Yue Yua,
Dewei Zhao*a,
Corey R. Gricea,
Weiwei Menga,
Changlei Wanga,
Weiqiang Liaoa,
Alexander J. Cimarolia,
Hongmei Zhangb,
Kai Zhuc and
Yanfa Yan*a
aDepartment of Physics and Astronomy, Wright Center for Photovoltaics Innovation and Commercialization, The University of Toledo, Toledo, OH 43606, USA. E-mail: dewei_zhao@hotmail.com; yanfa.yan@utoledo.edu
bInstitute of Advanced Materials, Key Laboratory for Organic Electronics & Information Displays, Nanjing University of Posts & Telecommunications, Nanjing 210023, P. R. China
cChemistry and Nanoscience Center, National Renewable Energy Laboratory, 15013 Denver West Parkway, Golden, CO 80401, USA
First published on 16th September 2016
We report on the synthesis of methylammonium tin triiodide (MASnI3) thin films at room temperature by a hybrid thermal evaporation method and their application in fabricating lead (Pb)-free perovskite solar cells. The as-deposited MASnI3 thin films exhibit smooth surfaces, uniform coverage across the entire substrate, and strong crystallographic preferred orientation along the 〈100〉 direction. By incorporating this film with an inverted planar device architecture, our Pb-free perovskite solar cells are able to achieve an open-circuit voltage (Voc) up to 494 mV. The relatively high Voc is mainly ascribed to the excellent surface coverage, the compact morphology, the good stoichiometry control of the MASnI3 thin films, and the effective passivation of the electron-blocking and hole-blocking layers. Our results demonstrate the potential capability of the hybrid evaporation method to prepare high-quality Pb-free MASnI3 perovskite thin films which can be used to fabricate efficient Pb-free perovskite solar cells.
A straightforward approach for developing Pb-free perovskites is to replace the Pb2+ ion with isovalent tin (Sn2+), thus forming Sn-based perovskites such as ASnX3 (with A = cesium (Cs) or organic cations such as methylammonium (MA) and formamidinium (FA), and X = halogen atoms such as chlorine (Cl), bromine (Br), or iodine (I)). Pb-free perovskite solar cells using CsSnI3, MASnI3, FASnI3, CsSnI3−xBrx, and MASnBr3 as absorbers have already been reported.13,20–25 In contrast to Pb-based perovskite solar cells, there are two major obstacles hindering the fabrication of efficient Sn-based perovskite solar cells. Firstly, the most commonly used deposition method, i.e. spin-coating, cannot easily produce smooth Sn perovskite thin films with uniform coverage.21,26 Secondly, due to the ease of oxidation of Sn(II), the synthesized Sn perovskite thin films usually exhibit high hole concentration, which is undesirable for efficient solar cell fabrication. To prevent the formation of such large hole densities, tin(II) fluoride (SnF2) is typically used as an additive in the spin-coating process.24 Compared to the spin-coating process, the thermal evaporation technique usually produces films with smoother surfaces, full surface coverage and high uniformity. Thermal evaporation has been used successfully to fabricate efficient MAPbI3 perovskite solar cells in our and other groups.4,27–30 Recently, smooth MASnBr3 thin films have been synthesized by vapor deposition.31 However, so far, there is no report on successful synthesis of MASnI3 thin films by vacuum deposition, which has a more suitable band gap for more efficient single-junction solar cells than MASnBr3.
