and thermal behavior. Later, Glasser and Jain, 199317 also revealed a consistent decline in Tg with increasing ester substituent size.
Although there are some studies about chemical modification of lignins with fatty acids, state of the art review reveals none of them has been used for composites elaboration using functionalized lignins as matrix.
On the other hand, cellulose acetate is a well known material in the film forming industry, it has proved to provide stiffness as bulk load in different matrices as its crystalline structure generates stiffness networks within the matrix; on the other hand, acetyl groups attached to the OH-groups characteristic of cellulose enhances the particle interaction between cellulose and the modified lignins.18–20 Moreover, triethyl citrate (TEC) is a natural ester obtained from citric acid and widely used as plasticizer or as stabilizer in different composite materials, its natural origin and its biocompatibility makes it a good plasticizer for biobased composite materials.21
Therefore, this study was focused on the synthesis of lignin-ester derivatives using a long aliphatic chain (12 carbons) to obtain a reduction of its softening point and make it a thermoplastic product, capable of being processed by press moulding; the use of cellulose acetate as reinforcement was aimed to provide better consistency to the final material. The main objective was to produce a fully environmental-friendly material by using fully biobased functionalized polymers (cellulose and lignin). The new physicochemical properties of lignin after chemical modification like molecular weight, hydrophobicity and thermal properties were evaluated and compared to other studies. Thermal, mechanical and morphological behaviors of elaborated composites were analyzed.
Size exclusion chromatography analysis was used to evaluate the average molecular weight (Mw) and polydispersity (Mw/Mn) of the obtained lignin samples. N,N-Dimethylformamide (DMF) eluent was used as GPC mobile phase, at a flow rate of 0.7 mL min−1 and 35 °C, using a Jasco Inc. chromatograph provided with an LC-NetII/ACD interface, a column oven CO-2065Plus and a RI-2031Plus intelligent refractive index. A guard column and two columns PolarGel-M (Varian Inc.) were employed. Calibration was made using polystyrene standards provided by Fluka, ranging from 250 to 70000 g mol−1.
The glass transition temperature of isolated and esterified lignins was determined by METTLER TOLEDO DSC 822 differential scanning calorimetry. Samples about 5–10 mg were tested under nitrogen atmosphere at a heating rate of 10 °C min−1. The isolated lignins were heated from 25 °C to 200 °C. Each sample was first run from 25 to 110 °C (10 min) and cooled down to 25 °C to eliminate any interference of water. On the other hand, chemical modified lignins and composites were analyzed from −50 °C to 200 °C. In this case also the samples were heated until 110 °C, then was cooled down to −50 °C and reheated to 200 °C. The obtained results are from the second heating thermogram.
Thermogravimetric analyses were carried out with TGA/SDTA 851 METTLER TOLEDO. Isolated and esterified lignins were analyzed to determine their thermal stability. Samples about 5–10 mg were tested under nitrogen atmosphere at a heating rate of 10 °C min−1 from 25 °C to 800 °C. Composites were also analyzed at the same conditions to know if the addition of cellulose has an influence on thermal stability.
Dynamic contact angle measurements were carried out with water using a Dataphysics Contact angle system OCA 20, in order to determine the changes in the hydrophilic character of lignin before and after chemical modification. Uniform strips have been used for this propose. To examine water repellence of composites, water (WCA) was used by the placement of a droplet (5 μL) and at different times (1, 10, 20, 30, 40, 50, 60, 90, 120 s). The average value of five measurements per sample was calculated.
The morphology of composites surfaces was observed with a Scanning electron microscope JEOL JSM-6400F with field-emission cathode, at room temperature. The samples were gold sputtered up to a thickness of 20 nm. An accelerating voltage of 20 kV was used to collect the micrographs with a lateral resolution of 10–11 Å at 20 kV.
Mechanical test of composites was performed by MTS Insight 10 equipment provided with pneumatic clamps (Advantage Pneumatic Grips) and with a loading cell of 250 N with a speed of 5 mm min−1. Thicknesses of samples ranged between 0.4–0.7 mm. The starting distance between the clamps was set at 22.5 mm. Samples with 5 cm length and 5 mm width were prepared. The values quoted are the average of eight measurements.
