Seongho Jeona,
Hyun-Seog Rohb,
Dong Ju Moonc and
Jong Wook Bae*a
aSchool of Chemical Engineering, Sungkyunkwan University (SKKU), Suwon, Gyeonggi-do 440-746, Republic of Korea. E-mail: finejw@skku.edu; Fax: +82-31-290-7272; Tel: +82-31-290-7347
bDepartment of Environmental Engineering, Yonsei University, 1 Yonseidae-gil, Wonju, Gangwon-do 220-710, Republic of Korea
cClean Energy Research Center, Korea Institute of Science and Technology (KIST), 136-791 Seoul, Republic of Korea
First published on 30th June 2016
Aqueous-phase reforming (APR) and aqueous-phase hydrodeoxygenation (APH) reactions of ethylene glycol (EG) were investigated using platinum supported solid-acid SiO2–Al2O3 catalysts with different Si/Al molar ratios. The molar ratio of Si/Al on the SiO2–Al2O3 mixed metal oxides largely altered the surface area due to changes to the acidity, as well as changing the reduction behavior of the supported platinum nanoparticles. The Pt/SiO2–Al2O3 catalysts with a Si/Al molar ratio of 0.1 showed a higher activity for APR as well as APH. Among the various properties of Pt/SiO2–Al2O3, the amount of acid sites on the SiO2–Al2O3 supports changed the EG conversion and production distribution with different coke depositions. The acidic property was a more dominant factor for the catalytic activity than the affects of the platinum crystallite size on the reduction behavior. The easy and simultaneous cleavages of C–C as well as the C–O bonds in EG on the Bronsted acid sites of Pt/SiO2–Al2O3 catalysts were responsible for a higher EG conversion and hydrocarbon formation. A larger number of weak acid sites was also related to the formation of larger hydrocarbons and a lower coke deposition. Compared with Pt/Al2O3, improved catalytic acidity with a low coke deposition was observed for Pt/SiO2–Al2O3 at a Si/Al molar ratio of 0.1. This can mainly be attributed to the easy control of weak and strong acid sites with a high dispersion of platinum crystallites by simply changing the Si/Al molar ratio of the SiO2–Al2O3 mixed metal oxides.
C2H6O2 + 2H2O → 2CO2 + 5H2 (APR) | (1) |
CO + H2O → CO2 + H2 (WGS) | (2) |
C2H6O2 → C2H6−xO2 + (x/2)H2 (dehydrogenation) | (3) |
CO + 3H2 → CH4 + H2O (methanation) | (4) |
The reaction pathways of the APR reaction for hydrogen generation using a EG feedstock are generally known to proceed first by the dehydrogenation reaction step of EG followed by simultaneous C–C cleavage and WGS reaction. The methanation reaction is one of the main side reactions, which can also be strongly related to the extent of coke formation.8,9 Moreover, the byproducts such as ethylene, CO and other oxygenates can also cause severe coke formation on the catalyst surface.10–13 Hydrogen and alkanes can be produced by separate C–C and C–O bond cleavages during the APR reaction.14–17 The oxygenates, such as alcohols and acetaldehydes, can also be formed by simultaneous dehydration on Ru-based APR catalysts; however, these oxygenated intermediates can easily be transformed to hydrogen and CO2 by a facile WGS reaction as well.18 The selective C–C or C–O bond cleavages have been known to generate various products during the APR reaction, where C–C bond cleavage (eqn (5)) can selectively produce hydrogen and CO2 with a combination of the WGS reaction and C–O bond cleavage (eqn (6)), which can selectively produce hydrocarbons as well. The simultaneous C–O and C–C cleavages (eqn (7)) can also happen easily since these cleavages are very competitive reactions during the APR reaction. The preferential activities of separate C–C or C–O bond cleavages are strongly dependent on the types of active metals, which seems to be an important catalyst design factor due to the high O/C ratio of the biomass-derived intermediates.19
C2H6O2 → 2CO + 3H2 (C–C cleavage) | (5) |
C2H6O2 → C2H4 + C2H6 + 2H2O (C–O cleavage) | (6) |
C2H6O2 → CH4 + CO + CH2O + CH3OH (C–C with simultaneous C–O cleavage) | (7) |
In addition, the aqueous-phase hydrodeoxygenation (APH) reaction is a known efficient production method of alkanes and petrochemicals using biomass-derived chemicals with a similar catalytic system to APR catalysts.20–22 However, the APH reaction requires a much higher activity for C–C cleavage to remove oxygen atoms by dehydration and add hydrogen atoms through hydrogenation and hydrogenolysis. In general, supported metal catalysts containing active palladium species are known to be active for CO and C
