Maíra dos Santos Piresa,
Francisco G. E. Nogueirab,
Juliana A. Torresa,
Lívia C. T. Lacerdaa,
Silviana Corrêaa,
Márcio C. Pereirac and
Teodorico C. Ramalho*ad
aDepartment of Chemistry, Federal University of Lavras, 37200-000 Lavras, MG, Brazil. E-mail: teo@dqi.ufla.br; Fax: +55 35 3829 1271; Tel: +55 35 3829 1271
bDepartment of Chemical Engineering, University of São Carlos, 13565-905 São Carlos, SP, Brazil
cInstitute of Science, Engineering and Technology, Federal University of the Jequitinhonha and Mucuri Valleys, Campus Mucuri, 39803-371 Teófilo Otoni, MG, Brazil
dCenter for Basic and Applied Research, University Hradec Kralove, Hradec Kralove, Czech Republic
First published on 15th August 2016
In this work, a polymeric method was used to prepare undoped and Cu-doped iron oxide catalysts for the H2O2 decomposition reaction. These catalysts were characterized by powder X-ray diffractometry (XRD), scanning electronic microscopy (SEM) coupled to an energy dispersive X-ray spectrometer (EDX), and H2-Temperature Programmed Reduction (H2-TPR). The SEM images show an inhomogeneous particle cluster in both samples, tending to decrease in size with Cu-doping. EDX mapping reveals a good dispersion of Cu2+ in the iron oxide. In addition, Rietveld refinement of the XRD patterns reveals that the samples are constituted of hematite and maghemite, but only maghemite has octahedral Fe3+ ions isomorphically replaced by 2 wt% Cu2+. Cu-doping produces an active catalyst for H2O2 decomposition. Tests using phenol show the strong inhibition of H2O2 decomposition by the Cu-doped catalysts, suggesting that H2O2 may be decomposed via a radical mechanism. Furthermore, phenol degradation kinetics confirm that the doping of maghemite with Cu2+ brings about a significant improvement in catalytic activity. Theoretical calculations reveal that Cu-doping in maghemite produces low electronic density sites, favoring the interactions between the surface oxygens of H2O2 and Cu2+, thus improving the catalytic activity. This strategy can be extended to other materials to design active heterogeneous catalysts for environmental purposes.
Among the technologies that may be applied to treat contaminated aqueous effluents, advanced oxidation processes (AOPs) are considered to be the most promising mainly because of the formation of less harmful compounds.4 AOPs are processes that generate hydroxyl radicals (HO˙), which are highly oxidative species, in amounts sufficient to induce the mineralization of organic matter to carbon dioxide, water, and inorganic ions from heteroatoms. These processes are classified as homogeneous and heterogeneous systems, in which hydroxyl radicals are generated with or without light radiation and may involve the use of ozone (ozonolysis), hydrogen peroxide (Fenton) or semiconductors (photocatalysis).5 Among these, heterogeneous Fenton-like systems are attractive, because they act at neutral pH and facilitate operational processes for the treatment of effluents, such as the cleaning of tanks and reactors.6 These systems are based on the activation of H2O2 by metal ions (e.g. Fe2+ and Fe3+ ions) in a solid structure, by electron transfer from the metal ions to H2O2 molecules, according to the modified Haber–Weiss radical mechanism.7,8
Different iron oxides, including hematite (α-Fe2O3), goethite (α-FeOOH), feroxyhyte (δ-FeOOH), maghemite (γ-Fe2O3) and magnetite (Fe3O4) have been described as excellent catalysts for heterogeneous Fenton-like reactions.9–13 The use of an iron oxide catalysts is advantageous due to the high availability of their raw material, since iron is one of the most abundant elements in the Earth’s crust, corresponding to 35% of the total mass of the planet.14 Therefore, iron oxide catalysts can be synthesized at a low cost. Moreover, iron oxides can accommodate several foreign ions in their structure, such as Al3+, Mn3+, Cr3+, V3+, Ni2+, Co2+, Zn2+ and Cu2+ which can modify their electronic, structural and catalytic properties.15–20
Several non-iron catalysts such as Al, Ru, Co, Ce, Mn, Cr and Cu in multiple redox states have been reported to directly decompose H2O2 into HO˙ through a conventional Fenton-like mechanism.21 Among these metals, the use of copper in Fenton-like reactions has several advantages such as: (i) it presents redox properties similar to iron, (ii) the Cu2+/H2O2 system works over a broader range, compared to the Fe3+/H2O2 system which works only at acidic pH, (iii) both Cu+ and Cu2+ ions react with H2O2 forming intermediate complexes that decompose forming highly active HO˙ radical22 and (iv) Cu2+ complexes with organic degradation intermediates are readily decomposed by HO˙ radicals, whereas the corresponding Fe3+ complexes are highly stable. It is important to highlight that the copper reactions are three times faster than the ferrous.23 On the other hand, the use of a Cu2+ catalyst requires much more H2O2 compared to Fe3+ based catalysts, to compensate for competitive scavenging by O2 in aerobic conditions.
