Le Yuana,
Lijun Renb,
Xingtao Tianb,
Zhiping Huangb,
YanHua Xiaob,
Sichen Weia and
Zhihua Wang*a
aState Key Laboratory of Chemical Resource Engineering, Beijing University of Chemical Technology, Beijing 100029, P. R. China. E-mail: zhwang@mail.buct.edu.cn
bInstitute of Chemical Defense, Beijing 102205, P. R. China
First published on 20th July 2016
The specific problem that is of concern here is to stop or at least significantly retard the diffusion of hazardous chemicals which are accidentally released into public places. The solution proposed is to employ rapidly gelling hydrogels that display an effective barrier property to cover the hazardous chemicals. Rapidly gelling hydrogels were prepared by blending a solution of polyvinyl alcohol (PVA) and borax. Sodium alginate (SA) was incorporated so as to improve the stretchability of the PVA–borax crosslinked system. The PVA–SA–borax hydrogels with PVA contents of 15 wt%, SA contents of 0.6 wt%, and borax:
PVA ratios of 1
:
25 can be formed within 1 minute, which exhibited self-healing capability and favorable thermal adaptability. The barrier properties of the PVA–SA–borax hydrogels to sodium cyanide, dichlorvos and phorate were investigated, and more than 99% of the sodium cyanide, dichlorvos and phorate can be confined for 24 h by using 10 mm thick hydrogels.
Different strategies have been utilized to obtain rapidly gelling hydrogels, due to their potential use in biomedical applications, pharmaceutical applications and daily-care applications.1–6 For example, a way to accelerate silk fibroin (SF) gelation using an anionic surfactant, sodium dodecyl sulfate (SDS), as the gelling agent was reported.7 A class of hydrogels derived from oxidized alginates and gelatins were studied by Biji Balakrishnan and coworkers.8 Most hydrogels exhibit biocompatibility, non-toxicity, biodegradability and good stretchability. However, little attention has been focused on the rapidly gelling hydrogels as the covering materials to block hazardous chemicals. Additionally, the complicated pre-production and the high cost have limited the use of hydrogels as the covering materials of hazardous chemicals.9,10 These disadvantages can be overcome through simple preparation processes, which is an important area worth pursuing.
PVA is an inexpensive and soluble polymer, generally employed in the preparation of hydrogels.11,12 The thiolated PVA reacting with different crosslinkers such as sodium trimetaphosphate, boric acid and glyoxal have been reported with the gelation time from 15 to 60 min.13 The acid catalysed cross-linking of PVA with varying concentrations of glutaraldehyde was analyzed and the cross-linked PVAs were utilized as membrane separators in single chambered microbial fuel cells.14 Due to the hydroxyl groups of each repeating molecular unit, PVA hydrogels15–17 can form physically crosslinked hydrogels by freeze–thaw processes. As an important property of PVA, borax crosslinks PVA via “di–diol” complexation.18 Many researches have been carried out on PVA–borax system. In order to understand the viscoelastic properties of the PVA–borax system, efforts have been devoted to the rheology study of PVA–borate complex aqueous system over the past several decades,19,20 and the effects of polymer concentration, molecular weight and temperature on the dynamic viscoelasticity of PVA in aqueous borax solutions have been investigated. However, to the best of our knowledge, we are unaware of any reports on rapidly gelling hydrogels based on polyvinyl alcohol and borax. It is possible that the stretchability of this kind of hydrogels is poor, and the hydrogels will easily rupture.
Semi-interpenetrating polymer network (semi-IPN) is composed of a crosslinked polymeric network and a linear polymer,21–26 and has been widely used to improve the stretchability of hydrogels. Some natural polysaccharide and derivatives thereof are often chosen to be entrapped into the hydrogel network, e.g. chitosan, sodium alginate and silk fibroin. Therefore, introducing another polymer into the PVA–borax hydrogels is one of the promising options to obtain the covering material with excellent stretchability.
The rapidly gelling hydrogel were prepared via the reaction of PVA with borax within two minutes at room temperature in our work. Furthermore, introducing SA to the PVA–borax hydrogels significantly enhanced their stretchability.
