Chao Gaia,
Yuping Dong*b,
Shuai Yangb,
Zhaoling Zhangc,
Jingcui Liangc and
Jingdong Lic
aResearch Center for Eco-Environmental Sciences, Chinese Academy of Sciences, 18 Shuangqing Road, Beijing 100085, PR China
bSchool of Mechanical Engineering, Shandong University, 17923 Jingshi Road, Jinan 250061, PR China. E-mail: dongyp@sdu.edu.cn; Tel: +86 531 88392199
cShandong Baichuan Tongchuang Energy Company Ltd, Jinan 250101, PR China
First published on 12th August 2016
Thermal decomposition of the two light polycyclic aromatic hydrocarbons (PAHs) naphthalene and anthracene as tar model compounds was investigated with a lab-scale fluidized bed reactor. Pyrolysis kinetics for the four main gaseous products, namely hydrogen, methane, ethylene and propane, were evaluated. Experimental results indicated that naphthalene with two fused benzene rings was easier to be decomposed than anthracene with three fused benzene rings. The apparent activation energies of hydrogen, methane, ethylene and propane for naphthalene were 33.9 kJ mol−1, 51.7 kJ mol−1, 49.1 kJ mol−1 and 27.2 kJ mol−1, respectively. The apparent activation energies of hydrogen, methane, ethylene and propane for anthracene were 148.0 kJ mol−1, 52.2 kJ mol−1, 86.4 kJ mol−1 and 63.8 kJ mol−1, respectively. The most probable reaction mechanisms describing the evolution profiles of individual gas components from the pyrolysis of the two PAHs were three-dimensional diffusion for hydrogen, methane, and propane, as well as chemical reaction for ethylene.
The composition of tar is extremely complex in terms of phenolic, alkylated aromatic and polycyclic aromatic hydrocarbons (PAHs).9–11 To overcome the complexity of tar, researchers have conducted extensive studies on several tar model compounds in terms of phenolic compounds (e.g., phenol, cresols) and alkylated aromatic compounds (e.g., toluene, xylene, styrene).12 Previous studies showed that phenolic and aromatic compounds are easy to be degraded with increased temperatures. Gil et al.13 investigated the steam gasification of wood, who reported a 50% reduction of toluene when the temperature was raised from 700 to 900 °C. Brage et al.14 observed an almost complete reduction of phenol with an increase of temperature from 700 to 900 °C. However, the light PAH compounds such as naphthalene and anthracene are harder to thermally crack than phenolic and aromatic tar compounds.15 In addition, various gasification studies16,17 indicate that PAHs are the major components at relatively high temperatures (700–900 °C). According to Han et al.,12 the relative contents of naphthalene and anthracene in tar are usually above 9% and 3%. Coll et al.18 investigated the reactivity of five tar model compounds during the gasification process, and it was observed that naphthalene was the most suitable compound for use as a tar model compound during biomass gasification. Besides, soot formation during the catalytic cracking of tar should be paid special attention because the formed soot may deposit on the active sites of the inner pore surface of the catalyst, leading to the deactivation of the catalyst and decreasing the tar removal efficiency. According to Tesner et al.,19 the sooting tendencies for naphthalene and anthracene were both far higher than those for other components (e.g., aromatics, aliphatics) in biomass tar. Therefore, we used naphthalene and anthracene as tar model compounds in this work.
Different heating strategies have been applied to study the decomposition behavior of tar model compounds. To date, thermal cracking kinetics of tar model compounds has been investigated using different heating reactors such as thermogravimetric analyzer,20,21 fixed-bed reactor,22 continuous flow packed-bed reactor23 and tubular flow reactor.24 In this study, the pyrolysis behavior of the tar model compounds was investigated using a novel lab-scale fluidized bed reactor (FBR).25,26 The facility can strengthen the heat transfer and mass transfer of gas–solid reaction via the fluidized bed. Additionally, it can send the materials into the reactor instantaneously when the temperature within the reactor has been heated to a desired level, which can minimize the inhibition of diffusion.27 In this study, the thermal decomposition behavior of the two light PAH compounds naphthalene and anthracene as model compounds of biomass tar was studied using the FBR. The product distribution and evolution of non-condensed gas products as a function of temperature were investigated in the FBR. Pyrolysis kinetics of the two light PAHs were further determined. The most probable reaction models for major gaseous products during the decomposition of the two tar model compounds were further proposed.