Here we report on the first thermal evaporation of high-quality MASnI3 thin films at room temperature. Without post-deposition annealing, the as-deposited MASnI3 thin films exhibited high crystallinity, smooth surface, full coverage, and strong preferred crystallographic orientation along the 〈100〉 direction as revealed by various characterizations. Additionally, the as-deposited MASnI3 thin films showed hole densities suitable for solar cell applications even without the use of any SnF2 additives, due to the ability of accurate film stoichiometry control via the hybrid thermal evaporation method. The band gap of our MASnI3 thin film is about 1.3 eV. Sn-based perovskite solar cells were fabricated with the inverted device architecture of ITO/PEDOT:PSS/Poly-TPD/MASnI3/C60/BCP/Ag, where PEDOT:PSS, Poly-TPD, C60, and BCP stands for poly(3,4-ethylenedioxythiophene):polystyrene sulfonate, poly[N,N′-bis(4-butylphenyl)-N,N′-bis(phenyl)benzidine], fullerene, and 2,9-dimethyl-4,7-diphenyl-1,10-phenanthroline, respectively. The PEDOT:PSS layer acts as both the anode buffer layer and hole transporting layer and while the Poly-TPD acts as another hole transporting layer and an electron blocking layer. C60 is the passivation layer and electron transporting layer, while BCP is a hole blocking layer. The thickness of the MASnI3 absorber layer is typically about 200 nm. Our MASnI3 perovskite solar cells have achieved open-circuit voltages (Voc's) as high as 494 mV. The champion cell showed a power conversion efficiency (PCE) of 1.7% with a Voc of 377 mV, a short-circuit current density (Jsc) of 12.1 mA cm−2, and a fill factor (FF) of 36.6%. Further solar cell efficiency improvements could be expected upon the optimization of the MASnI3 thickness and the interface engineering between the perovskite and the electron and/or hole blocking layers. Our results suggest that hybrid thermal evaporation is suitable for fabricating efficient MASnI3 perovskite solar cells.
Our deposition process is a hybrid thermal evaporation. As depicted in Fig. S1,† two ceramic crucibles containing tin iodide (SnI2) and methylammonium iodide (MAI) are used as the inorganic and organic precursor sources, respectively, and are heated to maintain at their respective temperature set points before the deposition is allowed to begin. The entire vacuum chamber is thus filled with MAI vapor before the beginning of the actual MASnI3 deposition due to the high vapor pressure of MAI and lack of confinement of the MAI vapor within the crucible beyond the blocking shutter. The existence of the MAI vapor is confirmed by the increased pressure from ∼10−7 to ∼10−5 Torr in the vacuum chamber. The readouts from the quartz crystal microbalances (QCMs) placed above the SnI2 and MAI crucibles before and after opening their individual shutter for SnI2 and MAI confirm the thermal co-evaporation of SnI2 and MAI in the presence of MAI vapor, which we refer as to hybrid thermal evaporation. Due to the complexity of the MAI deposition, instead of monitoring the deposition rate via the QCMs, the vapor pressure is monitored as mentioned in our earlier work.4 The deposition rate of the SnI2 source is simply monitored by a QCM placed above the SnI2 crucible. The stoichiometry of MASnI3 thin films is controlled by the evaporation rate of SnI2, while the MAI vapor pressure remains constant.
The hybrid evaporated MASnI3 thin films deposited at room temperature without any post-deposition annealing exhibit strong crystallinity. Fig. 2(a) shows the X-ray diffraction (XRD) pattern of the MASnI3 thin film. The observed characteristic peaks correspond to the (100), (200), (220), (221), and (400) reflections at 2θ = 14.1°, 28.5°, 40.8°, 43.4°, and 59.1°, respectively. All of these peaks belong to the cubic structure of MASnI3 perovskite and the calculated XRD pattern is shown in Fig. 2(a). Compared with our calculated XRD pattern or the measured XRD patterns reported in literature, including solution-processed20,21 or vapor-assisted solution-processed MASnI3,32 our hybrid thermally evaporated MASnI3 films show a strong preferred orientation along the 〈100〉 direction. The mechanism of the preferred orientation is still under investigation.
The optical properties of our MASnI3 thin films grown by the hybrid thermal evaporation are examined by UV-vis spectroscopy. Fig. 2(b) shows the absorption spectrum of the MASnI3 film. The band gap derived from the Tauc plot, shown in the inset of Fig. 2(b), is about 1.3 eV. This value is in good agreement with the previously reported band gap of the MASnI3 from both experiment and theoretical calculations.20,21
Electrical properties of our MASnI3 thin films are characterized by Hall effect measurement. Our MASnI3 thin films show hole densities in the range of 1017–1018 cm−3. It has been proposed that due to the ease of oxidation of Sn(II), Sn vacancies can easily form during film deposition, leading to excessively large hole densities and low shunt resistances and therefore poor solar cell performance. The hole density of our as-deposited MASnI3 thin films is suitable for solar cell applications, although they are not optimal yet.
The above characterization results indicate that our as-deposited MASnI3 thin films fabricate by hybrid thermal evaporation exhibit structural and optoelectronic properties suitable for solar cell fabrication: excellent surface morphology with full area coverage, high crystallinity, a suitable band gap, and a reasonable carrier density. Therefore, solar cells are fabricated by using these MASnI3 thin films as the light absorbers. An inverted device architecture of ITO/PEDOT:PSS/Poly-TPD/MASnI3/C60/BCP/Ag is explored in this work, which enables successful fabrication of MASnI3 perovskite solar cells.
