Zhichao Tanab,
Gai Miaoa,
Chang Liua,
Hu Luoa,
Liwei Baoab,
Lingzhao Kong*a and
Yuhan Sun*ac
aCAS Key Laboratory of Low-Carbon Conversion Science and Engineering, Shanghai Advanced Research Institute, Chinese Academy of Sciences, Shanghai 201210, PR China. E-mail: konglz@sari.ac.cn; sunyh@sari.ac.cn
bUniversity of Chinese Academy of Sciences, Beijing 100049, PR China
cSchool of Physical Science and Technology, Shanghai-Tech University, Shanghai 201210, PR China
First published on 22nd June 2016
The conversion of isotope-labeled glucose (D-1-13C-glucose) into alkanediols was carried out in a batch reactor over a Ni–MgO–ZnO catalyst to reveal the C–C cleavage mechanisms. The unique role of the MgO–ZnO support was highlighted by 13C NMR and GC-MS analysis qualitatively and the MgO–ZnO favored isomerization of glucose to fructose. 13C NMR, GC-MS and HPLC analysis demonstrated that the C1 position of ethylene glycol, the C1 and C3 positions of 1,2-propanediol and the C1 position of glycerin were labeled with 13C, which is attributed to a C–C cleavage at D-1-13C-glucose's corresponding positions through retro-aldol condensation. A hydrogenolysis followed by hydrogenation pathway was proposed for glucose converted into alkanediols at 493 K with 6.0 MPa of H2 pressure over Ni based catalysts.
At present, for the conversion of sugars or biomass to diols, the current research has been focused on looking for more efficient and low-cost catalysts and improving the conversion and selectivity of the reactions, but less attention has been paid to the fundamental understanding and mechanism of the process. Among the available literature, Zhang Tao,4–7 Liu,8 Mu9 and Miao10 et al. have indicated that a retro-aldol reaction is the main pathway during the decomposition of glucose to diols. A one-pot conversion of cellulose to EG on a Ni-promoted tungsten carbide catalyst was conducted by Zhang et al. in 2008.4 A series of tungsten based catalysts were developed to enhance the EG yield to 75%. When using miscanthus, a complex biomass, it was found that a base solvent pretreatment can alleviate catalyst poisoning in the process.7 Liu8 deemed that WO3 crystallites are efficient at accelerating the hydrolysis of cellulose to sugar intermediates and selective cleavage of C–C bonds in the sugar occurs with Ru/C catalysts. Considering the high cost of tungsten and Ru catalysts, Mu9 et al. reported the hydrogenation of cellulose to 1,2-alkanediols over Ni-supported catalysts and the total yield of alkanediols reached up to 70.4%. Without any biomass pretreatment, Miao10 et al. achieved a direct conversion of microalgae into 1,2-PDO and EG in water over a Ni–MgO–ZnO catalyst and the total yield of polyols was up to 41.5%. Researchers4–10 have generally believed that there are several possible pathways for the catalysis of glucose to alkanediols. One of the pathways is from glucose to glycolaldehyde or from fructose, which occurred from isomerization of glucose, to 1,3-dihydroxyacetone via a retro-aldol reaction, followed by the production of EG and 1,2-PDO by hydrogenation. On the other hand, the glucose was transformed into levoglucosan through dehydration,11 and then the levoglucosan underwent cleavage of the C–C bonds and was converted into a precursor of acetol. As formation of sorbitol was detected in the reaction solution, the production of diols from the cleavage of C–C bonds after a hydrogenation process was proved.
So, catalytic conversion of sugars and sugar alcohols into polyols has been investigated in detail to reveal the C–C cleavage mechanisms.12 The retro-aldol reaction mechanisms proposed by Sohounloue13 and Andrews14 indicate that C–C cleavage of the β-hydroxyl carbonyl could generate a ketone and an aldehyde, which is followed by hydrogenation to the alcohols. A retro-Claisen reaction mechanism has been proposed by Montassier et al.15 to explain the formation of formic acid and CO2. They have also come up with a retro-Michael reaction mechanism to explain the formation of xylitol and sorbitol, where the bond cleavage precursor is a δ-dicarbonyl.15 However, Hawley16 considered that the C–C cleavage occurs through a retro-aldol reaction, because a monocarbonyl, the precursor of the retro-aldol reaction, is more likely formed than a dicarbonyl, the precursor of the retro-Claisen and retro-Michael reactions. They used 1,3-diols as model compounds to provide further evidence against the retro-Claisen being the mechanism pattern. Kabyemela17–21 proved that the decomposition products of glucose or fructose were similar in subcritical and supercritical water, except that fructose epimerization to glucose was negligibly low. The intermediate products, glyceraldehyde, dihydroxyacetone, dihydroxyacetone, pyruvaldehyde, glyceraldehyde and pyruvaldehyde, were formed from C–C bond cleavage. The mechanism could be explained using a reverse aldol condensation and the double-bond rule of the respective enediols formed during the Lobry de Bruyn Alberda van Ekenstein transformation.