An attractive approach to design active Fenton-like catalysts consists of combining the properties of Fe and Cu ions in the same crystal structure to generate synergic effects, thus improving their electronic, structural and catalytic properties. Previous studies have indicated that Cu is highly active in the heterogeneous Fenton reaction for degrading different organic compounds.24–28
Several heterogeneous solid catalysts based on Fe–Cu have been developed in recent years for the Fenton process, such as copper ferrite29–34 and composite materials containing ions of these metals (or small Cu–Fe oxide aggregates) deposited onto a porous support,35–39 among others. However, experimental and theoretical studies on the reactivity of iron oxides containing a small percentage of Cu in Fenton reactions have not yet been fully explored.
Thus, the objective of the present work was to evaluate, through experimental and theoretical studies, the effect of small amounts of Cu2+ doping on the catalytic properties of iron oxides prepared by a polymeric method for the H2O2 decomposition reaction.
The Cu-doped catalyst was prepared by a method similar to the previous, but a second polymeric precursor, copper nitrate(II) (Cu(NO3)2·3H2O), was added in order to obtain the doped material at a 2 wt% Cu proportion (Fig. 1).
H2O2 → H2O + 0.5O2 | (1) |
The catalytic decomposition of H2O2 was also studied in the presence of 5 mL of phenol (50 mg L−1) as a radical scavenger.
The Fe and Cu content leached to the solution after the H2O2 decomposition reactions was analyzed using atomic absorption spectroscopy (AAS) (Spectra AA 55 Model, Varian).
The structures of maghemite and Cu-doped maghemite were constructed based on the crystallographic data obtained by Rietveld refinement (Table 1). The structure of Cu-doped maghemite was built through the isomorphic substitution of Fe atoms by Cu atoms in octahedral positions. The mechanism of H2O2 decomposition catalyzed by Cu-doped and undoped maghemite was investigated by inserting the peroxide molecule at the surface of the catalysts. The geometries of the reactants, possible intermediates and products involved in the decomposition reaction were then optimized.
Sample | Space group | Lattice parameter/Å | Atom | Atomic coordinates | ||
---|---|---|---|---|---|---|
X | Y | Z | ||||
Undoped | P43212 | a = 8.3452, c = 8.3423 | Fe1 | 0.744 | 0.996 | 0.120 |
Fe2 | 0.620 | 0.620 | 0.000 | |||
Fe3 | 0.364 | 0.867 | 0.984 | |||
Fe4 | 0.140 | 0.140 | 0.000 | |||
O1 | 0.615 | 0.869 | 0.986 | |||
O2 | 0.119 | 0.377 | 0.995 | |||
O3 | 0.137 | 0.861 | 0.007 | |||
O4 | 0.383 | 0.631 | 0.997 | |||
Cu-doped | P43212 | a = 8.3393, c = 8.3552 | Fe1 | 0.744 | 0.996 | 0.120 |
Fe2 | 0.620 | 0.620 | 0.000 | |||
Fe3 | 0.364 | 0.867 | 0.984 | |||
Fe4 | 0.140 | 0.140 | 0.000 | |||
Cu1 | 0.620 | 0.620 | 0.000 | |||
Cu2 | 0.364 | 0.867 | 0.984 | |||
O1 | 0.615 | 0.869 | 0.986 | |||
O2 | 0.119 | 0.377 | 0.995 | |||
O3 | 0.137 | 0.861 | 0.007 | |||
O4 | 0.383 | 0.631 | 0.997 |
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Fig. 2 SEM images of the undoped (a and b) and Cu-doped catalysts (d and e) and EDX spectra of the undoped (c) and Cu-doped catalysts (f). |
In order to verify the distribution of the elements Cu, Fe and O in the Cu-doped catalyst, EDX mapping was carried out in an area of 53 × 53 μm with a magnification of 7000× (Fig. 3). The images show that Fe, Cu and O atoms are well dispersed throughout the sample, suggesting that the polymeric method of synthesis proposed in this work allows a good dispersion of Cu in the iron oxide matrix (Fig. 3d).