Fig. 3(a) shows the cross-sectional SEM image of our MASnI3 perovskite solar cell with artificial color added to highlight the layer structure. The thickness of the MASnI3 layer is confirmed to be about 200 nm. Even though the MASnI3 film with such a low thickness might not be sufficient to fully absorb the photons with energy larger than the band gap of MASnI3, this thickness was chosen to reduce the total MASnI3 deposition time and to evaluate the suitability of the hybrid thermal evaporation of MASnI3 thin films for solar cell application. Fig. 3(b) shows the schematic energy band diagram of our MASnI3 solar cells with the inverted architecture. The energy levels of the conduction and valence band edges of MASnI3, electron and hole blocking layers, and the work functions of electrodes are taken from literature.5,20 The Poly-TPD layer can efficiently block the electrons from the MASnI3 perovskite and transfer holes to the PEDOT:PSS-coated ITO electrode.5 In a similar manner, the C60 and BCP layers work together to block holes. Since electrons need to tunnel through the BCP layer to reach the Ag electrode, the BCP layer is thinner (6 nm) than the C60 (20–30 nm), Poly-TPD (20 nm), and PEDOT:PSS (40 nm) layers. The selective nature of these interlayers is the working mechanism of our solar cells.
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Fig. 3 (a) Cross-sectional SEM image of our MASnI3 perovskite solar cell. (b) Schematic energy band diagram of the devices. |
During the solar cell fabrication, we've found that the use of PEDOT:PSS/Poly-TPD hole selective bi-layers results in significantly improved device performance compared with only PEDOT:PSS. Fig. 4(a) shows the current density–voltage (J–V) curves of the MASnI3 perovskite solar cells under both reverse and forward voltage scans by using PEDOT:PSS or PEDOT:PSS/Poly-TPD as the hole selective layers. Except for the hole selective layers, all other layers in our work, i.e. MASnI3, C60, BCP, and Ag, are taken in the same deposition. Therefore, different device performance could be ascribed to the effect of different hole selective layers. It is seen that the MASnI3 perovskite solar cell using PEDOT:PSS/Poly-TPD hole selective bi-layers shows much higher Jsc (5.1 mA cm−2) and Voc (494 mV) than the cell using PEDOT:PSS-only hole selective layer (Jsc = 3.5 mA cm−2 and Voc = 470 mV). We have fabricated at least 30 MASnI3 perovskite solar cells using each hole selective layer and the device performance improvement by PEDOT:PSS/Poly-TPD hole selective bi-layers has been statistically confirmed. The efficiency histogram of Sn-based perovskite solar cells with PEDOT:PSS-only and PEDOT:PSS/Poly-TPD hole selective layer is shown in Fig. S4.† It is worth noting that all the MASnI3 perovskite solar cells with the inverted architecture present very little J–V hysteresis.
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Fig. 4 (a) J–V curves and (b) EQE spectra of MASnI3 perovskite cells using PEDOT:PSS and PEDOT:PSS/Poly-TPD as the electron selective layers. The scan rate in J–V measurements is 157 mV s−1. |
The Jsc difference is further understood from the measured external quantum efficiency (EQE) spectra of the MASnI3 perovskite solar cells with PEDOT:PSS-only and PEDOT:PSS/Poly-TPD hole selective bi-layers, shown in Fig. 4(b). Both EQE spectra reflect spectral response in the range from 350 to 950 nm. The EQE spectral response onset is 950 nm, which indicated a band gap value of 1.3 eV. This result is consistent with the optical band gap of 1.3 eV measured by UV-vis spectroscopy, mentioned earlier in our discussion. The integrated photocurrents from these EQE spectra using the AM1.5G solar photon flux spectrum are 3.2 mA cm−2 for the cell using PEDOT:PSS-only and 5.4 mA cm−2 for the cell using PEDOT:PSS/Poly-TPD, which are in good agreement with the Jsc's measured from the J–V curves. It is obvious that by adding the Poly-TPD layer on PEDOT:PSS, the EQE value is enhanced in the entire wavelength range, suggesting a reduced charge recombination due to the introduction of Poly-TPD layer. A unique feature of these EQE spectra is that the spectral response is stronger in the longer wavelength region than in the shorter wavelength region, which is different from most spectral response of MASnI3 perovskite solar cells reported.20,32 This feature may be ascribed to the use of C60 electron selective layer, which is known to facilitate electron transfer from Pb-based perovskites to the conductive electrodes.4,9 Therefore, the recombination rate at the MASnI3/C60 interface is expected to be lower than that at the PEDOT:PSS/MASnI3 or PEDOT:PSS/Poly-TPD/MASnI3 interfaces.
