Cuicui Zhuang,
Hong Xu,
Ling Li*,
Yang Liu,
Chuicheng Ban and
Xiaowei Liu
MEMS Center, Harbin Institute of Technology, Harbin 150001, China. E-mail: linglimems@hit.edu.cn
First published on 24th November 2016
Boron nitride nanotubes (BNNTs) were grown on stainless-steel substrates by ball milling–annealing in an N2/H2 atmosphere. The effects of the precursor ratio and gas flow rate on the BNNT morphology were investigated. The correlations between experimental parameters and the BNNT morphology were interpreted based on tip- and base-growth modes. A study of the electrical properties of an individual BNNT showed that the contact resistances of the metal and BNNT contacts were improved by using an electroless technique. The main parameters such as resistivity, carrier concentration, and carrier mobility of the raw BNNTs suggest they have potential uses in high-power devices.
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volume ratio and high curvature.1,11 Other important applications of BNNTs include electrical insulators and gas storage because of the unique nature of their partial ionic bonds.12 In addition, BNNTs have good chemical and thermal stabilities, therefore they can adapt to a large variety of rigorous chemical and thermal environments.12
All these potential applications are based on the unusual properties of BNNTs, which depend on the BNNT morphology.13 The synthesis of high-quality BNNTs with desired morphologies is therefore an important research area. Various methods have been used to synthesize BNNTs, e.g., arc discharge,14 laser ablation,15,16 ball milling–annealing,17–20 chemical vapor deposition (CVD),21–24 self-propagation high-temperature synthesis,25 and extended-pressure inductively coupled thermal plasma sintering.26 Currently, CVD and ball milling–annealing are the methods most widely used for BNNT growth. Research has shown that the BNNT size and morphology can be modified by changing the growth parameters in a CVD system, e.g., the experimental setup, precursor type, precursor ratio, and temperature.27 Pakdel et al. reported that the BNNT diameter increases with increasing temperature from 1200 to 1300 °C during CVD growth. Further increasing the temperature to 1400 °C can lead to secondary growth of tubes, which results in tube bundles with flower-like structures. In addition, low metal oxide
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boron ratios result in the growth of BNNT films consisting of entangled curly tubes, whereas high metal oxide
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boron ratios give thick tubes of diameters up to ∼350 nm with a semi-erect flower-like morphology.28 Other studies have shown that changes in the growth duration and reaction atmosphere give BNNTs with different diameters and morphologies, and also lead to the selective formation of BN nanowires,29 BN microtubes, and BN nanosheets.30 The effects of the CVD growth parameters on the BNNT size and morphology have been systematically studied. However, there have been few studies of the effects of the growth parameters on the diameters and morphologies of BNNTs produced by milling–annealing. A precise understanding of the catalytic activity and gas flow rate would help to achieve controlled growth of BNNTs, which is a prerequisite for various potential applications. In this article, we report that one-dimensional BN nanostructures with different morphologies can be prepared selectively by controlling the catalyst concentration and N2/H2 flow rate in a milling–annealing system. The structures, morphologies, and elemental properties of BNNTs grown on stainless-steel substrates were studied in detail. The dependences of the growth mechanism and morphology on the catalyst concentration and N2/H2 flow rate were investigated using a vapor–liquid–solid (VLS) model.
A knowledge of the electrical properties of BNNTs is the first step in investigating their use in electronic/optoelectronic nanodevices, and considerable effort has been focused on experimental investigations of their electrical properties.31,32 However, most studies were performed using a combination of transmission electron microscopy (TEM) and scanning tunneling microscopy. For the development of BNNT nanoelectronics, it is important to research their semiconducting properties and to achieve good contacts between BNNTs and electrodes.
BNNT-Based devices with low contact resistances were produced by an electroless technique using Ni on Al electrodes to improve the BNNT–metal contacts. This is a selective deposition technique, which does not require an additional mask or lithography. Two-terminal measurements were performed on the BNNTs produced using the proposed technique. The resistivity, carrier concentration, and carrier mobility of the raw BNNTs were deduced from the experimental current–voltage curves.
