Narathon Khemasiriab,
Chanunthorn Chananonnawathornc,
Annop Klamchuen*d,
Sukittaya Jessadalukae,
Apirak Pankiewc,
Sirajit Vuttivongc,
Pitak Eiamchaic,
Mati Horprathumc,
Suppanit Pornthreeraphatc,
Panita Kasamechonchungd,
Kittipong Tantisantisomd,
Thitikorn Boonkoomd,
Prayoon Songsiririthigulf,
Hideki Nakajimag and
Jiti Nukeawabe
aCollege of Nanotechnology, King Mongkut's Institute of Technology Ladkrabang, Chalongkrung Rd., Ladkrabang, Bangkok 10520, Thailand
bThailand Center of Excellence in Physics, Commission on Higher Education, Bangkok 10400, Thailand
cNational Electronics and Computer Technology Center (NECTEC), NSTDA, Pathum Thani, Thailand
dNational Nanotechnology Center (NANOTEC), NSTDA, Thailand Science Park, Pathum Thani, Thailand. E-mail: annop@nanotec.or.th
eNanotec-KMITL Center of Excellence Nanoelectronic Devices, Ladkrabang, Bangkok 10520, Thailand
fNANOTEC-SUT Center of Excellence on Advanced Functional Nanomaterials and School of Physics, Suranaree University of Technology, Nakhon Ratchasima 30000, Thailand
gSynchrotron Light Research Institute, Maung, Nakhon Ratchasima 30000, Thailand
First published on 22nd September 2016
Herein, we demonstrate a powerful technique, known as reactive gas-timing (RGT) rf magnetron sputtering, to fabricate high quality Zn3N2 thin films at room temperature without applying any additional energy sources. A single phase of Zn3N2 film formation can only be obtained when a reactive pulse-gas of N2 is utilized. We find that selecting a small atomic mass of sputtered reactive gas coupled with the pulse-gas technique is very crucial to adjust the number of sputtered atoms obtained from the target and enrich the forming energy of the sputtered Zn3N2 films during the deposition process. Our results highlight that the RGT technique is a promising method to fabricate high quality sputtered compound thin films that can be applied in flexible devices. A simplified model of the materials system at the surface region of the de-nitride Zn3N2 during ion bombardment is also presented.
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| Fig. 1 A schematic of reactive N2 gas-timing rf magnetron sputtering and conditions for Zn3N2 thin film growth. | ||
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5 was utilized. In contrast, the other techniques demonstrate the mixed phase between Zn3N2 and small 100 and 110 peaks of metallic Zn. It should be noted that the Zn3N2 and metallic Zn diffraction peaks are correlated to the Joint Committee in Powder Diffraction Standard (JCPDS) files (01-088-0618 Zn3N2 and 00-004-0831 Zn). To understand the roles of the N2-RGT technique, which enabled us to obtain a single phase of Zn3N2 thin film, herein we have investigated the dependence of the turn-on N2 sequence on the structure, deposition rate and surface grain boundary of the Zn3N2 thin films as shown in Fig. 2(b)–(d). Fig. 2(b) shows the XRD patterns of the sputtered Zn3N2 thin films fabricated via the N2-RGT technique as a function of the turn-on N2 sequence. The turn-off sequence was set at 5 s. It should be noted that the turn-off sequence could not be longer than 5 s due to the limitation of the equipment. It can be seen that a single phase of Zn3N2 can be obtained when the turn-on sequence was below 60 s. Above a turn-on timing of 60 s, the Zn3N2–Zn mixed film emerges, indicating that there is an upper limit for the turn-on sequence to obtain a single phase of Zn3N2. Fig. 2(c) demonstrates the dependence of the turn-on N2 timing sequence on the FWHM of (400). The FWHM of (400) slightly decreases from 0.59 to 0.56 when the turn-on N2 sequence increases from 5 to 60 s. On the other hand, the FWHM of (400) rapidly increases to 2.3 when the turn-on N2 sequence was 90 s, indicating that the crystallinity of the Zn3N2 thin films decreased due to the mixed zinc in the film texture.4 In addition, we also found that the (400) peak was shifted to a higher angle when the turn-on N2 sequence was decreased as shown in the inset of Fig. 2(c). This red shift of the (400) peak should be from the emergence of the compressive stress during the deposition process.20,21 Fig. 2(d) shows the deposition rate and surface grain boundary of the Zn3N2 thin films as a function of the turn-on N2 timing sequence. Note that the surface grain boundary of the Zn3N2 films have been collected using