C bond cleavage in furfural by hydrogenation,23 and ruthenium-based catalysts have been reported as the most active catalysts for the APH reaction based activation of non-furanic carbonyl groups, which also requires different active sites compared to the APR reaction. Therefore, APH catalysts generally require different active sites for C–C cleavage through a retro-aldol condensation with decarbonylation on the metallic sites and C–O cleavage by selective dehydration on the acidic sites.24 Based on the previous studies,15,22,25–30 the C–C and C–O bond cleavages are competitive reactions at the very beginning of the retro-aldol condensation, and the dehydration step on the metallic sites of the novel metals, as well as on the acid sites of solid-acid surfaces.15,22,25,26 In addition, the formed alcohols, such as methanol, during C–C and C–O bond cleavage can be converted to CO2 and hydrogen by dehydrogenation followed by the WGS reaction, which seems to be a competitive reaction on metallic platinum sites, such as Pt(111) surfaces.27–30 Among the competitive and complicated reactions during the APR and APH reactions, the hydrogenation and dehydration steps are known to be essential steps for an easy transformation of the biomass-derived intermediates. Those reactions selectively occur on heterogeneous or homogeneous catalytic systems when using bimetal or metal complexes with a combination of solid-acid zeolites and metal oxides.31–34 In addition, hydrogenolysis and dehydration with a subsequent dehydrogenation reaction have also been investigated using some solid-acid catalysts to efficiently remove oxygen atoms in biomass-derived reactants.35–40
In the present investigation, simple and prototype Pt/SiO2–Al2O3 catalysts with different acidic properties due to different Si/Al ratios were investigated for APR and APH reactions to verify how the amount and type of acidic sites affects the different catalytic activities and product distributions. Even though some Pt-supported solid acid catalysts have been extensively reported, the comparative studies of the APR and APH reactions using the same Pt/SiO2–Al2O3 catalysts have been scarcely reported until now as far as we know, especially when comparing the different hydrocarbon distributions according to the surface acidic properties.
The APR reaction was carried out in a fixed-bed tubular reactor with an outer diameter of 9.5 mm at the reaction conditions of T = 250 °C, P = 4.5 MPa and weight hourly space velocity (WHSV) = 2.0 h−1 for around 20 h using 0.3 g catalyst. Prior to the activity test, the catalyst was reduced at 350 °C for 2 h under a flow of 5 vol% H2 balanced with N2. The reaction temperature was adjusted using a PID controller with a K-type thermocouple and the pressure was controlled using a back pressure regulator. The reactant, ethylene glycol (EG), at 10 wt% in an aqueous solution (molar ratio of EG/H2O = 0.383) was fed into the reactor at a flow rate of 0.1 mL min−1 using a HPLC pump (SP930D, YoungLin) with an N2 flow with a flow rate of 30 mL min−1, which was used as a carrier and an internal standard gas. The APH reaction was also carried out at similar reduction and reaction conditions with 0.5 g catalyst using a mixed gas of 80 vol% H2 balanced with N2. The catalytic activity was measured at the reaction conditions of T = 260 °C, P = 5.0 MPa and WHSV = 0.6 h−1 for around 20 h. The effluent gases from the reactor were analyzed in situ using a gas chromatograph (6500 GC, YoungLin) equipped with a thermal conductivity detector (TCD) connected to a Carboxen 1000 column as well as a flame ionization detector (FID) connected with a HP-PLOT/Q capillary column. The conversion of EG and product distributions were calculated using the following equations based on an internal standard gas of N2, and the production rate of H2 was also calculated using the produced moles of H2 with a unit of mL (gcat h)−1.
- EG conversion to gaseous products (mol%) = (moles of C atoms in a gas-phase/moles of C atoms in the EG feed) × 100.
- Selectivity of gaseous products (mol%) = (moles of selected product in a gas-phase/total moles of carbons formed in a gas-phase) × 100.
The specific surface area, pore volume and average pore diameter were measured by N2 adsorption–desorption analyses using a Micromeritics TriStar II instrument working at liquid nitrogen temperature of −196 °C. The specific surface area of the fresh Pt/SA catalysts was calculated by the Brunauer–Emmett–Teller (BET) method, and the average pore diameter and its pore size distribution were measured by the Barrett–Joyner–Halenda (BJH) method from the desorption isotherm. Prior to analysis, the sample was pretreated by degassing at 90 and 350 °C for 4 h consecutively. In addition, H2 chemisorption analysis of the Pt/SA catalysts was also carried out using a Micromeritics ASAP 2020 instrument. The metal surface area and dispersion of the supported platinum nanoparticles were obtained using the amount of hydrogen adsorbed on the reduced Pt/SA catalyst at 35 °C. Prior to analysis, the sample was pretreated under vacuum conditions of 10 mmHg at 300 °C for 2 h to remove any impurities on the Pt/SA surfaces. The sample was subsequently reduced at 350 °C for 2 h, which are the same conditions as the reduction step before the APR reaction. The dispersion, metal surface area and crystallite size of the supported platinum nanoparticles were calculated with an assumption of a stoichiometry number (H/Pt) of 1.0.