Before BNNT synthesis, the raw materials with different ratios were milled to produce fine precursor particles at meso- or nano-scale with enhanced chemical activity.33 The ball milling process was performed in sealed milling vessels under 40 kPa nitrogen (N2) gas with the weight ratios range from 30
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1
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0.08 to 30
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1
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4 of balls to B powder to Fe(NO3)3·9H2O. And 1 g amorphous B powder was milled during each ball milling process. All the ball milling processes were performed for 20 h at 200 rpm of rotate speed under room temperature. 0.2 g of milled precursor powder was then dispersed into 0.4 ml deionized water to form B ink solution after 30 min ultrasonic treatment. The stainless steel substrates were painted with B ink solution, and followed by annealing process. The schematic of the annealing system used in this study is shown in Fig. 1(a). The stainless steel substrates were loaded into the center of the hot zone of the quartz tube, which is heated to the annealing temperature of 1200 °C under a N2 flow of 200 sccm. Fig. 1(b) shows experimental procedures of gas change in the annealing process. During the annealing period, N2/15% H2 was carried into the hot zone, and the flow rate varied from 100 to 400 sccm. The annealing system was maintained at constant temperature and gas flow for 1 h. At the cooling period, N2/15% H2 flow was carried on until 550 °C. At room temperature, white color BNNTs were found deposited on stainless steel substrates.
The as-synthesized samples were characterized with the aid of X-ray diffraction (XRD, X'Pert Pro MPD with Cu Kα radiation), Scanning Electron Microscope (SEM, Tescan VEGA 3 SBH), transmission electron microscopy (TEM, JEM 2100F at an accelerating voltage of 200 kV) and X-ray Photon Spectroscopy (XPS, Model: Thermo Scientific K-Alpha). The details are given in the following section. Electrical properties of an individual BNNT were measured by using an electrical parameter analyser HP4145 at room temperature. In order to form ohmic contact between metal electrodes and BNNT, electroless deposition of nickel onto aluminum electrodes was used to form electrically stable contacts.
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1 up to 4
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1, the impurity peaks, such as Fe–O compound, Fe, and Fe–B compound, increase showing the residual catalyst in the reaction.
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Fig. 2 XRD patterns and EDX spectrum of the samples: (a) XRD patterns of samples with 1 : 0.08 and 1 : 4 precursor's ratio; (b) EDX spectrum of samples grown with 1 : 0.08 precursor's ratio. | ||
The elemental compositions of the as-synthesized BNNT samples were confirmed by XPS as well. After the binding energies were corrected for specimen charging by referencing the C 1s peak to 284.6 eV, the XPS spectra of the as-synthesized BNNTs with the different mass ratios of precursor's ratio are shown in Fig. 3. The survey shows the presence of B, N, C, O in all the samples. B 1s and N 1s peaks at 191.08 eV and at 398.08 eV, respectively. And the B/N atomic ratio is about 1.3, which corresponds to h-BN and is in good agreement with the available literature.34,35 Compared with the samples grown with the small mass ratio of precursors 1
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0.08, the Fe peak can be observed in the spectrum of 1
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4 samples, indicating the 1
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4 samples possess more catalyst impurities, which agrees with the results of XRD patterns.
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Fig. 3 The XPS survey scan of the samples grown with 1 : 0.08 precursor's ratio (black curve) and 1 : 4 precursor's ratio (red curve). | ||
In our experiments, BNNTs with different diameters and morphologies were obtained by using different ratios of precursors and different N2/15% H2 flow rates, as shown in Fig. 4. All the samples had non-uniform diameters. The results show that the mass ratios of the precursors and the gas flow rates both play a considerable part in nanotube synthesis, and affect the nanotube size and morphology. The mass ratio of the precursors also affects the nanotube yield. The average diameter and diameter distribution of the nanotubes both increased with increasing catalyst concentration. However, the length decreased greatly at catalyst concentrations higher than 1
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0.5, and the nanotube quality deteriorated. A higher N2/15% H2 flow rate led to an increase in the average diameter of the grown nanotubes, except in the case of 100 sccm. When the gas flow was set at 100 sccm, the nanotube diameter range was broader than those of nanotubes prepared using flow rates of 200 and 300 sccm. When the gas flow rate was increased to 400 sccm, the diameter of the BNNTs on the uppermost BNNT film were large, in the range 200–600 nm. The nanotube morphology also changed, from curved to straight to curved, with increasing precursor mass ratio. The results of the present work differ from those reported for CVD systems,36 presumably because of the differences between the precursors, temperatures, reaction atmospheres, and experimental set-ups.