AFM measurements. The results exhibit that the growth rate of the thin film decreases when the turn-on timing of N2 increases. On the other hand, the surface grain boundary of Zn3N2 increases upon increasing the N2 timing and then decreases above the turn-on N2 timing of 60 s. The variation of the morphology of the Zn3N2 thin films as a function of turn-on timing N2 were also confirmed by FE-SEM as shown in the inset of Fig. 2(d). In regard the reactive sputtering process, when the sputtered ion bombarded on the target materials, the energy and momentum transferred to the atoms on the target surface (energy per atom) can hit some of these atoms off the target surface and/or can change surface condition of the target, caused by plasma bombardment and reactions.30 For the former event, the sputtered atom ejected from the surface of the target will react with the reactive gas during moving to the substrate surface and then, the formation of the compound will be gained via the kinetic energy of the sputtered atom impinged on the surface of thin films.31 On the other hand, the deposition rate of the sputtered compound thin film may be obstructed by the latter event, especially when the reactive gas acts as the sputtered gas.31 Therefore, the degree of crystallization (e.g. surface grain boundary) and the deposition rate related to the sputtering yield of the Zn3N2 thin films should be reliant on the ability to enhance the energy per atom for sputtering and/or to suppress the formation of compound on the surface of the target, respectively.20,21 When compared with the RGT technique, the turn-off timing of N2 can be attributed to the reduction of the working pressure.32 Such a rapid decrease in the working pressures with constant rf power will drastically enrich the energy and momentum of particles bombarded on the target surface, resulting in the high energetic sputtered atoms/cluster ejected from the target being gained.32 Thus, the decrease in the surface grain boundary of the Zn2N3 thin films with the shorter turn-on timing of N2 may be caused by the atomic peening effect, which is directly related to the sputtered energy.33,34 On the other hand, the turn-on timing of N2 can be considered as the conventional reactive sputtering process. Since the deposition rate of the thin film compound grown via reactive sputtering decreases with the long-time deposition because of the formation of the compound on the target surface;35 a shorter turn-on timing of N2 coupled with the high-energy sequence due to the turn-off timing may allow us to eliminate the formation of the compound on the surface of the target, which can actually be seen in a special technique as called high-power impulse (HIPIMS) magnetron sputtering.36 Generally, it has been known that the fabrication of Zn3N2 thin films grown via conventional reactive sputtering can be performed using reactive Ar + N2 mixing gases.6,8,12,13,15,37 The Ar gas mainly acts as the sputtered ion, which bombards the target surface whereas the N2 gas is the reactive gas, which reacts with the sputtered atoms from the target to form the compound thin films. However, heating the substrate during reactive sputtered thin film growth was required to enhance the activation energy and/or for controlling the amount of Zn from the target to obtain a single phase of Zn3N2 thin films.38 Such requirement for a heating process can be confirmed by the results of the mixed phase between Zn3N2 and Zn as shown in Fig. 2(a) when the RGT technique and substrate heating were not provided. Although the ability to control the amount of sputtered atoms from the target can be accomplished using N2 as the only sputtered ion gas, which has a lower atomic mass than that of Ar (Ar = 39.948 amu, N2 = 14.00 amu), a single phase of Zn3N2 cannot be achieved due to insufficient forming energy.38 In addition, our results also demonstrate that utilizing the RGT technique with Ar–N2 cannot be used to fabricate a single phase of Zn3N2 films, confirming that the excess of the number of sputtered Zn atoms from the target are produced due to the bombardment of large atomic mass Ar ions. Thus, our results highlight that the RGT technique not only enabled us to enhance the forming energy of Zn3N2 thin film formation without applying any external source (e.g. heater and/or rf bias) but also to adjust the