Aqueous nickel sequestration and release during structural Fe(II) hydroxide remediation: the roles of coprecipitation, reduction and substitution

Binbin Shaoa, Ying Chena, Deli Wu*a, Hongping Hea, Chaomeng Daib and Yalei Zhanga
aState Key Laboratory of Pollution Control and Resources Reuse, College of Environmental Science & Engineering, Tongji University, Shanghai, 200092, P.R. China. E-mail: wudeli@tongji.edu.cn; Tel: +86 02165984569
bCollege of Civil Engineering, Tongji University, Shanghai 200092, P. R. China

Received 23rd June 2016 , Accepted 30th August 2016

First published on 31st August 2016


Abstract

Aqueous Ni2+ removal by structural Fe(II) hydroxides (SFH) under well-controlled experimental conditions was investigated in this study, and a possible mechanism for Ni2+ release from solid products was revealed. Experiments with SFH and Ni2+ showed the excellent reactivity of SFH towards aqueous Ni2+ when the molar ratio of [Fe(II)]/[OH] was below 1[thin space (1/6-em)]:[thin space (1/6-em)]2. The reaction started with adsorption and precipitation of Ni2+, followed by reduction of Ni(II) and substitution of Fe(II) with the formation of Ni(II)/Fe(III) layered double hydroxides. However, at long reaction time, Ni(II) release from Ni(OH)2 and NixFe(1−x)(OH)2 precipitates was observed due to the delivery of dissolved Fe2+ and Fe3+, which were determined to substitute Ni(II) by forming Fe(OH)2, Fe(OH)3 and FeIII(1+2x/3)FeII(1−x)(OH)5. The presence of O2 and NO3 reduced the removal efficiency of Ni2+ and promoted its release by consuming [triple bond, length as m-dash]Fe(II) and promoting Fe3+ delivery. However, CO32− and PO43− might enhance the removal of Ni2+ and inhibit its release. For wastewater containing a high Ni2+ concentration, using SFH is also beneficial to Ni2+ recycling, as removed Ni(II) could be released and enriched, followed by future utilization.


1. Introduction

Nickel (Ni) is a ubiquitous element and high levels of Ni may cause lung and kidney damage as well as gastrointestinal distress, pulmonary fibrosis and dermatitis.1 Potentially toxic metals including Ni could be removed effectively by various alternatives, such as electro-coagulation,2 co-precipitation,3 bio-sorption,4 and membrane separation.5

Zerovalent iron (ZVI) has been generally recognized as highly effective for the removal of persistent pollutants, including potentially toxic metals, in the last two decades, due to its high efficiency and relatively low economic and environmental cost.6,7 Mechanisms including surface complexation, adsorption, reduction and precipitation contributed to the overall potentially toxic metals removal.7–9 Due to its reductive nature and the fact that the corrosion of the material is thermodynamically favored in the presence of oxygen, ZVI particles unavoidably develop a thin film of oxides on the surface, being extensively accepted that this external film has a fundamental role in potentially toxic metals sequestration.10 However, corrosive passivation on Fe0 surface results in slow kinetics of corrosion by hindering both electrons and Fe(II) transfer from the underlying structural or absorbed Fe(II) to the aqueous interface. Therefore, the subsequent iron efficiency on contaminants is weakened.11–14 The structural and absorbed Fe(II) on the Fe0 (Eθ = −0.44 V) surface generates powerful reducing agents (Eθ = −0.65 to −0.34 V), which are responsible for contaminant reductive transformation when Fe0 is covered by an oxide scale.13,15,16 Therefore, Fe(II)-bearing minerals were supposed to present excellent property in potentially toxic metals removal. Green rust (GR), as a mixture of ferrous/ferric hydroxides, was an outstanding representative. Similarly, the high reactivity of GR was ascribed to relatively high content of [triple bond, length as m-dash]Fe(II).17 Based on the analysis above, Fe(II)-bearing minerals with higher [triple bond, length as m-dash]Fe(II) content would greatly enhance its reactivity. Thus, the creation of well-controlled structural Fe(II) hydroxides (SFH) might be an alternative for avoiding passivation and serve for toxic metals removal. Our previous studies showed the high reactivity of SFH towards organic pollutants,18 nitrite19 and toxic metals, such as Cr(VI)20 and Cu(II).21 Both rapid reaction rate and overall high removal efficiency were presented, which may be ascribed to its high reduction potential and relatively high surface area. Therefore, its positive effect on the Ni(II) removal could be forecasted.