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| Fig. 4 Effect of precursor's ratios and N2/15% H2 flow on the morphology of BNNT films, as revealed by SEM. | ||
The products were further characterized using TEM. Fig. 5 shows the effects of the precursor ratio and gas flow rate on the BNNT morphology. The BNNTs had a bamboo-like morphology. The individual bamboo-like hollow-cored structures had a cup- or cone-type morphology, depending on the precursor ratio. At low catalyst concentrations, a cone-type bamboo-like hollow structure was obtained, and the average length of the hollow-cored structure increased with increasing precursor ratio. However, the cone angle of the bamboo-like structure decreased with increasing precursor ratio. The average wall thickness decreased from about 51.3 to 41.1 nm with increasing precursor ratio from 1
:
0.08 to 1
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0.5. As the precursor mass ratio increased from 1
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1 to 1
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4, the BNNT bamboo-like structure became cup type, but irregular. The lengths of most of the hollow-cored structures decreased greatly and the bamboo-like structure changed to a bead-type morphology for the samples grown using a precursor mass ratio of 1
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4. The average inner diameters of the bamboo-like structures of the BNNTs grown using precursor mass ratios of 1
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1 to 1
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4 were larger than those of the samples grown using precursor mass ratios of 1
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0.08 to 1
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0.5. Because of the larger average inner diameter, they have fewer walls (<100 walls, about 60–85 walls, as shown in the inset (a) of Fig. 5) compared with samples of similar diameter grown using precursor mass ratios of 1
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0.08 to 1
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0.5 (>100 walls, about 110–135 walls, as shown in the inset (b) of Fig. 5). It is important to note that for the samples grown using precursor mass ratios of 1
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2 and 1
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4, a few spindles containing catalyst nanoparticles inside the hemispherical ends were observed, as shown in the red circle region in Fig. 5.
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| Fig. 5 Effect of precursor's ratios and N2/15% H2 flow on the morphology of BNNT films, as revealed by TEM. | ||
Unlike the precursor ratio, which affects the morphology and wall thickness, the gas flow rate affects the length of the hollow-cored structures. A higher flow rate of N2/15% H2 led to an increase in the average length of the hollow-cored structures, except in the case of 400 sccm. The samples grown at a gas flow rate of 400 sccm consisted of a few nanowires of large diameter.
Fig. 6 shows that quasi-spherical particles were predominantly observed at the tip-ends of the nanotubes. The components of these particles were identified based on TEM images and the corresponding energy-dispersive X-ray spectra of the tip-ends of the nanotubes (Fig. 6). The results show that BN layers encapsulate Fe particles at the centers of the tip-ends; B, N, Fe, Cr, Mg, and O are present at the tip-ends, suggesting catalytic growth of BNNTs.
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4. Redundant catalyst results in more structural defects, leading to further growth of curly BNNTs.
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| Fig. 7 The proposed growth mechanism for BNNTs grown with different catalyst concentrations: (a) the lowest concentration; (b) medium concentration; (c) the highest concentration. | ||
To further clarify the effect of catalyst concentration and to simulate our normal conditions just prior to BNNT growth, the catalyst particles were milled for 20 h, and then annealed at 1200 °C for 60 min without introducing boron. Scanning electron microscopy (SEM) was used to investigate the surface topography. The SEM images (Fig. 8) show that as the catalyst concentration increased from the lowest (Fig. 8(a)) to the highest (Fig. 8(c)), the most probable catalyst cluster size increased, and the size distribution broadened; this is in agreement with the results discussed above.
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| Fig. 8 The SEM images of catalyst with different concentration annealed at 1200 °C for 60 min: (a) the lowest concentration; (b) medium concentration; (c) the highest concentration. | ||
A careful examination of the SEM images shows that all the BNNTs that we examined had catalyst particles at the tips. This can be clearly observed for the samples with a precursor mass ratio of 1
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0.5, but is rare for a mass ratio of 1
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0.08. The BNNTs grown using different catalyst concentrations had different morphologies. We attribute these differences to different catalytic growth modes. For the metal particles at the tips of the BNNTs grown with precursor mass ratios of 1
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0.5 to 1
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4, a tip-growth mode is suggested for the BNNTs prepared with high catalyst concentrations. Tubes grown using a low concentration (1
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0.08) show a base-growth mode. At 1200 °C, some of the catalyst particles can anchor to the substrate through interdiffusion of metals.42 At a low catalyst concentration, almost all the metal particles are strongly attached to the substrate; small clusters are formed on the substrate, and remain anchored, during annealing. The base-growth mode may be involved in BNNT synthesis at the lowest catalyst concentration, therefore catalytic particles cannot be detected at the tip-ends. Increasing the catalyst concentration increases the average size of the catalyst clusters attached to the substrate. Metal particle are removed from the substrate during growth and are observed at the tip-ends of the BNNTs. The tip-growth model is the dominant growth mechanism for BNNTs.43 When the catalyst concentration is further increased (1
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4), the catalyst particles agglomerate and increase the distributions of both large and small diameters, based on the tip-growth model and base-growth model, separately.