suitable number of sputtered atoms from the target using small atomic mass N2 gas. Fig. 3(a)–(d) exhibits the XPS analysis of the Zn3N2 thin films prepared via using a turn-on N2 sequence of 30 s. It should be noted that 200 nm of TaxOy thin film was utilized to protect the air moisture absorbed on the surface of Zn3N2 thin films before characterization as shown in the inset of Fig. 3(a). Fig. 3(a) shows the elemental composition as a function of ion etching time. It should be noted that the Ar ion etching was 1 min per cycle. The TaxOy/Zn3N2 and Zn3N2/Si interfaces were, respectively, be reached at the etching time of 9 min and 18.5 min, indicating that the etching rate for the TaxOy layer was ∼22 nm min−1 whereas the etching rate for the Zn3N2 layer was ∼35 nm min−1. The increase in O composition at the Zn3N2/Si interface may be the native SiOx layer on the Si substrate. Fig. 3(b)–(d) are the electron spectra after 15 min etching time. Fig. 3(b) shows the well-defined Zn 2p doublet photoelectrons. The peaks located at a binding energy (BE) of 1021.6 eV and 1045.02 correspond to the Zn 2p3/2 and Zn 2p1/2 peaks, respectively.37,38 A weak shoulder appearing between the Zn 2p3/2 peak and Zn 2p1/2 peak should be plasmon related.37 Since it has been known that the Auger Zn L3M4,5M4,5 region of the spectra is more sensitive to differences in the chemical environment rather than that of Zn 2p photoelectron peaks,15,39 we have investigated the Auger Zn L3M4,5M4,5 region of the spectra as shown in Fig. 3(c). It is clearly suggested that the Zn L3M4,5M4,5 Auger electrons come from two different Zn species; i.e. from the metallic Zn and Zn that bonded to N. The doublet metallic Zn peaks are located at a BE of 494 eV and 490.6 eV. The Zn bonded to N appears as a peak at the shoulder located at a BE of 496.6 eV. Fig. 3(d) is the XPS spectra of the N 1s photoelectrons, showing the two peaks that originate from the two different N species. The lower BE peak at 396.4 eV was attributed to the N–Zn bonds reported at 395.8 eV,15,37–39 whereas the higher BE peak at 404.8 eV relates to molecular nitrogen or another possible bonding configuration.15,37–39 It should also be noted that a very small amount of O was found. Here we have identified the quantitative evaluation of Zn3N2 thin film using the XPS results. Since XPS is a surface sensitive technique, which is limited by the very short electron inelastic mean free path (IMFP) in solids, quantitative analysis of the XPS results can be delivered only for the elemental composition near the surface region. Thus, the Zn/N ratio in the bulk of the thin film could not be deduced from the XPS results. After ion etching for 15 min, the main compositions were found to be 75.7 at% Zn and 17.7 at% N (nitrogen atoms that are bonded to Zn). In addition, there was ∼3.4 at% molecular nitrogen (N2), ∼1.6 at% O, 1.2 at% Ta and 0.4 at% Si. The amount of O is in the order of the systematic error. O, as well as Ta and Si, may not originally exist in the Zn3N2 film, but was introduced during the ion etching and measurement process. The XPS results show a non-stoichiometric value of Zn
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N (4
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1) ratio suggests that de-nitridation and oxidation occurs at the surface vicinity of the Zn3N2 film due to Ar-ion sputtering, which is in agreement with Jiang et al.37 It is interesting to elucidate the material structure at the surface vicinity of Zn3N2 since such information may provide the information for further investigations on the thermal instability of Zn3N2. Based on the obtained results, a simplified material system at the surface vicinity of the measured Zn3N2 films may be depicted as in shown in Fig. 4(a). A zinc-rich layer was formed on the surface vicinity of the Zn3N2 thin film by the de-nitridation induced by the ion sputtering process. Most of the by-product nitrogen escapes from the film surface and some forms molecules that are trapped in the zinc-rich layer. ZnO could then be formed on the surface of the zinc-rich layer as there has been a report that oxidation occurs on a clean zinc surface, even in an ultra high vacuum environment and at room temperature.40 The amount of ZnO and the thickness of the zinc-rich layer, d, can be calculated using the measured compositions and IMFP.