To obtain the specific pathway of C–C bond breakage through reverse aldol condensation from glucose, more effective methods should be used. Herein, we investigate the conversion of glucose and D-1-13C-glucose using a MgO–ZnO support and Ni–MgO–ZnO catalyst, since it displayed excellent catalytic activity for microalgae hydrogenolysis in our previous study.10 The reaction mechanism was investigated through 13C nuclear magnetic resonance (NMR) analysis using isotopically labeled glucose at the C1 position (D-1-13C-glucose) and this was assisted with GC-MS and HPLC analysis. Then, the C–C cleavage pathway and the formation of EG and 1,2-PDO were elucidated using the 13C NMR results and the model compound experiments. Furthermore, another proposed pathway was put forward using the product distributions for the glucose conversion over MgO–ZnO and Ni–MgO–ZnO.
The collected liquid solution was filtered through 0.22 μm-pore-size filters prior to analysis. The main products in the resultant solution were identified based on standard compounds and the structures of them were further confirmed using GC-MS (Agilent 7890 GC and Agilent 5975C inert MSD, HP-INNOWax column: 30 m × 0.25 mm; film thickness, 0.25 μm). These products were also quantified using HPLC (Shimadzu LC-20AD, Aminex HPX-87H Ion Exclusion Column: 300 mm × 7.8 mm) with a differential refraction detector (RID-10A). The targeted polyols (EG and 1,2-PDO) were determined quantitatively using HPLC, based on calibration curves of the standard compounds.
The conversion of glucose was calculated by measuring the moles of glucose before and after the reaction: conversion = (moles of glucose left in the reaction solution)/(moles of initial glucose) × 100%. The yield of polyols was calculated based on the amount of carbon via the equation: yield = (moles of carbon in the products)/(moles of carbon in the initial glucose) × 100%. According to the GC analysis for the gas products, the main component in the gas phase was H2 and trace CO, CO2 and CH4 were detected, so the yields of the gas products were not quantified in this work.
13C NMR experiments were performed using an Agilent 500 (125 MHz) spectrometer with a mixture of the sample in D2O. Because the natural abundance of 13C is 1.1%, the 13C NMR signal resonances of 13C atoms are considerably higher than for 12C atoms in the reaction product when using 1-13C-glucose as the substrate, with the same analytical conditions of scanning time, solvent and concentration (an equal mass of the reactants underwent a catalyzed hydrogenation reaction, then the liquid phase of the product was evaporated using a vacuum-rotary evaporation procedure to remove the water. Eventually the experiments were conducted in D2O).
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Fig. 1 13C NMR results of 1-13C-glucose without a catalyst at 493 K (blank test). Reaction conditions: 493 K, 6 MPa of H2, 600 rpm. Reaction time: 3 h. |
373 K | 423 K | 493 K | |||
---|---|---|---|---|---|
Component | Area/% | Component | Area/% | Component | Area/% |
Acetol | 28.3 | Acetol | 60.7 | 1,2-PDO | 25.0 |
Glycolaldehyde | 25.3 | Acetic acid | 20.7 | Acetol | 24.2 |
1,2-PDO | 8.6 | Formic acid | 7.1 | Acetic acid | 11.8 |
1,3-Dihydroxyacetone | 6.6 | Others | 11.5 | Ethanol | 10.2 |
Glycerol | 4.7 | Pentanal | 6.9 | ||
Others | 26.5 | Others | 17.8 |
On the basis of the 13C NMR data in Fig. 2b, the resonance signals from δ 60.5 ppm to δ 101.4 ppm represent the chemical shifts of a glucopyranose and fructofuranose mixture (Fig. S1 and S3†).22 In Fig. 2a, δ 95.8 and δ 92.1 are the β-C1 and α-C1 shifts of glucopyranose, respectively (Fig. S2†). The resonance signals at δ 63.8 and δ 62.6 represent 1-13C-β-D-pyranofructose and 1-13C-β-D-fructofuranose (Fig. S3†), indicating isomerization of glucose to fructose. As the intermediate products for the hydrogenation of glucose to EG and 1,2-PDO, the detected glycolaldehyde and acetol indicate that the reaction can proceed at 373 K.