The temperature-programmed reduction with H2 (TPR) and the temperature-programmed desorption of ammonia (NH3-TPD) were separately measured using a Belcat-M (Bel Japan) instrument equipped with TCD. Prior to TPR analysis, 30 mg of the fresh Pt/SA catalyst was pretreated at 250 °C under a flow of argon to remove any impurities or water adsorbed on the surfaces. TPR patterns were obtained with a ramping rate of 10 °C min−1 under a flow of 10 vol% H2 balanced with argon. The formed water from the TPR experiment was selectively removed using a molecular sieve trap, and the hydrogen consumption was measured by TCD. For the analysis of NH3-TPD, 30 mg of the fresh Pt/SA catalyst was loaded in a quart tube reactor and the sample was pretreated at 250 °C for 2 h under a flow of He. After that, ammonia gas was adsorbed at 50 °C for 30 minutes and the physisorbed ammonia was removed by flushing it under a He flow at the same temperature for 1 h. Finally, the amount of the desorbed ammonia was measured by TCD under He flow in the temperature range of 100–600 °C at a ramping rate of 10 °C min−1. The surface morphologies and the variation of crystallite sizes on the fresh and used Pt/SA(0) and fresh Pt/SA(0.1) after the APR reaction were characterized using transmission electron microscopy (TEM) with a TECNAI G2 instrument operated at an accelerating voltage of 200 kV.
Fourier transformed infrared (FT-IR) spectroscopy of the adsorbed pyridine (Py-IR) was used to characterize the types of acid sites, such as Bronsted and Lewis sites, on the fresh Pt/SA catalysts. Using an in situ IR cell equipped with a CaF2 window and a shelf-supported thin pellet of the Pt/SA catalyst which was previously mixed and pelletized with an excess KBr powder at a mass ratio of 100:
1, the Py-IR experiment was carried out. For a selective adsorption of pyridine probe molecules on the acid sites, the pyridine was previously flowed onto the pellet using an N2 gas carrier at room temperature for 30 min. After the physisorbed pyridine was selectively evacuated for 45 min under vacuum conditions, the chemically adsorbed pyridine absorption band spectra were obtained. The background peaks were subtracted before the adsorption of pyridine onto the fresh Pt/SA catalyst.
Notation | Aqueous phase reforming (APR) | Aqueous phase hydrodeoxygenation (APH) | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Conversion to gases (%)/production rate of H2 (mL (gcat h)−1) | Selectivity of products (mol%) | Selectivity of hydrocarbons (mol%) | Conversion to gases (%)/production rate of HCc (mL (gcat h)−1) | Selectivity of products (mol%) | Selectivity of hydrocarbons (mol%) | |||||||||
H2 | CO | CO2 | HCc | CH4 | C2 | CO | CO2 | HCc | CH4 | C2 | C3 | |||
a APR reaction was carried out in a fixed-bed tubular reactor at the reaction conditions of T = 250 °C, P = 4.5 MPa and weight hourly space velocity (WHSV) = 2.0 h−1 with 0.3 g catalyst using 10 wt% ethylene glycol (EG) in an aqueous solution. The conversion and selectivity are the averaged values at steady-state after the reaction of 15 h on stream.b APH reaction was carried out in a fixed-bed tubular reactor at the reaction conditions of T = 260 °C, P = 5.0 MPa and weight hourly space velocity (WHSV) = 0.6 h−1 with 0.5 g catalyst using 10 wt% ethylene glycol (EG) in an aqueous solution. The conversion and selectivity are the averaged values at steady-state after the reaction of 15 h on stream.c HC stands for the hydrocarbons formed during APR and APH reaction, which are mainly paraffinic hydrocarbons such as methane (CH4), ethane (C2) and propane (C3).d APR reaction was carried out in a fixed-bed tubular reactor at the reaction conditions of T = 250 °C, P = 4.5 MPa and weight hourly space velocity (WHSV) = 1.0 h−1 with 0.3 g catalyst using 10 wt% ethylene glycol (EG) in an aqueous solution.e APR reaction was carried out in a fixed-bed tubular reactor at the reaction conditions of T = 250 °C, P = 4.5 MPa and weight hourly space velocity (WHSV) = 0.5 h−1 with 0.3 g catalyst using 10 wt% ethylene glycol (EG) in an aqueous solution. | ||||||||||||||