Potentially toxic metals remediation by ZVI and GR mainly focused on assessing significance of chemical or structural differences and reaction kinetics. Particularly, the Ni(II)-contained solid products were characterized to reveal possible mechanisms convincingly.22,23 There is limited research dealing with Ni(II) release controlling. Two examples are the works of Calderon and Fullana24 and Belebchouche et al.25 about metals release, in which they proved that Ni(II) releasing has shown a remarkable dependence on pH decreasing. For example, in the study of Calderon and Fullana,24 a delivery percentage to the water of 44% and 65% in 24 h and 21 days, respectively, was determined during long reactions of Ni(II) with nZVI. In that case, it is suggested that remediation should be performed with a pH higher than 7.5 in order to avoid the delivery of the metal ions from nZVI. Nevertheless, studies are lacking in Fe2+ or Fe3+ effect on continuous experiments. When iron-based materials are applied for Ni(II) removal, it is important to determine whether Fe2+ or Fe3+ will affect Ni(II) release and subsequent removal efficiency.

Accordingly, the aim of this work is to study the removal of aqueous Ni2+ by SFH and provide a new sight to the release of removed Ni(II) during the process. This study will (1) investigate the roles of OH and [triple bond, length as m-dash]Fe(II) in the removal process and chemical behaviors of Ni(II) to reveal the removal mechanisms; (2) determine the effect of released Fe2+ and Fe3+ on Ni(II) release during reaction time, which has not been studied before; (3) assesses whether Ni(II) removal are less impacted by oxyacids (PO43−, CO32−, NO3), and thereby help to better design ground and wastewater treatments.

2. Experimental

2.1 Material

All reagents (Sinopharm Chemical Reagent) were analytical grade and used without further purification. Ni(II) stock solution was prepared with NiSO4 in an amber bottle with deoxygenated ultrapure water. Ni(II)-citrate and Ni(II)-tartaric acid complexes were prepared by mixing the solution of Ni(II) with excess citrate and tartaric acid to obtain a 1[thin space (1/6-em)]:[thin space (1/6-em)]2 molar ratio of [Ni2+]/[citrate] and [Ni2+]/[tartaric acid]. All solutions were prepared with 18 MΩ cm−1 ultrapure water that was pumped by N2 flow to blow off dissolved O2. Ultrapure water was obtained from a Milli-Q water purification system (Millipore, USA). High-purity (99.999%) N2 was purchased from Spring Specialty Gases (Shanghai, China). PTFE syringe filters (0.22 μm × 50 mm) were purchased from ANPEL Scientific Instrument (Shanghai, China).

2.2 Batch experiments

Structural Fe(II) hydroxides, as the above mentioned [triple bond, length as m-dash]Fe(II)-bearing mineral, was synthesized by precipitation from a mixture of FeSO4 and NaOH.18–21 Firstly, FeSO4·7H2O was dissolved in 100 mL of deoxygenated ultrapure water in a 200 mL flask under magnetic stirring. Afterward, 100 mL of NaOH, corresponding to the [Fe(II)]/[OH] ratio of 2[thin space (1/6-em)]:[thin space (1/6-em)]1, 1[thin space (1/6-em)]:[thin space (1/6-em)]1, 1[thin space (1/6-em)]:[thin space (1/6-em)]2, 1[thin space (1/6-em)]:[thin space (1/6-em)]3, 1[thin space (1/6-em)]:[thin space (1/6-em)]4, respectively, was added to the solution under the same condition of magnetic stirring. Finally, a green suspension with pH of approximately 6.63, 7.87, 9.05, 11.18 and 11.65 was generated, which was referred as SFH (2[thin space (1/6-em)]:[thin space (1/6-em)]1, 1[thin space (1/6-em)]:[thin space (1/6-em)]1, 1[thin space (1/6-em)]:[thin space (1/6-em)]2, 1[thin space (1/6-em)]:[thin space (1/6-em)]3 and 1[thin space (1/6-em)]:[thin space (1/6-em)]4, respectively). All preparation works were performed in an anoxic glove box under N2 atmosphere to avoid possible oxidation, and SFH was freshly prepared to avoid oxidation by oxygen.

