Haijiao Kangab,
Xiaoyan Shenab,
Wei Zhangab,
Chusheng Qiab,
Shifeng Zhang*ab and
Jianzhang Li*ab
aMOE Key Laboratory of Wooden Material Science and Application, Beijing Forestry University, Beijing, 100083, China. E-mail: shifeng.zhang@bjfu.edu.cn; lijzh@bjfu.edu.cn
bBeijing Key Laboratory of Wood Science and Engineering, Beijing Forestry University, Beijing, 100083, China
First published on 18th August 2016
Well-defined, vesicle-like nanoparticles of poly(ethylene glycol)-block-polystyrene (PEG-b-PS) diblock copolymers, synthesized via a macro-RAFT agent of PEG45-TTC (where “TTC” is the RAFT terminal of trithiocarbonate) mediated dispersion polymerization of styrene, were used to prepare enhanced SPI-based nanocomposite films in this study. The uniform dispersion of the PEG45-b-PS276 nanoparticles into the SPI matrix was confirmed by transmission electron microscopy and field emission scanning electron microscopy. The simultaneously strengthening and toughening mechanism of the SPI-based nanocomposite films was achieved. This was accomplished by discontinuous filling of nanoparticles into the SPI matrix due to the hydrophobic PS core which served as the hard-domains to strengthen the mechanical properties of the resultant films. Concurrently, the hydrophilic PEG block was conjunct with the SPI chains through hydrogen bonding, increasing the compatibility between nanoparticles and the SPI matrix, ultimately transferring interfacial stress and increasing the elongation of the resulting films. Compared to unmodified SPI film, the tensile strength and elongation at break value of the SPI/PEG-b-PS nanocomposite films were improved by 85.3% and 11.5%, respectively. Further, the total soluble matter of the nanocomposite films was reduced by 59.7% compared to the control. The surface hydrophobicity of the films was also elevated due to the hydrophobic PS core surface-aggregation. The diblock copolymer examined here, as opposed to other nanofillers, may be the first to be successfully introduced into the SPI biopolymer matrix to fabricate high-performance bio-nanocomposite films.
The incorporation of organic/inorganic nanofillers (e.g., starch nanocrystals, cellulose nanocrystals, nano-TiO2, nanoemulsions) to fabricate SPI-based materials with enhanced mechanical strength has been extensively researched.11–14 Apart from the superior surface areas of nanofillers, challenges in terms of their dispersion and the compatibility with the polymeric matrices are persistent roadblocks.15 For example, hydrophilic nanofillers (e.g., starch nanocrystals) can cause irreversible agglomeration during drying because of the formation of additional hydrogen bonds between nanocrystals.16 Inorganic nanoparticles (e.g., TiO2, carbon nanotubes) require a priori surface functionalization to make the nanofillers compatible with the hydrophilic polymeric matrices. For nanoemulsions, surfactants are essential to aid the dispersion of nanoparticles.17
By virtue of biomechanics of hierarchical biological protein/phospholipid materials (e.g., lamins, collagenous tissue) self-assembled block copolymer nanoparticles represent a very attractive approach to the design of novel organic/inorganic nanocomposite materials.18 Recently, the polymerization-induced self-assembly (PISA) affords the in situ synthesis of block copolymer nano-objects, particularly, through the macromolecular RAFT (macro-RAFT) agent mediated dispersion polymerization that has proven to be remarkably reliable, as it facilitates convenient in situ polymerization and relatively high concentrations of block copolymers.19,20 In this study, we attempted to design poly(ethylene glycol)-block-polystyrene (PEG-b-PS) nanoparticles synthesized via a macro-RAFT agent of PEG-TTC (TTC represents the RAFT terminal of trithiocarbonate) mediated dispersion polymerization of styrene, to enhance the mechanical properties and water resistance of SPI-based films. The amphiphilic PEG-b-PS nanoparticles could be uniformly and stably dispersed into the SPI solution through hydrogen bonding, which enhanced the compatibility between the diblock polymer and the SPI matrix. The solvophobic PS core served as a hard-domain to strengthen the mechanical properties of the SPI/PEG-b-PS nanocomposite films. Its surface-aggregation, during water evaporation, is also supposed to improve the water resistance and surface hydrophobicity of the SPI/PEG-b-PS nanocomposite films. The contribution of the PEG-b-PS nanoparticles to the microstructure, thermal properties and morphology of the SPI-based films was characterized. The films' mechanical properties, water resistance and water contact angle were also examined and calculated. As opposed to other nanofillers, diblock copolymer nanoparticles showed the ability to simultaneously strengthen and toughen the resultant SPI film. Indeed, this study may have been the first to introduce diblock copolymer nanoparticles into the biopolymer matrices, which has provided a facile and efficient approach to produce these high-performance nanocomposite films.