Pt/SA(0) | 27.5/1076 | 73.1 | 0.4 | 25.3 | 1.2 | 20.5 | 79.5 | 42.7/1.4 | 1.1 | 96.2 | 2.7 | 46.0 | 50.9 | 3.1 |
Pt/SA(0.1) | 43.4/1691 | 72.9 | 0.8 | 25.4 | 0.9 | 36.2 | 63.8 | 47.9/2.0 | 2.6 | 93.8 | 3.6 | 52.7 | 47.3 | 0.0 |
Pt/SA(0.4) | 30.7/1178 | 72.7 | 1.8 | 23.9 | 1.6 | 57.7 | 42.3 | 46.8/4.0 | 2.0 | 90.9 | 7.1 | 53.1 | 45.9 | 1.0 |
Pt/SA(1.0) | 18.4/657 | 71.3 | 5.2 | 21.0 | 2.5 | 64.5 | 35.5 | 29.0/3.1 | 14.7 | 76.3 | 9.0 | 56.1 | 42.8 | 1.1 |
Pt/SA(0.1)d | 64.6/1251 | 72.8 | 0.3 | 25.5 | 1.4 | 47.9 | 52.1 | — | — | — | — | — | — | — |
Pt/SA(0.1)e | 78.6/730 | 72.0 | 1.5 | 24.5 | 2.0 | 78.1 | 21.9 | — | — | — | — | — | — | — |
To further verify the role of the acidity of the SA supports according to the Si/Al ratios to the hydrocarbon selectivity and EG conversion, the APH reaction was carried out on all Pt/SA catalysts and the results are summarized in Table 1. The variations of EG conversion to gaseous products were found to be similar with those of the APR reaction with the highest conversion of 47.9% on the Pt/SA(0.1) and the lowest on the Pt/SA(1.0) with 29.0% at steady-state. CO2 selectivity decreased with an increase in the Si/Al ratio from 96.2% on the Pt/SA(0) to 76.3% on the Pt/SA(1.0), possibly due to the lower WGS activity of the intermediates formed from C–C bond cleavage by the dehydration of EG. However, CO selectivity was increased from 1.1% on the Pt/SA(0) to 14.7% on the Pt/SA(1.0) with the increasing Si/Al ratio of the Pt/SA catalysts. This observation suggests that the catalytic activities of the APR and WGS reaction are strongly influenced by the amount of active metal surface area as well as the acid sites during the aqueous-phase reaction. At a higher partial H2 pressure during APH reaction, hydrogenation activity can be increased by enhancing the C–C bond cleavage of EG due to the additional H2 formed by the WGS reaction. Therefore, the increased hydrocarbon selectivity from 2.7 to 9.0% and its production rate from 1.4 to 3.1 mL (gcat h)−1 with an increase in the Si/Al molar ratio during the APH reaction can support an enhanced hydrogenation activity, which was significantly increased with an increase in the Si/Al ratio on Pt/SA catalysts. As shown in Fig. 2, the catalytic activity for the APH reaction with time on stream seems to be more stable than the APR reaction without showing a significant deactivation after 10 h on stream. Interestingly, the variations of C1–C3 paraffinic hydrocarbon selectivity for the APH reaction were found to be similar with those of the APR reaction with the same trends, showing a higher selectivity of hydrocarbons on the Pt/SA catalysts with larger Bronsted acid sites. The increase of C1 selectivity from 46.0 to 56.1% and the decrease of C2 selectivity from 50.9 to 42.8% were observed with an increasing Si/Al ratio on the Pt/SA catalysts, which suggests that the different acidity of the SiO2–Al2O3 surfaces and the metallic surface area of platinum crystallites can largely alter the C–C and C–O bond cleavages. The production rates of the hydrocarbons on the Pt/SA catalysts are displayed in ESI Fig. S3.† At a high Si/Al ratio above 0.4, the significant stability of the hydrocarbon formation rate with time on stream seems to be attributed to a lower coke deposition in addition to a large number of Bronsted acid sites. From the observed catalytic activities for APR as well as the APH reaction on the Pt/SA catalysts with different Pt loadings and space velocities, an optimal Pt/SA(0.1) was found which achieves a higher conversion of EG and hydrogen production rate. The product distribution was significantly affected by the surface properties such as the density and type of acid sites in addition to the surface area of the active platinum metal nanoparticles, which can also change the hydrocarbon distributions through C–C and C–O bond cleavages of intermediates formed from EG.