The diameter of the BNNTs grown at 100 sccm is larger than that of the BNNTs grown at 200 sccm, and even larger than those of BNNTs grown at 300 sccm. This cannot be explained by the flow rate alone, but must be related to the N2/15% H2 ratio. As mentioned above, N2 gas was initially introduced at room temperature to 900 °C to eliminate residual air in the quartz sintered tube, and it is assumed that N2 remains in the sintered tube for a period of time after the flow has been switched off, similar to in the case of argon gas.44,45 The residence time of N2 gas in the sintered tube depends on the N2/15% H2 flow rate. At an N2/15% H2 flow rate of 100 sccm, the N2 residence time would be longer than the other three flow rates, leading to an increase in the concentration of N2, a higher actual flow rate, and a decrease in the H2 content. The increase in the concentration of N2 promotes the dissociation of N2 gas to N radicals, which react with boron-containing species to form an h-BN phase.46 In addition, it has been reported that the average diameter of BNNTs decreases with increasing H content,47 therefore a high H2 content could result in the formation of BNNTs with smaller diameters. We suggest that both factors result in the growth of BNNTs with larger diameters at an N2/15% H2 flow rate of 100 sccm.
After electroless Ni plating, the current shows a nonlinear increasing with the absolute value of the applied bias voltage due to the Schottky barriers between the BNNT and the electrodes. In addition, the I–V curves have perfect repeatability. When the voltage polarity of two electrodes reversed, the observed I–V characteristic curves are nearly symmetrical and the same as that before reversing voltage polarity. This is because current-induced local Joule heating can improve the contact properties, the perfect repeatability of I–V curves implies the existence of good and stable ohmic contacts between electrodes and BNNT. The resistance (R) and resistivity (ρ) of the individual BN nanotube obtained by differential computing the I–V characteristics curves are approximately equal to 9.5 × 108 Ω and 312 Ω cm, respectively, which coincides with the resistivity in ref. 48. It is indicated that electroless technique can provide stable electrical and mechanical contacts between BNNTs and metallic electrodes.
In view of the fact that transport mechanism is dominated by tunnelling current under reverse bias in low-dimensional systems,49 the reverse-biased Schottky barrier dominates the electrical transport under an intermediate bias.50 And then, the total current (I) through a reverse-biased Schottky barrier dominating in the medium bias regime can be indicated by the following formula:50–52
![]() | (1) |
coth(E00/kT), where E00 = ħq/2(p/m*ε)1/2, p is hole concentration, m* is an effective hole mass of the as-synthesis BNNT, and ε is the dielectric constant. Because several studies have shown that as-synthesis undoped BNNTs are semiconducting, and p-doped, hole is considered in this letter.
With the aid of the I–V curves and formula (1), some parameters, such as hole concentration and carrier mobility can be obtained.50–52 In the medium bias regime, the slope of q/(kT) − 1/E0 in ln
I versus bias voltage (V) is an approximately straight line, as shown in Fig. 9(b). Then the carrier concentration obtained via E0 is approximately 5.79 × 1016 cm−3. The carrier mobility μ is estimated as ca. 0.35 cm2 V−1 s−1 via the relationship of μ vs. ρ.
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0.5, the nanotube length decreased greatly, and the nanotube quality was poor because of the larger amount of residue. In addition, a N2/15% H2 flow rate led to an increase in the average diameter of the grown nanotubes, except in the case of 100 sccm, in which the N2 content was higher. The electrical properties of a single BNNT sample were studied for the first time, using a two-terminal configuration. A transport mechanism based on a tunneling current, i.e., semiconductor behavior, was observed. Based on the current–voltage curves, the carrier concentration and mobility were estimated to be ca. 5.79 × 1016 cm3 and 0.35 cm2 V−1 s−1, respectively, which are suitable for high-power devices. The formation of stable electrical contacts at the interfaces between the electrodes and BNNTs using the electroless Ni technique used in this study is an important step toward the use of BN one-dimensional nanostructures in electronic/optoelectronic nanodevices.
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