For the study of Ni(II) removal from the solution by SFH, batch experiments were performed in 100 mL headspace vials with Teflon-lined caps and wrapped with aluminum foil. Reactions were initiated by adding SFH suspensions to the solution (90 mL) containing Ni(II), Ni(II)-citrate and Ni(II)-tartaric acid complexes. Ni(II)-citrate and Ni(II)-tartaric acid complexes were employed to investigate the reducing capacity of SFH under alkaline circumstance. During the reaction, the headspace vials were exposed to the ambient air to investigate the role of O2 in Ni(II) removal. To assess the roles of NO3,CO32− and PO43 in the reaction, experiments were conducted in headspace vials sealed with caps and the solution was purged by nitrogen gas for 30 min prior to the addition of SFH to initiate the reaction and for the whole reaction to exclude dissolved oxygen (DO). This condition was termed “oxygen-limited” in contrast to the “oxygen-rich” condition, in which the vials were open to the air. The initial pH values were adjusted with NaOH and H2SO4, and no attempt was made to maintain a constant pH during the reaction. The variation of pH values are shown in Table S1 (ESI). At given time intervals, approximately 1.5 mL of suspension was sampled, filtered through a 0.45 μm membrane filter, and acidified for analysis. All experiments were run in duplicates or triplicates, and the data were averaged. The error bars for experimental data points were noted unless the standard deviations were within 5%.

2.3 Analytical methods and characterization

Residual Ni(II) concentration was measured using inductively coupled plasma optical emission spectrometry (ICP-OES; Agilent 720ES, USA). The pH was measured using pHSJ-3F (Shanghai Precision & Scientific Instrument). After specific tests, the precipitates were collected for further analysis. Morphology of SFH solid phases was obtained using a field emission scanning electron microscope (SEM) (Hitachi S-4800, Japan). X-ray Diffraction (XRD) patterns were collected using a D8 Advance Powder X-ray Diffractometer (WXRD, Germany) with a Cu Kα (λ = 1.5406 Å) radiation source (40 kV, 40 mA); the diffraction angle (2θ) was recorded from 10° to 80°, with a scanning speed of 1°min−1 and a step size of 0.02°. Related oxidation states on the surface of Ni-containing solid products were analyzed via X-ray photoelectron spectroscopy (XPS) by using a PHI-5000 Versaprobe spectrometer equipped with a rotating Al anode generating Al Kα X-ray radiation at 1486.6 eV. Fourier transform infrared (FT-IR) spectroscopy spectra of samples were recorded to monitor changes in the functional group of SFH, SFH–CO32− and SFH–PO43− after the Ni(II) removal tests on a Nicolet 5700 spectrometer using KBr pellets in the range of 4000–400 cm−1.

3. Results and discussion

3.1 Sequestration of Ni(II) by SFH

The reactivity of SFH, with various [Fe(II)]/OH molar ratio, on Ni2+ sequestration was investigated in Fig. 1. Fe2+ alone showed negligible effect on Ni2+ sequestration, as approximately 95% Ni2+ was detected at 60 min. However, simultaneous addition of OH was found to enhance the sequestration. When [Fe(II)]/[OH] decreased to 1[thin space (1/6-em)]:[thin space (1/6-em)]2, only 22.4% Ni2+ was remained within first 20 min, which means 78.6% Ni2+ was effectively sequestrated. 100% Ni2+ sequestration was observed with further decrease of [Fe(II)]/[OH] to 1[thin space (1/6-em)]:[thin space (1/6-em)]3 and 1[thin space (1/6-em)]:[thin space (1/6-em)]4. However, at [Fe(II)]/[OH] of 1[thin space (1/6-em)]:[thin space (1/6-em)]2, Ni2+ concentration at 60 min was noticed to be obviously higher than that of 20 min, indicating the release of sequestrated Ni(II). The overall reaction of Ni2+ and SFH was proposed to be divided into three stages. The first stage was responsible for Ni2+ concentration decrease and immediate pH decline (Fig. 1a and b), in which amorphous Ni–Fe complexes were formed due to adsorption and co-precipitation, and its possible molecular formula was proposed as NixFe(1−x)(OH)2 (reaction 1). The generation of H+ was favored by such a rapid reaction. Followed by the first stage, highest Ni2+ removal efficiency was observed and no obvious Ni(II) release was detected in the second stage (within initial 20 min). Finally, the last stage was responsible for Ni(II) release from the solid products. Hydrolysis of Fe(II) and Fe(III) in solution generated protons, Fe2+ and Fe3+, and resulted in pH decrease (Fig. 1b and Table S1). However, the pH varies within a small range at higher initial pH (e.g., SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]3), SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]4)), due to great buffer ability of SFH. No release of Ni(II) was observed by using SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]3), SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]4). Thereafter, generated H+ could lead to dissolution of precipitated Ni(OH)2 (reaction 2).
 