Notation | XRF (Si/Al molar ratio) | N2 sorptiona | H2 chemisorptionb | TPRc (μmolH2 gcat−1) | NH3-TPDd (mmolNH3 gcat−1) | Py-IRe | Coke (%) from TGA | |||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Sg (m2 g−1) | Pv (cm3 g−1) | Ps (nm) | Sg(sup) (m2 g−1) | D (%) | Sg (m2 g−1) | Dp (nm) | TL | TM | TH | Tw | TS | Ttot | B/L | |||
a Sg, Pv, and Ps measured by N2 adsorption–desorption analysis represent the surface area (m2 g−1), pore volume (cm3 g−1) and average pore diameter (nm) of the Pt/SA catalysts, respectively. The Sg(sup) represents the surface area (m2 g−1) of the SA support itself.b D, Sg and Dp measured by H2 chemisorption represent the dispersion (%), surface area (m2 g−1) and average crystallite size (nm) of metallic platinum on the Pt/SA catalysts, respectively.c The amount of consumed hydrogen from TPR was denoted as TL, TM and TH for the consumed amount of hydrogen in the temperature range of <200, 200–500, and >500 °C, respectively with a unit of μmolH2 gcat−1.d The amount of acid sites measured by NH3-TPD with a unit of mmolNH3 gcat−1 was denoted as Tw, TS and Ttot for weak, strong acid sites with total amount of acid sites in the temperature range of <300 and 300–500 °C, respectively.e The characteristic absorption peaks of pyridine molecules were assigned to Bronsted acidic site (B) at a wave number of 1550 cm−1 and Lewis acidic site (L) at that of 1450 cm−1, and the ratio of B/L on the Pt/SA catalysts was calculated using those relative integrated areas. | ||||||||||||||||
Pt/SA(0) | 0 | 302 | 0.24 | 3.1 | 370 | 45.7 | 5.64 | 2.54 | 157 | 104 | 72 | 0.45 | 5.94 | 6.39 | 0 | 10.0 |
Pt/SA(0.1) | 0.12 | 321 | 0.46 | 4.6 | 415 | 61.9 | 7.65 | 1.86 | 52 | 87 | — | 0.58 | 5.18 | 5.76 | 0.61 | 3.9 |
Pt/SA(0.4) | 0.46 | 338 | 0.53 | 5.2 | 462 | 63.9 | 7.89 | 1.81 | 38 | 181 | — | 0.77 | 4.22 | 4.99 | 0.95 | 5.0 |
Pt/SA(1.0) | 0.89 | 384 | 0.55 | 4.6 | 496 | 63.5 | 7.85 | 1.82 | 23 | 188 | — | 0.75 | 3.80 | 4.55 | 1.22 | 5.9 |
Therefore, the dispersion, surface area and crystallite size of the supported metallic platinum on the fresh Pt/SA catalysts were further measured by H2 chemisorption, and the results summarized in Table 2. The dispersions of metallic platinum crystallites were found to be in the range of 45.7–63.9%. Pt/SA(0) showed the lowest value of 45.7% and other Pt/SA catalysts had values of above 60%. In addition, a larger crystallite size of 2.54 nm and a smaller surface area of metallic platinum of 5.64 m2 gPt−1 were also observed on the Pt/SA(0), however the values were found to be similar on the other Pt/SA catalysts in the ranges of 1.81–1.86 nm and 7.65–7.89 m2 gPt−1, respectively. Generally, a larger crystallite size and smaller surface area of metallic platinum crystallites are known to be responsible for a lower hydrogenolysis and WGS activity.18,41 The variations of platinum crystallite sizes can significantly alter the activity as well as the deactivation rate, and some active metal particles are preferentially sintered during the reaction, which results in a change in the catalytic stability.42–48 Therefore, the observed high selectivity of CH4 on the Pt/SA(0.4) and Pt/SA(1.0) compared with the Pt/SA(0) can be attributed to a higher surface area of metallic platinum crystallites, possibly due to methanation activity after C–C and C–O bond cleavage of the intermediates.5–9,14–17 However, since there was no direct correlation of EG conversion with the surface area of metallic platinum crystallites, we believe that the observed difference in catalytic activity and product distribution seems to originate preferentially from the other surface properties of the Pt/SA catalysts, such as the density and type of the acid site, aggregation of active metals, coke deposition etc.