According to Jess28 and Fuentes-Cano et al.,29 the thermal cracking of PAHs resulted in hydrocarbons with smaller carbon numbers, and intermediates such as toluene, indene or indane were formed to only a limited extent. In this study, the major non-condensable gases derived from pyrolysis of PAHs, including hydrogen (H2) as well as light hydrocarbons (C1–C3) such as methane (CH4), ethylene (C2H4) and propane (C3H8) were analyzed. Olefins (>C4) were negligible in this work. To determine the yield (in terms of mass against precursor feedstock) of each permanent gas, the gaseous products were all sampled for the entire reaction time and then analyzed by a Micro-GC 3000 (gas chromatograph) equipped with a TCD (thermal conductivity detector) and two columns (5A and GDX-104). The oven temperature was 60 °C, and the temperature for the TCD was 150 °C. The carrier gas was argon, and a standard gas mixture was applied to calibrate the yield of non-condensable gas. The sum of the individual gas yields was regarded as the total gas yield. The inner surface of the reactor was observed to be coated with a layer of soot during the tests, which is formed during the pyrolysis of larger PAHs.30 It was determined by weighing the FBR before and after the experiments.
The decomposition temperatures of naphthalene and anthracene ranged from 700 °C to 900 °C with 50 °C intervals. In this study, several preliminary tests were conducted to determine the minimum fluidization rate and optimum flow rate of the carrier gas. It was observed that the minimum fluidization rate for the quartz sand was 220 mL min−1. Furthermore, increasing the gas flow rate from 220 to 500 mL min−1 gradually increased the total gas yield, while a small variation of the total gas yield was observed when the flow rate was higher than 500 mL min−1. Consequently, to ensure the complete fluidization of the quartz sand, the flow rate of the carrier gas was maintained at a level of 500 mL min−1 in this study.
dx/dt = k(T) × f(x) | (1) |
![]() | (2) |
In eqn (1), k(T) is the rate constant of reaction and it is determined by the Arrhenius equation:6,31
k(T) = A![]() | (3) |
Taking the logarithm of both sides of eqn (1) and (3) results in eqn (4) and (5), respectively:
![]() | (4) |
![]() | (5) |
Substituting eqn (5) into (4) gives:
![]() | (6) |
At different temperatures, the points of ln(dx/dt) versus 1/T can be fitted to a straight line, and the apparent activation energy can be deduced from the slope which corresponds to −Ea/R.
Substituting eqn (3) into (1) gives:
dx/dt = A![]() | (7) |
Carrying out the integration of both sides of eqn (7) in reaction time (t) under a certain temperature (T) gives a result that can be further integrated into eqn (8),
![]() | (8) |
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Fig. 2 Product distribution for the thermal decomposition of naphthalene and anthracene at different temperatures. |
Under identical temperature, the soot yield of naphthalene was slightly higher than that of anthracene. Tesner et al.19 developed sooting tendency factors (N0/N0(CH4), where N0 refers to the number of soot particles in 1 g of soot) as a means to compare the soot formation during pyrolysis of different PAHs. The reported sooting tendency for naphthalene (110) was higher than that for anthracene (102). This provides quantitative evidence suggesting that more soot will be formed during the pyrolysis of naphthalene than during that of anthracene, which is verified by the mass balance analyses in this work. Additionally, a rapid increase of soot yield was observed at 800 °C for naphthalene (from 4.4 to 8.7%) and at 850 °C for anthracene (from 3.2 to 7.9%). This implies that a transition temperature for soot formation of naphthalene is 800 °C while the polymerization of anthracene occurs at a higher temperature (850 °C).