xNi2+ + (1 − x)[triple bond, length as m-dash]Fe2+ + 2H2O → NixFe(1−x)(OH)2 + 2H+ (1)
 
Ni(OH)2 + 2H+ → Ni2+ + 2H2O (2)

image file: c6ra16299a-f1.tif
Fig. 1 Influence of Fe(II)/OH molar ratio on removal of aqueous Ni2+ (a) and the corresponding variations in dissolved iron and solution pH (b) (SFH = 2.0 mM, initial Ni2+ = 1.0 mM, initial pH of Ni2+ solution with Fe2+, SFH(2[thin space (1/6-em)]:[thin space (1/6-em)]1), SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]1), SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]2), SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]3) and SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]4) were 5.31, 6.63, 7.87, 9.05, 11.18 and 11.65, respectively).

Besides, the reactivity of SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]2) and the release of Ni(II) from Ni–Fe contained solid products were influenced by co-present cations. The Ksp of Ni(OH)2, Fe(OH)2 and Fe(OH)3 were 2.0 × 10−15, 8.0 × 10−16 and 4.0 × 10−38, respectively. Fe(II) oxidation generated Fe(III), which combined with the hydroxyls from Ni(OH)2 forming Fe(OH)3, as Ksp of Fe(OH)3 was obviously lower than that of Ni(OH)2. Also, the oxidation of SFH resulted in the decrease of adsorption capacity of Ni2+. Therefore, Ni(II) release was observed from Ni(II)-contained solid product. Experiments were conducted to confirm that Ni(II) in Ni(OH)2 precipitation can be substituted by Fe(III), as showed in Fig. 2. It could be clearly seen that aqueous Ni2+ concentration increased rapidly after adding Fe3+ immediately. Therefore, the Ni(II) in Ni(OH)2 could be quickly and effectively substituted by Fe(III), and Ni(II) was released completely within a shorter time. The substitution of Ni(II) by Fe3+ can be described by reaction 3. Due to similar Ksp of Fe(OH)2 (8.0 × 10−16) and Ni(OH)2 (2.0 × 10−15), the substitution of Ni(II) by Fe2+ is less efficient before being oxidized into Fe3+, as shown in Fig. 2. Meanwhile, Ni(II) in the Ni–Fe solid phases was presumably substituted by Fe3+ and formed FeII–FeIII species (reaction 4).


image file: c6ra16299a-f2.tif
Fig. 2 Evolution of aqueous Ni2+ concentration when Fe2+ or Fe3+ was added to Ni(OH)2 (initial Ni2+ = 1.0 mM, Fe2+ or Fe3+ = 2.0 mM).

In order to verify the assumption, the Ksp of NixFe(1−x)(OH)2 and FeIII(1+2x/3)FeII(1−x)(OH)5 were determined (Text S1). Based on the results:

8.0 × 10−16 < Ksp[NixFe(1−x)(OH)2] < 2.0 × 10−15 and 4.7 × 10−63 < Ksp[FeIII(1+2x/3)FeII(1−x)(OH)5] < 1.7 × 10−38,
it can be seen that Ksp[NixFe(1−x)(OH)2] is much larger than Ksp[FeIII(1+2x/3)FeII(1−x)(OH)5], which indicated that the substitution in reaction 4 is favorable.
 