The crystalline structures and phases of the Pt/SA catalysts measured by XRD analyses are displayed in Fig. 3 and in ESI Fig. S5†, which show the used and fresh Pt/SA catalysts, respectively. Some crystalline phases of platinum crystallites and boehmite-phase alumina (γ-AlOOH) were clearly observed on the fresh Pt/SA(0), however, only platinum crystallite phases were observed on the fresh Pt/SA(0) and Pt/SA(0.1) due to the presence of the amorphous phases of the SiO2–Al2O3 mixed metal oxides with highly dispersed platinum crystallites.42,49 A larger characteristic peak intensity of platinum crystallites was observed on the fresh Pt/SA(0) and Pt/SA(0.1) compared with other Pt/SA catalysts, which strongly suggests larger platinum crystallite formation compared with other Pt/SA catalysts, and these results were also supported by H2-chemisorption and TEM analysis. Interestingly, the fresh Pt/SA(0) showed characteristic γ-AlOOH and Pt(111) phases at the diffraction peak positions of 2θ = 40.0, 47.5 and 68.0, which revealed a phase transformation of γ-alumina to the boehmite phase, which interacted strongly with the supported platinum nanoparticles.42 As shown in Fig. 3, the aggregation of platinum crystallites after the APR reaction measured by XRD analysis was significant on the used Pt/SA catalysts with an average platinum crystallite size of 5.8, 2.2, 2.5, and 2.8 nm on the Pt/SA(0), Pt/SA(0.1), Pt/SA(0.4) and Pt/SA(1.0), respectively. In addition, the extent of transformation to the γ-AlOOH phases was much more significant on the Pt/SA(0) after the APR reaction, and a significant coke deposition was only observed on the Pt/SA(0), showing the characteristic peak of the coke precursor at around 2θ = 23°. The larger aggregation phenomena of platinum crystallites on the Pt/SA(0) seems to be mainly attributed to a smaller amount of surface acidic sites and the easy transformation to the boehmite phase through the weak interaction of platinum crystallites compared with other Pt/SA catalysts. In addition, the observed increased coke deposition on the Pt/SA(0) may also be due to the presence of the strong acid sites on the Al2O3 or boehmite phases, which can greatly alter the EG conversion and product distribution during the APR and APH reactions.25–30 The extent of coke deposition on the used Pt/SA catalysts after an APR reaction of 20 h was further characterized by thermogravimetric analysis (TGA). In general, a weight loss (%) measured in a temperature range of 300–600 °C can be attributed to the oxidation of deposited graphitic carbons.49 As shown in Table 2 and ESI Fig. S6,† a significant coke deposition of 10.0 wt% was observed on the Pt/SA(0). Relatively smaller amounts of coke deposition in the range of 3.9–5.5 wt% were observed on the other Pt/SA catalysts with the lowest value of 3.9 wt% on the Pt/SA(0.1), which was the most active catalyst for APR and APH reaction. The inactive coke precursors can generally be formed over strong acidic sites from unstable intermediates during the APR reaction.12 However, a facile hydrogen spillover characteristic on the surfaces can suppress coke formation by hydrogenolysis.50 The ratio of Bronsted/Lewis acid sites can also significantly alter the adsorption characteristics of the formed oxygenates, which can also promote coke depositions and deactivate them, especially for strong Bronsted acidic sites.10,51
The reduction of platinum crystallites on the Pt/SA catalysts was further verified by TPR experiments. The reduction behaviors of those catalysts are displayed in Fig. 4, and the consumed amount of hydrogen is summarized in Table 2. The broad reduction peaks on the Pt/SA catalysts were observed at a maximum temperature at around 350 °C with a shoulder peak at around 430 °C, which suggests a relatively homogeneous distribution of platinum nanoparticles, except for the Pt/SA(0). However, multiple reduction peaks were observed on the Pt/SA(0) which suggests the distribution of various platinum crystallite sizes on the Al2O3 support. A lower reduction temperature peak at around 180 °C on Pt/SA(0) seems to be responsible for the decomposition of the platinum metal precursor with an easy reduction character (assigned to TL). In addition, a medium reduction temperature peak at around 350 °C (assigned to TM) on the Pt/SA catalysts can be assigned to the reduction of well-dispersed platinum nanoparticles on the SA surfaces. The reduction behaviors of supported platinum crystallites are strongly affected by the surface properties of silica-alumina mixed oxides through changing the platinum-support interactions.42,52 Therefore, a higher temperature reduction peak (assigned to TH) shows the strongly interacting platinum nanoparticles solely on the Al2O3 support.41,53 Interestingly, the hydrogen consumption assigned to TM peak increased with an increase in the Si/Al ratio from 87 to 188 μmol gcat−1 without a significant variation in the TL peak except for Pt/SA(0). It seems to be attributed to the enhanced acidic sites of the bare SA supports by forming strongly interacting and well-dispersed platinum nanoparticles on strong acidic SiO2–Al2O3 supports.42,52 These characteristic reduction behaviors of the supported platinum nanoparticles also significantly alter the WGS activity and C–C and C–O bond cleavages20–23,27–30 by the hydrogenation and hydrogenolysis reaction of intermediates formed by EG conversion, especially when the hydrocarbon selectivity is altered.