To better understand the effect of Cu doping on the structure of the synthesized iron oxides phases, powder XRD analysis was performed. Qualitative analysis of the XRD patterns of the undoped and Cu-doped catalysts indicates that maghemite (JCPDS 25-1402) and hematite (JCPDS 13-534) are the crystalline phases in both samples. The subsequent Rietveld refinement of the XRD data with Thompson–Cox–Hastings pseudo-Voigt axial divergence asymmetry peak fitting gave the structural parameters and refinement reliability factors, which are summarized in Table 2. Fig. 4 shows the refinement of the undoped and Cu-doped catalyst XRD patterns. The Rietveld refinement yielded a goodness of fit indicator, S, of approximately 1.4 for both samples, indicative of good quality refined models. The lattice parameters “a” and “c” of the hexagonal unit cell of hematite did not change after the Cu doping, indicating that Cu2+ ions did not replace Fe3+ ions in the hematite structure. On the other hand, the tetragonal unit cell of maghemite in the Cu-doped catalyst is strongly distorted, decreasing in the “a” direction and increasing in the “c” direction (Fig. 5). This suggests the substitution of Fe3+ by Cu2+ ions in the maghemite structure. The high spin Fe3+ ionic radius in an octahedral coordination is 65 pm while the ionic radius of Cu2+ is 73 pm. To keep the charge balance, 3 Cu2+ are required for each 2 Fe3+, and as a result of this replacement, a strong structural distortion in the maghemite structure is observed. Quantitative analysis of the XRD patterns shows that the undoped catalyst is formed of 41 wt% maghemite and 59 wt% hematite, whereas the maghemite content in the Cu-doped catalyst increases to 69.5 wt% and the hematite amount decreases to 30.5 wt%, suggesting that Cu2+ ions play a significant role in the stabilization of the maghemite structure under heating in an air atmosphere.
Sample | Space group | Lattice parameter/Å | Phase | Agreement factors | Phase percentage/wt% | |||||
---|---|---|---|---|---|---|---|---|---|---|
RF | RB | Rwp | Rexp | S | χ2 | |||||
Undoped | P43212 | a = 8.3452(9), c = 8.3423(9) | γ-Fe2O3 | 5.04 | 5.26 | 9.15 | 6.61 | 1.38 | 1.91 | 40.8(3) |
R![]() |
a = 5.0330(1), c = 13.7509(3) | α-Fe2O3 | 2.90 | 3.37 | 59.2(3) | |||||
Cu-doped | P43212 | a = 8.3393(5), c = 8.3552(8) | γ-Fe2O3 | 4.82 | 5.19 | 8.38 | 5.94 | 1.41 | 1.99 | 69.5(3) |
R![]() |
a = 5.0332(1), c = 13.7504(5) | α-Fe2O3 | 3.16 | 3.84 | 30.5(2) |
The TPR profiles of the undoped and Cu-doped catalysts are displayed in Fig. 6a. It can be seen that the undoped catalyst presents three main reduction peaks centered at 406, 652 and 801 °C. The first reduction stage that occurs at 406 °C is due to the chemical reduction of hematite and maghemite to magnetite (eqn (2)). The reduction peak centered at 652 °C is assigned to the reduction of magnetite into wüstite (eqn (3)), followed by the reduction of wüstite into metallic iron (eqn (4)).44,45
3Fe2O3 + H2 → 2Fe3O4 + H2O | (2) |
Fe3O4 + 6H2 → 3FeO + H2O | (3) |
FeO + H2 → Fe + H2O | (4) |
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Fig. 6 (a) Temperature-programmed reduction of the undoped and Cu-doped catalysts, and (b) deconvolution of the main reduction peaks of the Cu-doped catalyst. |
In contrast, the Cu-doped catalyst exhibits a significant decrease in the reduction temperature of iron species. The overlapped peaks can be related to the phase transformations of CuO → Cu and Fe2O3 → Fe3O4. However, deconvolution of the TPR profile of the Cu-doped catalyst (Fig. 6b) reveals five reduction peaks. The small peak at approximately 180 °C is assigned to the reduction of Cu2+ → Cu+ and the peak centered at 290 °C is attributed to the complete reduction of Cu2+ → Cu+ → Cu0.46,47,48 The peak centered at 250 °C is due to the reduction of Fe2O3 → Fe3O4. It is important to note