3Ni(OH)2 + 2Fe3+ → 2Fe(OH)3 + 3Ni2+ (3)
 
NixFe(1−x)(OH)2 + (1 + x)Fe3+ + 3H2O → FeIII(1+2x/3)FeII(1−x)(OH)5 + xNi2+ + 3H+ (4)

The above investigations revealed that Ni(II) release from solid product could be controlled by keeping the solution pH above 8.0. Under this circumstance, highest Ni(II) removal efficiency was acquired without possible Ni(II) release. Alkaline environment was also beneficial to keep a relatively stable structure of SFH. While the pH decline may lead to the change of inner structure, thus resulting in delivery of Fe2+ or Fe3+ and subsequent Ni(II) release, which has never been considered before. Meanwhile, Ni(II) release could also be controlled by employing an appropriate reaction time. For example, the reaction time for SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]2) should be no more than 50 min, and no less than 20 min.

3.2 Comparison between OH and [triple bond, length as m-dash]Fe(II) on Ni2+ removal

Sequestration of Ni2+ could obviously be caused by precipitation under higher OH concentration by forming Ni(OH)2. Thus, higher Ni(II) sequestration efficiency by SFH was presumably associated with Ni(OH)2 formation to a great extent. Fig. 3 showed the Ni2+ sequestration induced by Ni(OH)2 precipitation under various pH. The pH0 of Ni2+ solution with SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]1), SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]2), SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]3) and SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]4) was 5.31, 6.63, 7.87, 9.05, 11.18 and 11.65, respectively. It can be seen that Ni2+ was completely precipitated at pH values of 11.18 and 11.65, implying that strong alkaline condition played a significant role in the sequestration. At pH of 9.05, only 29.9% Ni2+ was precipitated by OH (Fig. 3). However, up to 78.6% Ni2+ was sequestrated by SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]2) under the same pH condition (Fig. 1). The results indicated limited precipitation capacity of OH in SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]2). Similar to our previous conclusion, indispensible role of [triple bond, length as m-dash]Fe(II) that generated in the simultaneous interaction between aqueous Fe2+ and OH was reasonably proposed in enhancing Ni(II) sequestration efficiency.21 The complexes of Ni(II)-citrate and Ni(II)-tartaric acid were applied to avoid the formation of insoluble Ni(OH)2 compounds and thus to evaluate the role of [triple bond, length as m-dash]Fe(II) on Ni2+ removal, as shown in Fig. 4.
image file: c6ra16299a-f3.tif
Fig. 3 Evolution of Ni2+ concentration at various pH values (initial Ni2+ = 1.0 mM).

image file: c6ra16299a-f4.tif
Fig. 4 Influence of Fe(II)/OH molar ratio on removal of chelated Ni(II) (initial Ni2+ = 1.0 mM, SFH = 9.0 mM).

The residual Ni2+ decreased with the increase of [Fe(II)]/[OH] and [triple bond, length as m-dash]Fe(II) content, indicating that [triple bond, length as m-dash]Fe(II) played a crucial role during the entire sequestration process, which was presumably correlated with its high adsorption ability and reductive potential. It is well known that Ni in complex state is more difficult to treat than dissociative Ni2+. In general, oxidation was used to break the complexants in previous studies. This study provides a new strategy to efficiently sequestrate refractory chelated Ni2+ through reduction. In this study, the high efficiency of [triple bond, length as m-dash]Fe(II) on Ni2+ removal may be due to several possible reasons: (1) large surface area of SFH results in efficient adsorption; (2) Ni(II) substitutes [triple bond, length as m-dash]Fe(II) in SFH, forming layered double hydroxides (LDHs); (3) [triple bond, length as m-dash]Fe(II) is better electron donor and thus oxidizes Ni(II).

3.3 The roles of adsorption, substitution and reduction in Ni(II) sequestration

Ni(II) reduction by [triple bond, length as m-dash]Fe(II) occurs at surface sites or after diffusion into interlayer spaces of SFH, thus the removal efficiency depends on [triple bond, length as m-dash]Fe(II) content, specific surface area, and type of interlayer anion.15,26 The morphology of the solid phase of SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]1), SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]2) and SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]3) was acquired by SEM, as showed in Fig. S1.