To further verify the effects of acid sites on the platinum metal dispersion and reduction behavior on the solid acid SA supports, NH3-TPD analysis was carried out on fresh Pt/SA catalysts and the desorption patterns are displayed in Fig. 5 and the amount of desorbed NH3 is summarized in Table 2. The desorption spectra of NH3 showed two characteristic peaks at a maximum desorption temperature of around 200 °C (assigned to Tw for the desorbed amount of NH3 below 300 °C) and 450 °C (assigned to TS for the desorbed amount of NH3 between 300 and 500 °C), which can be also assigned to weak and strong acidic sites, respectively.54–56 With an increase of the Si/Al molar ratio on the Pt/SA catalysts, the desorbed amount of NH3 from weak acidic sites (Tw) increased and decreased steadily for strong acidic sites (TS) and total acidic sites (Ttot). In general, the Si–OH and Al3+ ions on the mixed metal oxides are known to be responsible for Brønsted (B) and Lewis acidic sites (L), respectively.35–40,54–56 As summarized in Table 2, the number of weak acid sites increased and finally approach a constant value from 0.45 mmol gcat−1 on the Pt/SA(0) to 0.75 mmol gcat−1 on the Pt/SA(1.0). However, the amount of strong acid sites decreased from 5.94 mmol gcat−1 on the Pt/SA(0) to 3.80 mmol gcat−1 on the Pt/SA(1.0), this is similar for total acid sites (Ttot) with an increasing Si/Al ratio on the Pt/SA catalysts. Therefore, the changes of the molar ratio of Si/Al on the mixed SiO2–Al2O3 metal oxides largely altered the surface acidic properties and the concentrations of Brønsted and Lewis acid sites. NH3-TPD was used to measure the total amount and strength of acid sites on the Pt/SA catalysts and the types of acid sites, such as Brønsted and Lewis acid sites, were further characterized by Fourier-transformed infrared analysis of adsorbed pyridine molecules (Py-IR). To further verify the B/L ratio on the Pt/SA catalysts, the characteristic absorption bands of pyridine molecules assigned to Bronsted acid sites (B) at a wavenumber of 1550 cm−1, Lewis acid sites (L) at 1450 cm−1, and combined Bronsted and Lewis acid sites (B + L)54,55 at 1480 cm−1 were integrated and compared of the each pyridine peak. The B/L ratio on the Pt/SA catalysts, summarized in Table 2, was increased with an increase in the Si/Al ratio, showing the ratio from 0 to 1.22. This observation strongly suggests that the amounts of Bronsted acid sites increase with the increase in Si/Al molar ratio on the Pt/SA catalysts. These different amounts and types of acid sites on the Pt/SA catalysts can largely alter the dispersion of platinum nanoparticles. This variation also changes the product distribution and EG conversion to gaseous products during the APR and APH reactions by significantly altering the activities of C–C and C–O bond cleavages.20–23,27–30
The observed higher selectivity to CO2 and H2 with higher EG conversion to gaseous products on Pt/SA(0.1) with a lower alkane formation with values of 43.3% for the APR reaction and 47.9% for the APH reaction were mainly attributed to the highly dispersed platinum nanoparticles with an abundance of total acidic sites, as summarized in Tables 1 and 2. However, the observed lower activity on the Pt/SA(0) was mainly attributed to significant coke deposition due to the abundant strong acid sites which show strong adsorption of intermediates. The lower alkane selectivity for the APR reaction on Pt/SA(0.1) seems to also be attributed to a higher activity for C–O and C–C cleavage on the metallic platinum crystallites as well as on the acidic sites of the SiO2–Al2O3 surfaces. Interestingly, the hydrocarbon selectivity, especially for CH4, was increased with an increase in the Si/Al ratio and vice versa for C2 hydrocarbons. Therefore, to further verify the effects of acid sites on the hydrocarbon selectivity, a supplementary APH reaction was also carried out. The variations of EG conversion and product distribution were similar to the results of the APR reaction except for the higher hydrocarbon productivity. Hydrocarbon selectivity correlated well with the amount of weak Bronsted acid sites, and EG conversion correlated to the amount of strong acid sites, which seems to be reasonable due to selective C–C and C–O cleavage on the strong acidic sites followed by hydrogenation and WGS activity on the platinum metallic sites, as well as the weak acidic sites, except for Pt/SA(0) due to fast deactivation by severe coke deposition, as confirmed by NH3-TPD, Py-IR, and TGA analyses. In addition, the observed increased CO2 and H2 selectivity on the Pt/SA(0.1) during the APR and APH