Fig. 1 FTIR spectra of isolated and esterified lignins, (a) organosolv spruce lignin (OS) and (b) organosolv eucalyptus lignin (OE). |
Moreover, chemically modified lignins presented some different properties compared to isolated ones such as molecular weight properties, thermal behavior, hydrophobicity as well as its physical appearance. After esterification of lignins with lauroyl chloride, a significant increase in Mw can be observed as it was expected (Table 1). This demonstrated that fatty acid has been successfully grafted to lignin samples. It is well known that the weight average should increase when lignin is modified with ester groups; also the molecular weight increase as the length of the ester substituent is increased.12,17,24
Mn | Mw | PDI | |
---|---|---|---|
OE | 1498 | 9490 | 6.3 |
OE12C | 3364 | 21569 | 6.4 |
OS | 896 | 3124 | 3.5 |
OS12C | 5363 | 24601 | 4.6 |
DSC is one of the most accepted methods to define the glass transition temperature (Tg) of lignin molecule. This thermal parameter of polymers provides important information to use lignin in polymer applications and to process it by current industrial processing techniques like hot pressing. Tg of lignins is often very difficult to determine due to the heterogeneity of the lignin chemistry, as well as the broad molecular weight distributions. Thus, the temperature range in which this phenomenon occurs is usually quite wide.25 Some previous studies discussed about thermoplasticity of lignin7,17 considering that lignin molecule presented a thermal softening point.26 That transition generally occurs at high temperatures (90–180 °C) for non-derivatized lignins.27,28 In this case, Tg values for isolated lignins were 116.5 °C for OE and 122.7 for OS, as was demonstrated in a previous work.22 However, lignin-ester derivatives presented an interesting change in its thermal behavior. Fig. 2 shows the obtained thermograms for both lignin-ester derivatives. In the case of OE12C, Tg of the sample was not clearly observed. However, based on the glass transition temperature is defined as the midpoint of the lineal variation of the polymer heat capacity, and taking into account this inflexion point is a maximum of the curve first derivative, it was possible to obtain a clearer information to indentify this parameter. So, based on this basic concept, it is possible to assume that the modification of OE generated a great reduction of the glass transition temperature for OE12C, which began to soften at temperatures below room temperature (10.5 °C) due to the internal plasticizing effect of the introduced ester groups. However, OS12C did not show the same behavior. In this case, a clear endothermic peak at 38.5 °C was observed. Although at first, it was thought that this endothermic peak was related to melting of the material, this conclusion was rejected because this material is totally amorphous and the thermogram never showed a crystallization peak. Therefore, it could be confirm that this endothermic peak is associated with the glass transition temperature of the material, which is usually presented as endothermic peak due to enthalpy relaxation. This usually happens when the sample has been stored under the glass transition temperature for a “long time”. Thus, the replacement of hydroxyls groups by ester substituent produced the reduction of the number of hydrogen bonding in lignin molecule and implied an increase free volume in the molecule and thus the mobility of the chains.15,17 Therefore, the use of esterification to elaborate lignin derivative products by attaching long aliphatic chains proved that it is a suitable method to obtain lignins with different thermal behaviors. The differences on their physical appearance are mainly due to the change on their softening point. Isolated lignins were a brown thin powder (Tg ∼ 115–125 °C) while esterified lignins exhibited different appearance. OE12C showed a soft and sticky dark resin appearance because its new Tg was below room temperature. Although OS12C also has undergone a drastic reduction of its softening point, is not as malleable and seems more brittle not having such resinous appearance as its Tg remained above room temperature.
On the other hand, contact angle with water measurements of isolated and esterified lignins were performed in order to confirm the change in the hydrophobicity. After chemical modification, hydroxyl groups present in lignins are substituted with non-polar groups [–CO(CH2)10CH3] increasing the hydrophobicity.16 Fig. 3 shows how esterified lignins presented higher hydrophobicity than isolated lignins. Moreover, it can be observed that modified lignins displayed a greater stability in contact angle values through time.
Fig. 3 Contact angle of isolated and esterified lignins and with images of contact angle of isolated and esterified lignins after 120 s. |
Fig. 4 TG and DGT curves of (a) eucalyptus lignin (OE), OE12C and its composites and (b) spruce lignin (OS), OS12C and its composites. |
T5% | Tmax | Residue at 800 °C | ||
---|---|---|---|---|
OE | 261.6 | — | 353.4 | 40.8 |
OE12C | 184.0 | 180–250 | 370.4 | 18.2 |
OE12C 5% | 183.9 | 180–250 | 363.2 | 17.5 |
OE12C 10% | 187.9 | 180–250 | 357.3 | 17.1 |
OE12C 25% | 192.6 | 180–250 | 356.2 | 18.1 |
OE12C 50% | 187.6 | 180–250 | 361.2 | 16.2 |
OS | 257.8 | — | 385.8 | 48.7 |
OS12C | 188.5 | 216.2 | 393.1 | 26.6 |
OS12C 5% (5% TEC) | 184.7 | 214.1 | 383.6 | 25.2 |
OS12C 25% (5% TEC) | 185.1 | 217.2 | 368.6 | 22.0 |
OS12C 5% (10% TEC) | 179.3 | 207.6 | 381.3 | 24.7 |
OS12C 25% (10% TEC) | 182.8 | 216.4 | 367.6 | 20.9 |
DSC was used in order to understand the thermal transitions of elaborated composites. The DSC curves of elaborated composites are reported in Fig. 5(a and b). Both types of composites presented similar thermal behaviors. In both systems two Tg values are appeared. The first one corresponds to Tg of the lignin-ester derivative while the second is related with Tg of the acetate cellulose which was found at 115.2 °C (data not shown). In general, the addition of cellulose acetate did not show any influence on the softening temperature of the matrices. Only when the cellulose acetate content was low (5%) in OE12C, the Tg of the matrix increased from 10.5 °C to 21.9 °C. This suggested that the presence of low contents of cellulose acetate as reinforcement promoted some molecular restrictions on lignin molecule. Although the addition of cellulose acetate as reinforcement did not cause important changes in thermal behaviors of produced lignin-ester derivatives, its use help during processing and an important improvement was observed on mechanical properties. The addition of plasticizer had not influence these thermal transitions.