Small particles with rough and porous surfaces along with undefined shape crystals are seen. However, the grain size of particles changed with the decrease of [Fe(II)]/[OH], which might exert influence on the surface specific areas. In particular, particle agglomeration was observed in SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]3), which may be not beneficial to reaction. The BET of SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]2) solid phase was determined to be 88.6 m2 g−1, lager than that of GR-CO3 (30.1 m2 g−1),17 which was an evidence of high adsorption reactivity of SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]2). Adsorption data obtained were fitted to Langmuir and Freundlich isotherm models as shown in Fig. S2. Correlation coefficients of fittings showed that Ni2+ adsorption was not well fitted by both Langmuir isotherm (R2 = 0.81) and Freundlich isotherm (R2 = 0.68). It indicated that multiple mechanisms would be involved in the process of Ni2+ removal.

Fig. 5 showed the XRD pattern of the reaction products of Ni(II) and SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]2). The result revealed a high degree of crystallinity with various characteristic peaks, i.e. (003), (006), (009), (012), (015), (018), (110) and (113), which are similar to those previously found in layered double hydroxides.27–29 Furthermore, peaks at 2θ of 11.3° and 22.7° indicated the presence of Ni(OH)2·0.75H2O, but also showed overlap with the (003) and (006) reflection.30 It has been confirmed that the interlayer Fe(II) in LDH could be substituted by Mg(II) or Al(III) forming a hydrotalcite or pyroaurite.31 Due to similar LDH structure of SFH,18 [triple bond, length as m-dash]Fe(II) in SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]2) could be possibly substituted by aqueous Ni2+ forming Ni(II)/Fe(III) LDH. Therefore, Ni(II) adsorption on the surface of SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]2) and subsequent substitution for [triple bond, length as m-dash]Fe(II) was confirmed, which was consistent with the result above.


image file: c6ra16299a-f5.tif
Fig. 5 XRD pattern (Cu Kα radiation) of reaction products between SFH (1[thin space (1/6-em)]:[thin space (1/6-em)]2) and Ni(II).

The structural and absorbed Fe(II) generates powerful reducing agents (Eθ = −0.65 to −0.34 V), making [triple bond, length as m-dash]Fe(II) a stronger reducing agent than aqueous Fe(II).32 Therefore, XPS analysis was conducted to reveal the potential [triple bond, length as m-dash]Fe(II)-induced valence change of Ni(II) during the reaction, as shown in Fig. 6. The major elements of the reacted SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]2) were detected to be iron (Fe), nickel (Ni), and oxygen (O) (Fig. 6a). Binding energies of 709.8 eV and 710.8 eV in Fe 2p spectra (Fig. 6b) indicated the presence of Fe(II) and Fe(III),32 confirming Fe(II) oxidation by Ni(II). Ni 2p spectra was shown in Fig. 6c, and the binding energies at 852.4 eV and 853.8 eV indicated the presence of Ni(0) and Ni(II), respectively.33 Therefore, Ni(0) generation from Ni(II) by [triple bond, length as m-dash]Fe(II) reduction was confirmed as reaction 5:

 
2[triple bond, length as m-dash]Fe(II) + Ni(II) → 2Fe(III) + Ni(0) (5)


image file: c6ra16299a-f6.tif
Fig. 6 (a) Full-range XPS spectra of fresh SFH and Ni-loaded spent SFH; (b) XPS survey on Fe 2p of spent SFH (c) XPS survey on Ni 2p of spent SFH (Fe2+/OH = 1[thin space (1/6-em)]:[thin space (1/6-em)]2, initial pH = 9.05).