The mass balance was not closed. Around 1–17 wt% of naphthalene and 6–25 wt% of anthracene could not be quantitatively determined (Fig. 2). Some soot precursor species derived from the thermal cracking of PAHs may account for the incomplete balance. Besides, some PAHs may have left from the reactor without reaction because naphthalene and anthracene are quite volatile at higher temperatures.32 A certain amount of PAHs may also be adsorbed on the soot. Sánchez et al.33 reported that the amount of PAHs adsorbed on the soot during the pyrolysis of PAHs was much larger than that adsorbed on the reactor wall or retained in the outlet gas. As shown in Fig. 2, increasing the temperature promoted soot formation and inhibited undetected compounds. Therefore, it could be speculated that some PAHs adsorbed on the soot may be converted to soot as the temperature is increased. Follow-up experiments should take into account the PAHs adsorbed on both the soot and reactor walls.
The gas produced during the cracking process accounted for approximately 70–90 wt% of the two PAHs, and the evolutions of gas composition as a function of cracking temperature are illustrated in Fig. 3. The gaseous products produced from the two PAHs were predominantly ethylene and propane with trace amounts of methane and hydrogen. The yields of various gaseous products have different variations as a function of temperature. As shown in Fig. 3, the yields of propane for the two PAHs both underwent a process of a fall after a rise. This suggests that a further increase of temperature promotes the decomposition of propane to form methyl and ethyl radicals.34 The methyl radical is the main source for methane production, which is very active and can react with hydrogen or ethylene to form methane.35 Therefore, the continuously increased methane yield shown in Fig. 3 suggests that the reaction between ethylene and methyl radicals from propane to form methane is favored during the decomposition of the two PAHs at higher temperatures. It accounts for the decrease of ethylene and propane at higher temperatures. Besides, ethylene is an important precursor of PAHs and soot, which can undergo simultaneous dehydrogenation in the gas phase to generate PAHs and soot via the hydrogen abstraction acetylene addition (HACA) route.36,37 In this work, the decreased yield of ethylene as a function of temperature (Fig. 3) is consistent with the increased soot (Fig. 2) for the two PAHs, implying that more ethylene produced from the decomposition of the two PAHs is converted to soot at higher temperatures. This observation is in accordance with the findings of Sánchez et al.,38 who investigated the pyrolysis of ethylene and observed that soot formation was enhanced for ethylene pyrolysis with increased temperature.
![]() | ||
Fig. 3 Evolution of gas composition during thermal cracking of naphthalene and anthracene as a function of temperature. |
Increasing the cracking temperature from 700 to 900 °C caused a gradual increase of hydrogen for the two PAHs. The decomposition of PAH in tars is usually explained by a dehydrogenating polymerization process accompanied with an aromatization growth,39 notwithstanding that a comprehensive knowledge of this process is currently not available due to the complexity of reactions that occur during biomass pyrolysis. During the cracking of PAHs, hydrogen is mostly generated from the dehydrogenation process (pCxHy → qCnHm + rH2; where n < x and m < y), which reflects the extent of the tar polymerization reaction. In this work, the hydrogen yields derived from the two PAHs both increased gradually with increased temperature, although hydrogen accounted for a smaller fraction of the total gas yield. Similar to that described by Anis et al.,40 an increase of hydrogen yield with increased temperature during the pyrolysis of toluene was also observed. This provides evidence implying that the polymerization of naphthalene and anthracene occurs during the thermal decomposition process, and it is promoted by increased temperature. Huang et al.41 employed a density functional theory to study the decomposition pathway of aromatic hydrocarbons during the coal pyrolysis process. It was reported that the hydrogen atoms play an important role in the initiation of benzene decomposition. In tar pyrolysis, the role of hydrogen is more like a hydrogen transfer intermediate, which contributes to the decomposition of heavy tar compounds into lighter tar molecules and polymerizes smaller tar species into larger tar components.28