The performance of MASnI3 perovskite solar cells is further improved by optimizing the thickness of the C60 electron selective layer. We found a tradeoff between Voc and Jsc by varying the C60 thickness. The highest Voc of 494 mV is achieved with a 30 nm thick C60. However, the Jsc (5.4 mA cm−2) of this cell is lower than that of the other cells with a thinner C60 layer. The solar cell with a 20 nm-thick C60 layer achieved the best efficiency of 1.7%, with a Voc of 377 mV, a Jsc of 12.1 mA cm−2, and an FF of 36.6%. The J–V curves under reverse and forward voltage scans and the EQE spectrum of this best-performing MASnI3 device are shown in Fig. 5. It is worth highlighting that the best cell shows no obvious J–V hysteresis, which should be owed to the inverted device architecture.13,33 Its corresponding EQE spectrum has a similar shape shown in Fig. 4(b), but it has much higher values in the entire wavelength range. This indicates that improvement of the Jsc can be expected in the future by optimizing all the interlayers. The efficiency histogram of Sn-based perovskite solar cells with a 20 nm C60 layer is shown in Fig. S5.† It is also noted that all MASnI3 perovskite solar cells suffer from low FFs, which could be due to the low shunt resistance (Rsh) and high series resistance (Rs). For the best-performing device, the Rsh and Rs are estimated to be 151.1 Ω cm2 and 396.9 Ω cm2, respectively. The low Rsh could result from the high hole density in MASnI3, which could be caused by the easy formation of Sn4+ from the oxidation of Sn2+.20 The high Rs could be ascribed to the charge recombination. These issues will be addressed in our future studies.
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Fig. 5 (a) J–V curves under reverse and forward voltage scans and (b) EQE spectrum of our champion MASnI3 perovskite solar cell. |
To understand the limiting characteristics of our MASnI3 perovskite solar cells, we have conducted J–V measurement with varying light intensity. Fig. 6 shows the dependence of the Jsc and Voc on the light intensity ranging from 0.8 to 100 mW cm−2. The power law dependence of the Jsc on the light intensity is J ∝ Iα. Generally, a space charge limited solar cell has α ∼ 0.75. Here, our hybrid thermally evaporated MASnI3 perovskite solar cell exhibits an α value of about 0.83, shown in Fig. 6(a). This could be ascribed to the charge carrier imbalance resulting from the interfacial barriers formed due to the non-optimal thickness of the electron/hole transporting layers or the energy level alignment between these interlayers and the perovskite.4,5,34–36 In Fig. 6(b), the Voc of our MASnI3 perovskite solar cell shows a linear relationship with the light intensity (natural logarithmic scale). A trap-free relationship should have a slope of δVoc = kT/q.37,38 The slope of δVoc = 1.97 kT/q in our devices implies significant Shockley–Read–Hall recombination prevalent in our MASnI3 perovskite solar cells.39–41
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Fig. 6 Light intensity-dependence of the MASnI3 perovskite solar cells: (a) Jsc versus light intensity and (b) Voc versus light intensity. |
It is known that the facile oxidation of Sn2+ could cause instability for MASnI3 perovskites, which could be avoided by encapsulation.21 For this work, our MASnI3 perovskite solar cells were not encapsulated and the cells were measured in ambient air. We observed gradual degradation if the cells were kept in the ambient, similar to other works on Sn halide perovskite solar cells.13,21 Parallel degradation mechanisms such as the oxidation of the Ag electrode and/or the oxygen doping of the fullerene layer have also been proposed.13 However, the hybrid evaporated MASnI3 perovskite thin films could survive for more than two months without obvious degradation if stored in a nitrogen-filled glove box, as shown in Fig. S6.† There is no obvious performance degradation of the solar cells fabricated with these aged MASnI3 perovskite thin films as shown in Fig. S6.†
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ra19476a |
This journal is © The Royal Society of Chemistry 2016 |