Fig. 7 showed the SEM images of solid products after the reaction of SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]2) and Ni(II) within different reaction time. Irregular solid products with rough surface in smaller diameters was observed at 20 min, as showed in Fig. 7b. Besides, small flocs in considerable content were also observed on the layer surface, which might be Ni–Fe precipitations (NixFe(1−x)(OH)2), Ni–Fe LDHs and precipitated Ni(OH)2. However, Ni(II) release was observed at a longer reaction time of 60 min as mentioned above, which was relevant to the SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]2) oxidation. At 60 min, complexes surface was found to be platelike (Fig. 7c), which might be ascribed to amorphous Ni–Fe complexes dissolution and Ni(II) release. Flocs disappeared completely at 120 min and smooth surface was observed, indicating that almost all the removed Ni(II) was released into the solution.


image file: c6ra16299a-f7.tif
Fig. 7 SEM images of solid product samples collected from the reaction between SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]2) and Ni(II) at different reaction time: (a) 0 min, (b) 20 min, (c) 60 min and (d) 120 min.

Overall, the above results demonstrated that multiple mechanisms were involved in the removal of aqueous Ni2+, including adsorption, co-precipitation, substitution, and reduction. Particularly, the reaction started with adsorption and precipitation of Ni2+, followed by reduction of aqueous Ni2+ and substitution of Fe(II). SFH has a strong potential for reducing aqueous Ni2+ and even chelated Ni2+ to Ni0. The adsorbed Ni(II) could substitute Fe(II) with the formation of Ni(II)/Fe(III) layered double hydroxides at short time. However, with the decrease of pH and subsequent delivery of Fe2+ or Fe3+, Ni(II) began to release, as discussed above.

3.4 Influence of anions on Ni(II) removal and release

Several studies have shown the effect of dissolved inorganic anions on the structure of Fe(II)–Fe(III) species and the reaction between SFH and metals.20,34–36 It is proposed that CO32− was incorporated in the structure of Fe precipitates, PO43− prevented the formation of crystalline Fe oxide phase and NO3 consumed Fe(II) during reaction. In this study, the effects of above three anions on Ni(II) removal were investigated (Fig. 8).
image file: c6ra16299a-f8.tif
Fig. 8 Effects of NO3, CO32− and PO43− on Ni2+ sequestration by SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]2) (initial Ni2+ = 1.0 mM, SFH = 2.0 mM. Note that anions were first mixed with SFH for 2 min and then the mixture was applied for Ni2+ removal).

Fig. 8a showed the effect of NO3 on the reaction between SFH(1[thin space (1/6-em)]:[thin space (1/6-em)]2) and Ni(II) with [NO3]/[Fe(II)] of 1/10, 1/1, 10/1. It is found that NO3 exerted an obvious inhibition on Ni(II) removal and more Ni(II) was released into the solution. And the results were similar to that in the presence of O2 (Fig. S3), with which SFH could be oxidized quickly. On the basis of current conditions, we determined E(Ni2+/Ni) and E(NO3/NO) to be −0.398 V and ≈0.216 V, respectively (Text S2). Besides, Fe3O4 was found in the reaction of SFH with NO3 (Fig. S4). These results indicated that NO3 would be easier to be reduced by SFH than Ni(II), although NO3 and Ni(II) were present in this system. The presence of NO3 leads to the consumption of Fe(II) and inhibits Ni(II) reduction. Besides, the reaction between Fe(II) and NO3 generates H+. So the oxidation of Fe(II) and subsequent decrease of pH might be the major factors for inefficient Ni(II) removal and fast Ni(II) release.