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Scheme 1 Synthesis of the PEG-b-PS diblock copolymers by macro-RAFT agent mediated dispersion polymerization. |
X-ray diffraction (XRD, Bruker D8), equipped with a Cu Kα radiation source (λ = 0.154 nm), was employed to further investigate the films' properties with theta scan ranging from 5° to 60° at a 0.02° interval; the diffraction data were analyzed in Jade 5.0. Transmission electron microscopy (TEM, JEM-1010) was conducted at an acceleration voltage of 80 kV. Dilute SPI, PEG45-b-PS276 and SPI/PEG45-b-PS276 dispersions were dripped onto a piece of carbon-coated copper grids and dried at room temperature prior to imaging. Field emission scanning electron microscopy (FE-SEM, Hitachi SU8010), with an accelerating voltage of 3 kV, was applied to observe the surface fracture morphologies of the SPI-based films. Samples were sputtered with a 10 mm gold layer to avoid charging under the electron beam prior to observation. Thermogravimetric analysis (TGA, Q50) was used to analyze the thermo-stability of the PEG45-b-PS276 diblock copolymer and SPI-based films at a temperature ranging from 40 °C to 600 °C with a heating rate of 10 °C min−1 under N2 atmosphere (100 mL min−1).
The surface hydrophobicity of the SPI-based films was investigated by contact angle (OCA-20) testing. A sessile droplet (3 μL) of distilled water was dropped onto the surface and the angles of both sides were recorded at an interval of 0.1 s for 180 s, with five replicates conducted for each sample.
The total soluble matter (TSM) of the SPI-based films (20 × 20 mm2) was tested based on variations in weight and was calculated according to eqn (1).9,14 The TSM value of each sample reported below is the mean of five replicates.
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The mechanical properties of the SPI-based films were determined on a tensile machine (DCP-KZ300) with a loading speed of 50 mm min−1 and an initial gauge length of 50 mm. The tensile strength (TS), Young's modulus, and elongation at break (EB) values of each sample (10 × 80 mm2) reported below, are the means of five replicates each. The film thickness was measured with a digimatic micrometer (0–25 ± 0.001 mm), with five replicates for each sample.
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Scheme 2 Schematic of the PEG-b-PS nanoparticles cooperating with SPI chains to form nanocomposite films with enhanced mechanical properties and surface hydrophobicity. |
The surface chemical structure of the films was ascertained by comparing the XPS spectra of unmodified and modified surfaces of the films. Fig. 2 shows the XPS wide scan and C 1s core-level spectra of the unmodified film (Film A, Fig. 2A) and SPI/PEG45-b-PS276 nanocomposite film (Film D, Fig. 2B). The wide scan spectra of the films showed peak components of C 1s and O 1s ascribed to C and O elements, and it was found that C concentration increased in the SPI/PEG45-b-PS276 nanocomposite film, thus, demonstrating the surface stacking of the amphiphilic PEG45-b-PS276 nanoparticles, shown in Scheme 2. The C 1s core-level spectrum of Film A was curved-fitted to four peak components with the binding energy (BE) at 284.3 eV for C–C/C–H species, 285.7 eV for C–O species, 287.6 eV for O–CO species, and 291.8 eV for the π–π* satellite species.23 During water evaporation, it was presumed that the PS segments were more favored to accumulate on the uppermost surface than the PEG segments due to its lower surface free energy of 39.4 mN m−1 than that of PEG (44.0 mN m−1) at 20 °C.24 Besides, the length of the PS chains was much longer than that of the PEG, contributing to the surface stacking of the PS segments. This inference was verified by the C 1s core-level spectrum of Film D, in which the intensity of the curved-fitted peak at 284.2 eV for C–C/C–H species was greatly increased, whereas that of the peak at 285.5 eV for C–O species dropped, indicating the enrichment of the C–C/C–H bonds of the PS segments located uppermost to the film surface.25 The uppermost location of PS segments in the SPI/PEG45-b-PS276 nanocomposite film enhanced the films' hydrophobicity (Scheme 2).
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Fig. 2 XPS wide-scan and C 1s core-level spectra of (A1–A2) an untreated SPI film and (B1–B2) a SPI/PEG45-b-PS276 nanocomposite film. |
The effects of the PEG45-b-PS276 nanoparticles on the protein structure conformations were observed via XRD (Fig. 3). The peaks at 2θ = 8.54° and 20.5° were corresponded to α-helix and β-sheet structures of the SPI secondary conformation, respectively. The peak at 8.54° in the unmodified SPI film shifted to 9.02° and decreased in intensity after the incorporation of PEG45-b-PS276 nanoparticles (Table 2), resulting from the denaturation of protein molecules.14 The calculated degrees of crystallinity of the SPI/PEG45-b-PS276 nanocomposite films are listed in Table 2. As the addition of the PEG45-b-PS276 nanoparticles increased, film crystallinity dropped to 20.5% and reached its minimum (Film E), possibly as a result of the physical crosslinking between the hydrophilic PEG block and SPI matrix. A further increase in the addition of PEG45-b-PS276 nanoparticles resulted in a slight increase in film crystallinity.