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Fig. 4 Evolution of conversion fractions versus reaction time at different temperatures for the thermal decomposition of naphthalene. |
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Fig. 5 Evolution of conversion fractions versus reaction time at different temperatures for the thermal decomposition of anthracene. |
Some differences could be observed for the pyrolysis process of the two model compounds in the FBR. At higher temperatures, the time for the reaction to finish for each individual gas from the same model compound is not very different. For example, at a temperature of 900 °C, the reaction finishing time of the four gaseous products from pyrolysis of naphthalene was all around 15–20 s, which was lower than that of anthracene (approximately 40 s for each gas component). The chemical structures for the two tar model compounds are different, although they are both PAHs. This provides evidence implying that during the thermal cracking of PAHs, it takes more time to break down three fused benzene rings into small molecules than it does to break down compounds with two fused benzene rings. However, at lower temperatures, the time for the reaction to finish for different gas components is different. For the pyrolysis of naphthalene, the reaction finishing time of CH4 and C2H4 was longer than that of H2 and C3H8, while the reaction finishing time of H2 and C2H4 was longer than that of CH4 and C3H8 for anthracene. This indicates that during the pyrolysis process of naphthalene and anthracene, the releasing pathways of different gas components should be different, especially for C2H4, which will be analyzed in the next section.
PAH | Gas | Ea (kJ mol−1) | Reaction mechanism | G(X) |
---|---|---|---|---|
Naphthalene | Hydrogen | 33.9 | Three-dimensional diffusion (A–J) | [(1 + x)1/3 − 1]2 |
Methane | 51.7 | Three-dimensional diffusion (Jander) | [1 − (1 − x)1/3]2 | |
Ethylene | 49.1 | Chemical reaction (n = 2) | (1 − x)−1 − 1 | |
Propane | 27.2 | Three-dimensional diffusion (Jander) | [1 − (1 − x)1/3]2 | |
Anthracene | Hydrogen | 148.0 | Three-dimensional diffusion (Jander) | [1 − (1 − x)1/3]2 |
Methane | 52.2 | Three-dimensional diffusion (Jander) | [1 − (1 − x)1/3]2 | |
Ethylene | 86.4 | Chemical reaction (n = 1) | −ln(1 − x) | |
Propane | 63.8 | Three-dimensional diffusion (G–B) | 1 − 2x/3 − (1 − x)2/3 |
A reaction with lower apparent activation energy requires less energy to break down the chemical bonds between atoms and hence the reaction rate is faster, accompanied with a shorter residence time. During the pyrolysis of naphthalene, the apparent activation energies of CH4 (51.7 kJ mol−1) and C2H4 (49.1 kJ mol−1) were higher than those of H2 (33.9 kJ mol−1) and C3H8 (27.2 kJ mol−1). In terms of the pyrolysis of anthracene, the apparent activation energies of H2 (148.0 kJ mol−1) and C2H4 (86.4 kJ mol−1) were higher than those of CH4 (52.2 kJ mol−1) and C3H8 (63.8 kJ mol−1). The values of apparent activation energy for individual gas components were consistent with the corresponding reaction finishing time observed in Fig. 4 and 5. This provides evidence suggesting that compared to the thermal decomposition of anthracene, the dehydrogenating process is more favored for naphthalene. Apparent activation energies of the thermal decomposition of other tar model compounds in the literature were reported in the range of 63–72 kJ mol−1 for naphthalene,29 150–156 kJ mol−1 for benzene,44 and 197–281 kJ mol−1 for toluene.45 It is difficult, however, to make direct comparisons between the activation energies reported in the literature and those calculated in this work, as tar precursor species, reactor scales and operation conditions all influence the thermal decomposition pathway of the tar model compounds.