Fig. 5 DSC thermograms of composites (a) made from OE12C as matrix and (b) made from OS12C as matrix. |
Fig. 6 Composite (a) with 75% of OE12C and 25% of cellulose acetate and (b) with 75% of OS12C, 25% of cellulose acetate and 10% TEC. |
Fig. 7 shows the most representative SEM images where it could be observed some morphology differences between composites. In the case of composites made from OE12C as matrix and different cellulose content (5% and 25%), it was observed a homogeneous and smooth surface, in which an even dispersion of cellulose acetate in the matrix is noticed. Other studies where softwood Kraft lignin was chemically modified with stearoyl chloride to introduce a long aliphatic chain (18 carbons), showed similar morphology after press moulding than composites made from OE12C.35 Cellulose acetate is presented both as fibers with diameters around 10 μm as well as particles with lower sizes. Most of the fibers are appreciated inside the matrix with some of them emerging to the surface of the OE12C matrix at one end. On the other hand, composites elaborated with OS12C presented a completely different morphology that does not correspond to the usual morphology of melted plastic materials. Composites with 5% TEC content showed a non-continuous and rough surface. This suggests that although the material has visual aspect of a softened material, at microscale it can be observed that this process did not take place. However, the increase of TEC content to 10% caused a higher softening of the material at processing temperature, which is clearly noticeable on surface roughness. The porous structure was reduced in composites with 10% TEC when compared to 5% TEC composites and is more similar to those of OE12C as matrix obtaining a material with a smoother surface. Therefore, the different morphologies of composites could be due to the differences on thermal behaviour between them and the used processing conditions. Moreover, it is well known that the morphology of the materials has a great influence on the final mechanical properties. So, composites made from OE12C as matrix had higher ductility due to the absence of imperfections than composites made from OS12C. However, the macro porous structure revealed by SEM of composites made from OS12C as matrix, especially in the case in which lower plasticizer content was added, could be responsible of the high fragility of these type of composites.
In addition, the dynamic contact angles with water (WCA) of composites surfaces are shown in Fig. 8. The contact angle of liquids on solid surfaces provides direct information about the wetting behavior of the surface. All composites were quite stable against water with values above 80° after two minutes of analysis, showing the most hydrophobic behavior for composites made from OE12C.
σ (kPa) | ε (%) | E (MPa) | |
---|---|---|---|
OE12C 5% | 136.3 ± 27.8 | 129.2 ± 16.8 | 2.8 ± 0.6 |
OE12C 10% | 185.5 ± 11.9 | 98.2 ± 20.7 | 6.5 ± 1.2 |
OE12C 25% | 424.0 ± 18.1 | 54.1 ± 9.6 | 13.4 ± 1.3 |
OE12C 50% | 906.8 ± 19.9 | 4.8 ± 1.6 | 47.8 ± 1.2 |
5% TEC | |||
OS12C 5% | 707.0 ± 57.0 | 1.5 ± 0.2 | 53.7 ± 9.4 |
OS12C 10% | 968.5 ± 36.2 | 1.0 ± 0.4 | 86.1 ± 5.9 |
OS12C 25% | 1429.0 ± 74.0 | 1.6 ± 0.3 | 111.9 ± 7.6 |
10% TEC | |||
OS12C 5% | 317.0 ± 57.9 | 1.7 ± 0.1 | 57.3 ± 1.4 |
OS12C 10% | 756.2 ± 30.8 | 6.0 ± 1.3 | 45.1 ± 4.3 |
OS12C 25% | 946.8 ± 51.2 | 4.0 ± 1.1 | 47.1 ± 4.1 |
High differences on mechanical behavior between composites were found. In case of composites made with OE12C as matrix and different contents of cellulose acetate, very high elongation at break (up to ∼130%) could be observed, but it was decreasing (up to ∼5%) as the cellulose acetate content increased, as expected taking into account the results obtained by other authors.36–38 Although, low elongations at break are usually related to properties such as stiffness and fragility, in this case OE12C 50% maintained its malleability without being brittle. With regard to composites elaborated with OS12C, different percentages of cellulose acetate and TEC as plasticizer, is remarkable the higher strength and stiffness of composites with tensile strength and Young modulus values larger than composites made from OE12C. However, lower elongations at break values were noticed. Moreover, the addition of TEC also presented an important influence, showing higher tensile strength and Young modulus values at lower TEC contents. Other author studied the obtention of lignin-based thermoplastic copolyester synthesized via copolymerization of sebacoyl dichloride with alkali lignin and poly(ethylene glycol) with similar mechanical values up to 1.3 MPa of tensile strength and modulus of 16 MPa but with elongations at break up to 60%.39
This journal is © The Royal Society of Chemistry 2016 |