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Fig. 3 X-ray diffraction patterns of the SPI film (Film A) and SPI/PEG45-b-PS276 nanocomposite films (Films C, E, and F). |
Entry | Film A | Film C | Film E | Film F |
---|---|---|---|---|
Crystallinity degree (%) | 23.8 | 20.9 | 20.5 | 21.3 |
Peak 1 (2θ) | 8.54 | 9.02 | 8.95 | 8.75 |
Peak 2 (2θ) | 20.5 | 20.4 | 20.2 | 20.3 |
The thermal performances of SPI/PEG45-b-PS276 nanocomposite films were tested and analyzed as presented in the ESI.†
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Fig. 4 TEM images of diluted (A) SPI solution, (B) PEG45-b-PS276 nanoparticles (insert is the schematic structure of PEG45-b-PS276), and (C) SPI/PEG45-b-PS276 nanocomposite solution. |
The fracture surface morphologies of the SPI/PEG45-b-PS276 nanocomposite films were compared by FE-SEM, as shown in Fig. 5. The unfolded SPI chains after heat treatment self-aggregated (as confirmed by TEM) and fabricated a relatively compact crosslinking network during the drying process, as evidenced by the even and smooth fracture surface shown in Fig. 5A. The river-like pattern indicates a cleavage fracture in the SPI film. In comparison with the unmodified SPI film, the fracture surface morphologies of the SPI/PEG45-b-PS276 nanocomposite films were diversified and relatively uneven with several light and spotted points, which we speculate to be the PEG45-b-PS276 nanoparticles together with a certain amount of aggregates. The spotted points on the fracture surface may blunt the crack tips and prevent cracks from propagating, thus increasing the film's toughness.27 As shown in Fig. 5B, the addition of 1 wt% PEG45-b-PS276 nanoparticles led to a fairly rough surface. When the addition was raised to 4 wt%, the fracture surface of the SPI/PEG45-b-PS276 nanocomposite films became dense and smooth corresponding to the TS increment. Interestingly, the nanoparticles were prone to terminate on the horizontal crack lines, which should have dissipated the forces and toughened the film. Unexpectedly, the excessive addition of nanoparticles caused the films to decrease in smoothness, (Fig. 5D) at least partially contributing to increased brittleness.
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Fig. 6 Mechanical properties (A) TS; (B) Young's modulus; (C) EB of the control and SPI/PEG45-b-PS276 nanocomposite films. |
The simultaneous modes of enhancement were most likely related to the highly effective dispersion of nanoparticles in the SPI matrix, as evidenced by the TEM results. The Young's modulus of the SPI/PEG45-b-PS276 nanocomposite films, which are based on slope calculations of the obtained stress–strain curves, slightly declined in comparison to the control from 241.3 MPa to 209.4 MPa (Film E). The EB values of the SPI/PEG45-b-PS276 nanocomposite films were higher than that of the control with the exception of Film B (87.34%), possibly due to the fact that the insufficient addition of PEG45-b-PS276 nanoparticles was unable to soften the SPI chains or transfer the impulsive force. The EB value of the SPI/PEG45-b-PS276 nanocomposite film reached its maximum at 144.10% (Film D) and then slightly decreased as nanoparticle addition increased. It was found that the water-soluble PEG block could conjoin with the –NH2/–OH groups of the SPI chains via hydrogen bonding, which both fortified the crosslinking network and facilitated stress transfer in the interfacial region. The nanoscaled-discontinuous filling of the PEG45-b-PS276 nanoparticles may also have broadened the glass transition18 to considerably enhance the plastic deformation of the nanocomposite film.
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Fig. 7 (A) Total soluble matter of the SPI/PEG45-b-PS276 nanocomposite films and (B) photographs of water drops on the film surfaces at 120 s. |
The compacted structure of the modified SPI chains, in addition to the well-dispersed and discontinuous-filling of the hydrophobic PS blocks, restricted the permeation of water molecules and reduced the TSM of the SPI/PEG45-b-PS276 nanocomposite films. Generally, during water evaporation, the SPI chains self-aggregated and readily exposed polar groups to the top or bottom edges, thus resulting in inherently low water resistance and unstable film performance.28 It was found that as the addition of the PEG45-b-PS276 nanoparticles increased, the surface contact angles of the SPI/PEG45-b-PS276 nanocomposite films increased from 41.16° ± 2.54° (control) up to 51.46° ± 2.45° (Film F). Furthermore, when the weight proportions of PEG45-b-PS276 nanoparticles to SPI exceeded 2 wt%, the surface contact angles increased to a greater extent (Film D–F), partly related to the surface-aggregated nanoparticles working with the hydrophobic PS block to reject water infiltration (Scheme 2). The crosslinking of the PEG block and SPI chains via hydrogen bonding also decreased the polar amine acid (e.g., glutamine, lysine) contents and exposed certain nonpolar groups (hydrophobic) to the film surface.28
Footnote |
† Electronic supplementary information (ESI) available: The characterization description of the 1H NMR and GPC analysis; the Fig. S1 is the 1H NMR spectrum of the PEG45-b-PS276 nanoparticles, and the Fig. S2 is the GPC trace of the PEG45-b-PS276 nanoparticles. Fig. S3 and Table S1 were the data for films' thermal analysis. See DOI: 10.1039/c6ra17051j |
This journal is © The Royal Society of Chemistry 2016 |