that the presence of copper in the catalyst decreases the temperature of reduction of Fe3O4 into FeO and FeO into Fe, from 650 °C to 540 °C and 800 °C to 600 °C, respectively. The lower reduction temperatures for the doped catalyst, compared with the undoped catalyst, may be attributed to the smaller particle size of iron oxides and the Cu doping of maghemite in the Cu-doped catalyst. Previous studies by Khan and Smirniotis49 have shown that the addition of Cu into iron oxides favours the reducibility of the Fe3+ to Fe2+ species. Moreover, doping with Cu increases the mobility of oxygen and hydroxyl groups in the iron oxide framework, thus making their reduction easier.49 In addition, according to Jin and Datye47 the promotional effect of Cu is attributed to its ability to dissociate H2 and provide a source of atomic H to assist in the reduction of Fe2O3.
To better understand the TPR profiles observed in Fig. 6, XRD analysis was performed in situ in an H2 reducing atmosphere (Fig. 7). Our data indicates that from 250 °C to 400 °C, the diffraction peaks of the Cu-doped catalyst are gradually shifted to smaller Bragg angles due to the partial reduction of Fe3+ ions in the maghemite and hematite structure, indicating the beginning of the formation of the magnetite phase. While each maghemite cell unit contains 21.33 iron atoms, all as Fe3+, and 32 oxygen atoms, in magnetite there are 24 iron atoms (16 Fe3+ and 8 Fe2+) and 32 oxygen atoms per unit cell. Thus, when a transition to this phase occurs, the 2.67 vacancies present in the maghemite cease to exist, since they are filled by more than 2.67 iron atoms.50 Knowing that the calculated diffraction pattern utilizes a unit cell as a basis to define the positions of the peaks, the change to magnetite phase justifies the shifting of the Bragg peaks to smaller angles. However, at temperatures between 500 °C and 600 °C a phase mixture of Fe3O4 and FeO is formed, as is evidenced by the small peak at a 2θ of 42.4° corresponding to the (200) plane of FeO, which suggests the reduction of Fe3O4 to produce FeO. However, the Fe3O4 and FeO peaks at a 2θ of about 36.9° are close to each other and therefore they do not clearly show the phase transition. It is important to note that the presence of a phase mixture at 600 °C (Fe3O4 and FeO) is probably due to the experimental conditions used in situ for the reduction process (5%H2 + He), where not all the magnetite may be reduced to form FeO.
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Fig. 7 XRD patterns of the Cu-doped catalyst obtained by an in situ H2 reducing atmosphere using a synchrotron source (λ = 1.5498 Å). |
Cu2+ + H2O2 → Cu+ + HOO˙ + H+ | (5) |
Cu+ + H2O2 → Cu2+ + HO˙ + OH− | (6) |
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Fig. 8 Decomposition of H2O2 in the presence of the catalysts (data: 25 °C, 5 mL H2O, 30 mg of catalyst, 2 mL H2O2 50% (v/v) and 5 mL of 50 mg L−1 phenol). |
Experiments using phenol as a radical scavenger were performed to study the H2O2 decomposition mechanism in the presence of the Cu-doped catalyst. The results indicate a reduction in O2 evolution of approximately 50% after 50 minutes of reaction, suggesting that the mechanism of H2O2 decomposition on the Cu-doped catalyst takes place via the formation of radicals as intermediate species. Thus, once the radical is formed, it can react in a competitive pathway with the phenol, decreasing the O2 evolution.
The amounts of Fe and Cu leached from the materials were quantified using AAS. The results indicate that the iron content in solution was below the detection limit of AAS (detection limit for iron is 0.0062 μg mL−1) whereas the Cu content in solution was 1.7 ppm (detection limit for copper is 0.04 μg mL−1). These data suggest that H2O2 decomposition may occur on the surface of the catalysts rather than in solution.