In the present studies, the compositions of the PVA–SA–borax hydrogels were optimized according to the characterizing of the gelation time and the stretchability. The thermal adaptability, stretchability, self-healing capability and barrier property to hazardous chemicals of the PVA–SA–borax hydrogels were characterized. The rapidly gelling hydrogels as a covering material for the containment of hazardous chemicals were ideal.
The hazardous chemicals were uniformly distributed at the bottom of the sample chamber. Subsequently, in situ formed gels of different thicknesses were prepared over the hazardous chemicals by using a double syringe applicator assembly, in which one syringe was filled with the mixed solution of PVA (355 mg mL−1) and SA (15 mg mL−1) and the other with an equal volume of borax solution (14 mg mL−1). After a fixed duration, the surfaces of the hydrogels were washed with a solvent, wherein the said solvent is exactly the same substance as the absorbing liquid used for absorbing the hazardous chemicals. Consequently, the penetrating hazardous chemicals that will be quantitatively measured later were the combination of those from the surfaces of the hydrogels and those from the contents of the absorption bottles. The values reported are the average of 3 times of determination.
When the PVA contents of the hydrogels were below 6 wt%, there was completely no gelation, even after 12 h, demonstrating that a minimum PVA content is essential for rapid gelation. When the PVA contents were higher than or equal to 6 wt%, hydrogels were formed within 2 minutes, with the borax:
PVA ratios ranging from 1
:
40 to 1
:
5. A further decreasing of the borax
:
PVA ratios required a higher PVA content to form hydrogels. The PVA contents had little effect on the gelation time with constant borax
:
PVA ratios. The increasing of the borax
:
PVA ratios with constant PVA contents resulted in longer gelation times.
In our experiments, it was found that the forming of the hydrogels includes two processes: the rapid crosslinking reaction of PVA and borax, followed by the slower water absorbing swelling of the crosslinked products. When the PVA contents were below 6 wt%, the quantities of the crosslinked products were not enough to absorb the water, so the hydrogels were not able to be formed.
When the PVA contents were greater than or equal to 6 wt%, increasing the borax:
PVA ratios led to a more compact network. As a result, the process of the water absorbing swelling became slower.
As displayed in Fig. 3a, with the PVA contents remaining unchanged, the increasing of the borax:
PVA ratios increased the maximum stresses of the hydrogels. At the PVA contents of 6 wt%, the maximum stress increased from 0.67 kPa to 80.50 kPa, with the borax
:
PVA ratios increasing from 1
:
40 to 1
:
5. However, the hydrogels with the borax
:
PVA ratio of 1
:
5 fractured when the tensile strain reached 2.12 mm mm−1. The hydrogels with lower borax
:
PVA ratios were capable of stretching to the maximum strain without fracturing. The scanning electron microscope images that highlight the influence of the borax
:
PVA ratios on the hydrogel morphology are presented in Fig. 4. At a higher borax
:
PVA ratio such as 1
:
5 in Fig. 4a, a three-dimensional network morphology is evident following the water removal. These ordered voids can improve the tensile stress, but at the same time the hydrogels with the higher borax
:
PVA ratio displayed a reduced free volume and a more confined structure, leading to a reduced macromolecular chain mobility, resulting in fracturing. Decreasing the borax
:
PVA ratios (Fig. 4b–d) yielded less regular networks and more free PVA chains, leading to easier macromolecular chain mobility, resulting in decreased tensile stress and increased tensile strain. Consequently, the hydrogels with the borax
:
PVA ratio of 1
:
25 or 1
:
15 showed good stretchability.
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Fig. 4 The SEM micrographs of the influence of the PVA![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() |
Fig. 3b displays the influence of the PVA contents on the stretchability. At a constant borax:
PVA ratio of 1
:
25, increasing the PVA contents in the hydrogels enhanced the maximum stress from 7.33 kPa (6 wt%) to 10.00 kPa (9 wt%), 13.27 kPa (12 wt%) and 36.59 kPa (15 wt%). The hydrogels with higher PVA contents had more chains, interactions, entanglements and hydrogen bonds therewith; therefore, the crosslinking built up a stronger network. Accordingly, the product of the PVA content of 15% showed good stretchability.