In this work, for the same gas component, the apparent activation energy for the pyrolysis of naphthalene was lower than that for anthracene. This further verifies that for the two tar model compounds, the thermal cracking of naphthalene with two-membered rings is easier than that of anthracene with three-membered rings. For the reaction of PAHs with atmospheric oxidants (e.g. OH), Keyte et al.46 reported that 3-ring PAHs are more stable than 2-ring structures at higher temperatures. Brubaker et al.47 studied the kinetics of the 4-ring fluoranthene and concluded that it would form a more stable OH-adduct than 2- or 3-ring structures. Liu et al.48 also observed that a five-membered ring was easier to decompose than a six-membered ring. Taking into account the differences in the experimental facilities and reaction conditions, the result in this work coincides with those of previous literature.
As shown in Table 2, the reaction mechanism of three-dimensional diffusion could describe most individual gas components during the pyrolysis of the two PAHs in the FBR, including hydrogen, methane, and propane. The production of hydrogen from naphthalene and anthracene followed three-dimensional diffusion (A–J) and three-dimensional diffusion (Jander), respectively. The generation of propane from naphthalene, via three-dimensional diffusion (Jander), was also slightly different from that from anthracene via three-dimensional diffusion (G–B). As shown in Fig. 3, the critical temperature of the rapid increase in hydrogen concentration for naphthalene (800 °C) was different from that for anthracene (850 °C). The turning point of the propane yield produced from the decomposition of naphthalene and anthracene as a function of temperature was 800 and 850 °C, respectively. This implies that tar polymerization reactions and decomposition of propane during the pyrolysis of naphthalene and anthracene are favored by different temperatures. Therefore, the hydrogen and propane generated from naphthalene follow different reaction models from that of anthracene.
The release of ethylene for the two tar model compounds was described by the mechanism of chemical reaction with different reaction orders (n = 2 for naphthalene and n = 1 for anthracene), which is totally different from the other three gaseous products. It is likely that during the thermal decomposition of the two PAHs, the reaction pathway for ethylene is greatly different from that for other gaseous products. During the decomposition of the two PAHs, the ethylene may be aromatized via a reversible Diels–Alder reaction, which occurs between a conjugated diene and a substituted alkene to generate a substituted cyclohexene system. Literature indicated that the thermal decomposition pathways of PAHs are dependent on the type of PAH radical sites in terms of zigzag, free-edge, and armchair.48,49 To provide a theoretical basis for the decomposition pathways of PAHs, a detailed density functional theory investigation is recommended for further study.
It should be noted that, in this study, two simple tar model compounds were used. Therefore, the thermal decomposition behavior and kinetic analysis of the two PAHs provide realistic results (shown in Fig. 6). We know that in real situations, biomass tar is not only a mixture of the two PAHs applied, but it is a complex mixture of various organic compounds. The components of tars can be divided into different classes by various aspects in terms of molecular weight, formation temperature and the number of rings of tar compounds.50,51 The interactions among the reaction intermediates produced from those tar components will greatly affect the reaction pathway of the thermal cracking of the PAHs.12 Some of the types of chemical interactions at the molecular level are still unknown. Furthermore, there are some differences between the laboratory-scale reactor applied in this study and a pilot-scale reactor. For example, the laboratory-scale reactor can provide very high heat and mass transfer rates that can rarely be achieved using industrial reactors. The microscale studies gave little thought to the secondary cracking reactions due to the short reaction time, which occur in industrial reactors. Consequently, a detailed investigation of thermal decomposition characteristics of real tar at the pilot scale may provide new insights into the reaction mechanisms of tar reduction, which is recommended for future study.
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Fig. 6 Thermal decomposition behavior and kinetic analysis of naphthalene and anthracene in lab-scale fluidized bed reaction system. |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ra15513h |
This journal is © The Royal Society of Chemistry 2016 |