Catalytic tests were conducted to degrade phenol in the presence of H2O2 (Fig. 9). The Cu-doped catalyst showed better performance in the degradation of the pollutant over time compared to the undoped catalyst. In the absence of copper the ability of maghemite to degrade phenol remained at values close to 16 and 17%. However, after the addition of this metal, about 32% degradation was initially obtained; this value increased to 45% with 30 minutes of reaction and remained constant to the end of the process. This suggests the rapid consumption of hydrogen peroxide by the catalyst, which limits the reaction rate over time. To better understand the catalytic behavior of the Cu-doped catalyst, multiple additions of hydrogen peroxide were made every 30 minutes to the reaction medium. As expected, the degradation of phenol increased expressively to 70% after 2 hours of reaction with stepwise addition of H2O2 (Fig. 9), confirming the fast activity of the Cu-doped catalyst towards the generated hydroxyl radicals (HO˙). Thus, the addition of copper makes the Cu-doped catalyst highly efficient and promising in the degradation of organic pollutants.
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Fig. 9 Effect of reaction time on the degradation of phenol (50 ppm) by the Cu-doped catalyst (![]() ![]() ![]() |
The improved catalytic activity of the Cu-doped catalyst may occur due to changes in the electronic properties of maghemite. The presence of more reactive catalytic sites after the insertion of Cu2+ atoms can be understood by analyzing the electronic densities map. The formation of more positive regions (lesser electronic density) close to Cu ions can be seen (Fig. 10), inferring that Cu is more susceptible to interact with a hydrogen peroxide molecule than the iron ions, which can favor the occurrence of Fenton processes.
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Fig. 10 Charge density of Fe, O, and Cu atoms in the (a) undoped maghemite and (b) Cu-doped maghemite. Red and green indicate regions of low and high electron densities, respectively. |
To investigate the mechanism involved in the H2O2 decomposition via radical generation, a hydrogen peroxide molecule was placed on the surface of the catalysts (Fig. 11).
Different reaction routes were investigated to obtain the HO˙ radicals by the most thermodynamically favorable pathway (Fig. 12). In all the analyzed cases, the interaction between the oxygen atoms of the hydrogen peroxide and the metal on the catalyst surface which produced the complex HO—M—OH and the peroxo groups M—O—O—M, M—H2O2 and M—OOH was considered.
A thermodynamic study of the reactions involved in the catalytic process of H2O2 decomposition allowed us to observe that in all the suggested routes, the first intermediate complexes formed become more stable in the presence of Cu2+ ions. This may be due to the formation of more positive regions around the Cu atoms on the catalyst surface (Fig. 10b), as previously discussed.
Based on theoretical calculations of the thermodynamic parameters of the H2O2 decomposition over the catalyst surfaces, we verified that the generation of HO˙ radicals occurs preferentially by Route 3 (Fig. 13), which is the route most influenced by Cu2+ ions, since the energy is reduced by about 25.02 kcal mol−1 in the presence of the dopant.
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Fig. 13 The most favorable route for the generation of HO˙ radicals from the H2O2 decomposition on the catalyst surface. |
The favoring of this reaction pathway over the others may be initially explained by the fact that the peroxide O–O chemical bond is unstable and easily broken into reactive radicals via homolytic cleavage.52
Route 1 has the lowest probability of the generation of HO˙ radicals (Fig. 14). From this route, (–OH) groups are formed by bonds between the hydrogen atoms of hydrogen peroxide and the oxygen atoms of the catalyst, and are consequently less willing to leave the surface. Another factor which may explain the absence of this route is the formation of a three-membered ring, capable of strengthening the compound.
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Fig. 14 Route 1, less favorable for the generation of HO˙ radicals from the H2O2 decomposition on the catalyst surface. |
Route 2 is likely limited in the first stage of the mechanism due to the formation of a cationic compound. This step is difficult to occur, since it requires a large amount of energy.
Hydroperoxide (HOO˙) radicals may be produced from Route 4. In this perspective, they may react with Fe3+ species generating Fe2+ ions, which are more reactive in Fenton processes (eqn (7)). In this route, the complex formed, as well as those responsible for the generation of (HO˙), present higher stability after Cu-doping.
Fe3+ + HOO˙ → Fe2+ + O2 + H+ | (7) |
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