Temperature (°C) | Gelation time (second) |
---|---|
0 | 36 |
10 | 33 |
20 | 36 |
25 | 39 |
30 | 38 |
40 | 42 |
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Fig. 5 Stress–strain curves of the PVA–SA–borax hydrogels (for all of the curves: PVA content 15 wt%, and borax![]() ![]() ![]() ![]() |
The maximum stress of the PVA–borax hydrogels was 36.59 kPa, and the maximum stress of the PVA–SA–borax hydrogels was 69.25 kPa. That enhancing in stretchability can be attributed to the forming of semi-interpenetrating networks. The strong interfacial interactions between the SA and PVA imparted restrictions on segments of polymer chains during deformation, leading to enhanced tensile stress. A proposed structure of the hydrogels, showing both crosslinking and hydrogen bonding is presented in Fig. 6.
Upon the two single hydrogels moving towards each other, they came into adhering thereto, resulting in an integration phenomenon (Fig. 7a). They can completely merge in three hours.
To further demonstrate its self-healing capability, another piece of the hydrogel was perforated by using a nail, and then we covered the nail with a piece of the hydrogel (Fig. 7b). As expected, the nail gradually disappeared because of the integrating of the two blocks of the hydrogels, without additional external stimuli. In another word, the hydrogel filled up the broken hole made by the nail perforating. The deformation and adherency of the two block hydrogels were attributed to the high water content. The key to completely merging is to have a good balance between a sufficient amount of free hydroxyl groups of PVA on surfaces required for forming interchain H-bonds and enough chain mobility ensuring chain diffusion across the interface.18,19,27,28 The self-healing capability was an advantage of the covering material.
Hazardous chemicals | Thickness (mm) | Penetration rate (mg m−2) | |||||
---|---|---|---|---|---|---|---|
4 h | 8 h | 12 h | 16 h | 20 h | 24 h | ||
Sodium cyanide | 3 | 1793.5 | 1943.8 | 2221.1 | 2254.5 | 2262.1 | 2639.6 |
5 | 277.4 | 304.5 | 400.3 | 413.6 | 489.5 | 633.7 | |
10 | 6.4 | 90.2 | 120.3 | 126.3 | 130.1 | 157.5 | |
Dichlorvos | 3 | 16.4 | 106.1 | 114.5 | 164.0 | 441.0 | 647.5 |
5 | 0.0 | 9.4 | 85.8 | 135.7 | 187.5 | 360.8 | |
10 | 0.0 | 0.0 | 3.0 | 5.4 | 13.6 | 52.2 |
The penetration rates of the sodium cyanide increased over time, and it gradually decreased with the increasing of the thickness of the hydrogels. When the thickness of the hydrogels was 3 mm, more than 97.3% of the sodium cyanide can be confined for one day, while 99.8% of the sodium cyanide can be confined with the 10 mm thick hydrogels.
When the thickness of the hydrogels was 3 mm, more than 97.3% of the sodium cyanide can be confined for one day, while no dichlorvos penetrated through the hydrogels within 4 h with the 5 mm, or 8 h with the 10 mm, thick hydrogels. The solubility of dichlorvos in water was about 10 g L−1 at room temperature, which was much lower than that of sodium cyanide. Therefore, the permeating of dichlorvos in hydrogels was slower than that of sodium cyanide. As a result, the hydrogels exhibited effective barrier property to dichlorvos.
As shown in Table 3, when the thickness of the hydrogels was 1 mm, more than 99.9% of the phorate can be confined for one day, while no dichlorvos penetrated through the hydrogels within 4 h with the 2 mm, or 24 h with the 3 mm, thick hydrogels. Phorate is insoluble in water. So there was little phorate permeating the hydrogels and the hydrogels presented excellent barrier property to phorate.
Thickness (mm) | Penetration rate (mg m−2) | |||||
---|---|---|---|---|---|---|
4 h | 8 h | 12 h | 16 h | 20 h | 24 h | |
1 | 10.0 | 14.2 | 14.3 | 16.2 | 17.2 | 19.1 |
2 | 0.0 | 3.1 | 3.3 | 4.1 | 6.9 | 7.0 |
3 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 |
Footnote |
† Electronic supplementary information (ESI) available: Experimental variables and stress–strain data. See DOI: 10.1039/c6ra14032g |
This journal is © The Royal Society of Chemistry 2016 |