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Fig. 2 13C NMR results of 1-13C-glucose (a) and glucose (b) conversions with MgO–ZnO at 373 K. Reaction conditions: 373 K, 6 MPa of H2, 600 rpm. Reaction time: 3 h. |
When the glucose and the C1 isotopically labeled glucose react at 423 K, the sugars convert gradually. At 493 K, 1,2-PDO, acetol and acetic acid are the main products as seen in Table 1. The resonance signals at δ 66.5, 67.8 and 17.9 ppm are the C1, C2 and C3 position signals of 1,2-PDO, and δ 67.5, 212 and 24.8 ppm are the C1, C2 and C3 position chemical shift values of acetol (Fig. 4). The results show the formation of acetol, which occurs after the isomerization of glucose to β-D-pyranofructose; pyranofructose could convert into acetol, catalyzed by MgO–ZnO, via a retro-aldol condensation and cleavage of the C3–C4 position. MgO–ZnO cannot catalyze the hydrogenation reaction of acetol completely, so the 1,2-PDO in the liquid phase may be produced from hydrogen transfer reactions. The new resonance signal at δ 19.7 ppm displayed in Fig. 3 corresponds to 2-13C-acetic acid,23 meanwhile the GC-MS analysis (Table 1) further confirmed this result, and it is probably generated from glycolaldehyde.17,18,20
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Fig. 3 13C NMR results of a 1-13C-glucose conversion with MgO–ZnO at 423 K. Reaction conditions: 423 K, 6 MPa of H2, 600 rpm. Reaction time: 3 h. |
From the intermediate products of the glucose conversion to alkanediols with MgO–ZnO, glucose can convert into glycolaldehyde, catalyzed by MgO–ZnO, via a retro-aldol condensation and cleavage of the C2–C3 position. Through analyzing the experimental results (Fig. 2 to 4 and Table 1) and comparing them to similar processes, a reaction pathway for the conversion of glucose over the MgO–ZnO support was proposed and is summarized in Scheme 3.
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Fig. 4 13C NMR results of a 1-13C-glucose conversion with MgO–ZnO at 493 K. Reaction conditions: 493 K, 6 MPa of H2, 600 rpm. Reaction time: 3 h. |
The unique role of MgO–ZnO was proved through relevant experiments, which stimulated the isomerization of glucose to fructose. The reason is probably that the ZnO had both acidic and basic sites on its surface,9 and the basicity of ZnO would promote the isomerization of glucose to fructose.
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Fig. 5 13C NMR analysis of 1-13C-glucose (a) and glucose (b) conversion with Ni–MgO–ZnO at 493 K. Reaction conditions: 493 K, 6 MPa of H2, 600 rpm. Reaction time: 3 h. |
The intermediate compounds dihydroxyacetone and glycolaldehyde were selected as the model compounds to investigate the pathway to the diols. As shown in Fig. 7, the main products were 1,2-PDO and glycerin for the hydrogenation process, and the side products were lactic acid, EG and acetic acid. This implied that there were no further aldol condensation reactions taking place (Scheme 1). At 493 K, the conversion of glycolaldehyde, catalyzed by Ni–MgO–ZnO, was 100%. According to the GC-MS and HPLC qualitative analysis, the main components were glucose, erythritol, levoglucosan, glycerol, 1,2-PDO and 1,2-butanediol (1,2-BDO) and the yields for each component are shown in Fig. 7a.