The IMFP, λ, is given by λ (Å) = 1430/E2 + 0.5E1/2, where the kinetic energy of the electron E (eV) is relative to the Fermi level.41 The IMFP for Zn 2p3/2, λZn, and for N 1s, λN, are 10.7 Å and 16.4 Å, respectively. From the XPS measurements, oxygen was found to be about 1.6 at%, corresponding to a ZnO layer with about 0.2 monolayers coverage. The atomic ratio between all the Zn atoms and N bonded to Zn may be approximated to be
Fig. 4(b) and (c) demonstrate the electrical properties of the Zn3N2 thin films. It should be noted that all the films are n-type semiconductors. The resistivity of the thin films as a function of the turn-on N2 timing increases when a longer turn-on time is operated as shown in Fig. 4(b). The lowest resistivity was 0.461 Ω cm at a turn-on timing of 5 s. On the other hand, the carrier concentration increases from 4.03 × 1016 to 2.60 × 1017 cm−3 whereas the mobility increases from 30.29 to 54.13 cm2 V−1 s−1 when a shorter turn-on N2 sequence was utilized as shown in Fig. 4(c). In addition, the resistivity, carrier concentration and mobility of the Zn–Zn3N2 mixed phase prepared by continued N2 reactive sputtering were 0.061 Ω cm, 1.03 × 1020 cm−3 and 1.06 cm2 V−1 s−1, respectively. Although the resistivity value of the Zn3N2 thin films in our study were higher than that of the previous reports, which mostly exhibited resistivity values in the range of 10−2 Ω cm,13,15,37,38 the numerical values of the carrier concentration and mobility in our study are in agreement with the published data (i.e. carrier concentration ≈ 1015 to 1020 cm−3 and mobility ≈ 30–100 cm2 V−1 s−1).13,15,37,38 In polycrystalline semiconductors, the mobility is affected by impurity scattering and grain boundary scattering.13,15,37 Since the mobility of Zn3N2 (in Fig. 4(c)) tends to increase with an increasing carrier concentration, the grain boundary scattering effect should be responsible for mobility of the thin films. Recently, Jiang et al. suggested that the increase in carrier concentration and mobility of the Zn3N2 films may be due to the increased nitrogen incorporation together with the improvement of crystallinity in the films,37 indicating that grain boundary scattering may responsible for the increase in mobility. By considering the role of the RGT technique, the sputtered kinetic energy rapidly increases during the turn-off gas sequence. The frequency of such kinetic energy enhancement as to the turn-off of N2 sequence should repeatedly elevate the forming energy of the Zn3N2 compound,20–24 leading to an improvement in the forming energy of N and Zn sputtered atoms reaction. In addition, our previous work showed that the atomic peening effect caused by the GT technique could improve the texture orientation of a thin film, which enhanced the conductivity of the thin film.16,18 Fig. 4(d) shows the optical band gap (Eg) of the Zn3N2 thin films as a function of the turn-on N2 timing sequence. It should be noted that the direct band gap of the Zn3N2 films was identified by the band structure equation as shown in the inset of Fig. 4(d). The fundamental equations used for the analysis can be found elsewhere.2–5 It can be seen that the optical band gap slightly increases from 1.24 eV to 1.35 eV when the turn-on N2 timing increased from 5 s to 60 s. It is known that the Eg value of Zn3N2 varies from 1.23 eV to 3.2 eV (ref. 2–5, 8, 10, 12, 15, 38 and 39) depending on the fabrication method and/or the deformation of films after as-deposition.2–5,8,10,12,15,38,39 This indicates that our Eg values are in broad agreement with the previous studies.2–5,8,10,12,15,38,39 Thus, our results highlight that the RGT technique is a promising method to fabricate high quality sputtered compound thin films at RT without applying any additional energy sources.
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