CO32− and PO43− was found to shown entirely different influence on Ni(II) removal. CO32− could enhance the Ni(II) sequestration efficiency at all three [CO32−]/[Fe(II)] ratios (Fig. 8b). While PO43− acted as an inhibitor at a lower concentration ([PO43−]/[Fe(II)] = 1[thin space (1/6-em)]:[thin space (1/6-em)]10) (Fig. 8c). Previous study found that the number of OH ions per Fe atom introduced decreased from 2 in the absence of P to about 1.5 ± 0.1 in the presence of P (P/Fe = 0.86). It is inferred that PO43− decreased the content of [triple bond, length as m-dash]Fe(II) and subsequent Ni(II) removal efficiency by SFH. However, PO43− acted as an accelerator at [PO43−]/[Fe(II)] = 1[thin space (1/6-em)]:[thin space (1/6-em)]1 and 10[thin space (1/6-em)]:[thin space (1/6-em)]1 as a result of high pH (9.6 and 10.9, respectively). Due to the positive effect of SFH–PO43− and SFH–CO32− on pH increase, Ni(II) sequestration by SFH was investigated under identical initial pH value, which was adjusted by NaOH, as shown in Table 1. Nearly complete sequestration of Ni2+ was observed under initial pH ∼9.5 at [anions]/[SFH] of 1[thin space (1/6-em)]:[thin space (1/6-em)]1, while 18.99 mg L−1 Ni2+ was detected under the almost same pH adjusted by NaOH. Therefore, it was quite evident that CO32− played a crucial role in enhancing Ni2+ sequestration efficiency, in addition to positive effect on pH increase. Previous study18 showed that the introduction of CO32− resulted in the formation of layered hydroxide metal complex (Fe6(OH)12CO3·2H2O) and the presence of anionic interlayer in the complex could contribute to the electron transfer and presumably benefit the reduction of Ni(II). Moreover, with CO32− as anionic interlayer, the layered hydroxide metal complex has high specific area, which is reported to be 110.4 m2 g−1 by Legrand et al.37

Table 1 Comparison of SFH-anion with SFH–NaOH on Ni2+ removal under various pH conditionsa
[Anion]/[SFH] Initial pH Residual Ni2+ (mg L−1) (20 min)
SFH–CO32− SFH–PO43− SFH–CO32− SFH–PO43− SFH–NaOHa
a The pH values adjusted by NaOH without anions were 9.0, 9.5, 10.0 and 10.5,respectively.
0 9.0 9.0 12.21 12.21 12.21
1[thin space (1/6-em)]:[thin space (1/6-em)]10 9.2 9.1 3.09 25.65 9.72
1[thin space (1/6-em)]:[thin space (1/6-em)]1 9.9 9.6 0.27 0.35 4.83
10[thin space (1/6-em)]:[thin space (1/6-em)]1 10.5 10.9 0 0 00.68


It was found that approximately 100% Ni(II) could be sequestrated within the initial 10 min, followed by slight change of Ni(II) concentration. On the one hand, final pH of the suspensions was higher than 8.0, which inhibited Ni(II) release (Table S1). On the other, the introduction of PO43− and CO32− inhibited the release of Ni(II) from solid phases. FT-IR spectra of solids was found to change significantly (Fig. S5), indicating the probably formation of vivianite (Fe3(PO4)2(H2O)8) and FeCO3, respectively. Thus the concentration of Fe2+ and Fe3+ decreased with the increase of PO43− and CO32−. Overall, not only the removal efficiency was promoted but also the release of Ni(II) was inhibited.

4. Conclusions

In conclusion, SFH is effective in Ni(II) sequestration and the role of structural Fe(II) is indispensable. In addition to the precipitation by OH, multiple mechanisms involved in Ni(II) sequestration include reduction, adsorption, co-precipitation and substitution. Ni(II) release should be taken into consideration in an extended reaction. It is determined that substitution of Ni(II) by Fe2+ and Fe3+ in Ni(OH)2 and Ni–Fe complex (e.g. NixFe(1−x)(OH)2) is favorable. pH is a critical factor affecting both aqueous Ni(II) removal and precipitated Ni(II) release. When the pH is higher than 8.0, highest Ni(II) removal efficiency was acquired and maintained without Ni(II) release. However, considerable Ni(II) release was observed at pH <8.0 in a longer reaction time, due to the delivery of iron into solution. Therefore, shortening reaction time was another alternative in Ni(II) release controlling. In the presence of CO32− and PO43−, not only the removal efficiency was promoted but also the release of Ni(II) was inhibited by impeding the delivery of Fe2+ or Fe3+ to Ni–Fe products. In addition, the fact that Ni(II) release could be controlled provides a practicable alternative of resource recycling in high Ni(II) concentration wastewater. This study presents a novel point of view on Ni(II) removal by SFH and the release of removed Ni(II), which should be taken into consideration for the design environmental remediation process.

Acknowledgements

This study was financially supported by the Natural Science Foundation of China (Grant No. 41572211), State Key Laboratory of Pollution Control and Resource Reuse Foundation(PCRRT16001), and the Fundamental Research Funds for the Central Universities.

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Footnote

Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ra16299a

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