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Fig. 7 Main product distributions for glycolaldehyde (a) and dihydroxyacetone (b) conversions with Ni–MgO–ZnO at 493 K. Reaction conditions: 493 K, 6 MPa of H2, 600 rpm, 3 h. |
On using glycolaldehyde as the reactant, erythritol and 1,2-BDO were found and this proved that two glycolaldehyde molecules could condense and hydrogenate. The generation of glucose and levoglucosan shows that the four carbon alcohols and GA take part in another aldol condensation reaction. At the same time, the presence of a certain amount of 1,2-PDO and glycerin confirmed that the formed glucose could decompose via isomerization and retro-aldol condensation.
Besides, it was also found that a certain amount of 1,2-BDO with 13C labels is generated in the reaction solution, from which it is assumed that two glycolaldehyde molecules formed 1,2-BDO through an aldol condensation reaction. Glucose undergoes a retro-aldol condensation reaction generating EG and erythritol. Then, erythritol undergoes another retro-aldol condensation reaction generating two molecules of EG, which are not 13C labeled. As is well known, the aldol condensation reaction is reversible, therefore a small amount of EG will produce 1,2-BDO via an aldol condensation reaction.
The experimental results verified that 1,2-BDO could be generated from an aldol condensation reaction of glycolaldehyde, and that glucose and levoglucosan could be formed by two condensation reactions of glycolaldehyde (shown in Scheme 2).
Using Fig. 5b, a set of resonance signals at δ 65.3, 73.3, 25.3 and 9.1 ppm were assigned to the chemical shifts of 1,2-BDO (Fig. S7†). In Fig. 5a, the new signal at δ 65.2 ppm reveals the C1 position of 1,2-BDO which is 13C labeled. It is to be noted that the amount of 1,2-BDO was low in the liquid products as shown in Fig. 5b and 6. This phenomenon is accounted for by another retro-aldol condensation reaction and aldol condensation reaction. Firstly, glucose generates glycolaldehyde and trihydroxy-butyraldehyde via a retro-aldol condensation reaction. The trihydroxy-butyraldehyde then generates two glycolaldehyde molecules by retro-aldol condensation. A 1-13C-glycolaldehyde and a glycolaldehyde probably react to form 1,2-BDO via aldol condensation or they proceed through further hydrogenation processes. Because a large proportion of the glycolaldehyde is hydrogenated to EG, the content of 1,2-BDO is much less than that of EG, 1,2-PDO and glycerin, as shown in Fig. 5b and 6.
As shown in Fig. 8, the glucose can be efficiently converted even in a short reaction time, and the glucose conversion was up to 97.8% after 0.25 h. Prolonging the reaction time to 1 h, almost no glucose was detected in the reaction solution, and its conversion reached up to 99.7%. After 1.5 h, glucose could not be detected.
It can be seen from Fig. 8 that glucose is very easily transformed into four to six carbon sugar alcohols, because the sugar alcohol content increased obviously within 0.25 h. As the hydrogenation progressed, the sugar alcohol content gradually reduced to a negligible amount at the end of the reaction. 1,2-PDO, EG and glycerin are the main products and the yields reach 31.6%, 13.8% and 17.2% respectively. This is well illustrated in Fig. 8. However, when the reaction time is 0.25 h, the main components are sorbitol, xylitol and erythritol, which are generated from glucose. This means that in the presence of the nickel metal, glucose could be hydrogenated into sorbitol directly at the beginning. However, as the reaction progressed, large amounts of 1,2-PDO, EG and glycerin, the products from conversion of sorbitol24 and xylitol, were obtained.25–27 Sorbitol undergoes dehydrogenation to glucose, furthermore generating EG and 1,2-PDO, and xylitol undergoes dehydrogenation to the corresponding aldehyde, which then produces glycolaldehyde and dihydroxyacetone via a retro aldol condensation reaction.25 Conversion experiments for sorbitol and xylitol were performed over the Ni–ZnO–MgO catalyst under the same conditions, and the diols' yields were similar to those from glucose. Sorbitol and xylitol are the intermediates when catalytically converting a portion of glucose into alkanediols. Based on the above results, it can be concluded that the catalytic process of converting glucose into alkanediols is hydrogenolysis followed by hydrogenation pathways (Scheme 3).
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Scheme 3 Proposed pathways for the conversion of glucose over the MgO–ZnO support and Ni–MgO–ZnO catalyst. |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ra14738k |
This journal is © The Royal Society of Chemistry 2016 |