reactions seems to be attributed to highly dispersed platinum nanoparticles with a proper interaction with SiO2–Al2O3 surfaces, as confirmed by TPR and H2 chemisorption. We believe that an increased selectivity of CH4 on the Pt/SA(0.1) may be attributed to the highly dispersed platinum nanoparticles as well as the abundant weak Bronsted acid sites due to the enhanced WGS activity on the active metallic sites. The TEM images on the selected Pt/SA catalysts before and after the APR reaction are displayed in Fig. 6, and a decreased aggregation of the well-dispersed platinum nanoparticles below 5 nm was observed on the Pt/SA(0.1) (Fig. 6(B-1) and (B-2)). This revealed less aggregation of platinum crystallites on the Pt/SA(0.1) compared with the Pt/SA(0) and significant aggregation of platinum crystallites between 5 and 10 nm (Fig. 6(A-1) and (A-2)), which was well matched with the results of the XRD analysis. In general, the acid site density plays an important role in enhancing the heat of adsorption and the interaction between the biomass-derived intermediates on the acid sites, which can largely change the product distribution and conversion of the biomass-derived chemicals.59–61 These phenomena were also confirmed by changing the residence time of the reactants and the platinum metal loading, as shown in Table 1 and ESI Table S2,† and a longer residence time and a high loading of platinum metals are responsible for a high formation rate of CH4 as well as H2 and CO2 through enhanced hydrogenolysis and WGS activity. These activity changes can be also attributed to a further dehydration of the intermediates formed though dehydration and hydrogenation of EG reactant. Therefore, the hydrocarbon formation during the APR reaction seems to follow consecutive reaction pathways through dehydrogenation over metallic platinum nanoparticles followed by hydrogenolysis of the dehydrogenated intermediates through C–C and C–O cleavage, mainly on the acid sites, and further WGS reaction on the platinum metallic sites. Since the C2 hydrocarbon can be formed by selective C–C and C–O cleavage followed by hydrogenation on the metallic sites, C2 selectivity was decreased with an increase of Si/Al molar ratio due to a decreased amount of the strong acid sites on the Pt/SA catalysts with a larger Si/Al molar ratio.
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Fig. 6 TEM images on the selected Pt/SA catalysts; (A-1) fresh Pt/SA(0), (A-2) used Pt/SA(0), (B-1) fresh Pt/SA(0.1) and (B-2) used Pt/SA(0.1). |
According to the previous study of the APR reaction combined with the Fischer–Tropsch synthesis reaction in a batch reacting system,62 the acid component such as sulfuric acid strongly influences the CO production rate and subsequently changes the activity of the Fischer–Tropsch synthesis. The conversion of biomass-derived reactants to gaseous products has been known to be influenced by an initial step activity of dehydrogenation and dehydration, and the dehydrogenated intermediates can further proceed by the dehydrogenation reaction to form hydrocarbons.57,58,63 In addition, the solid-acid metal oxides after a modification of Bronsted and Lewis acid sites can largely change the dehydration activity, as reported previously by many researchers.38,64 It is known that an increase of Si content on the solid-acid Al2O3–SiO2 catalysts can increase the B/L ratio by producing an active Si–OH species on the surface.65 In addition, a decrease of surface acidity can be attributed to a lower metal–oxygen bond energy in the order of Al–O > Zr–O > Si–O, which seems to be related to a large formation of oxygen vacant sites in the mixed metal oxides, which are assigned to Lewis acid sites.66,67 Therefore, a higher Si/Al ratio on the present Pt/SA catalysts was responsible for a higher ratio of B/L which also changes the hydrocarbon distribution significantly, especially for CH4 hydrocarbons during the APR and APH reactions. The reducibility of the supported platinum nanoparticles was also influenced by the surface acidity due to the change in metal–support interactions, and the strong interaction of the platinum nanoparticles with acid sites can be changed by shifting a reduction peak to a higher temperature and forming strong metal–support interactions on the strong acid sites of the solid-acid surfaces.43,68–74 Based on the present observation, the surface acidity of the SiO2–Al2O3 mixed metal oxides largely altered the dispersion of platinum nanoparticles through their interaction with the solid acid surfaces, which can also significantly alter the EG conversion and hydrocarbon selectivity. In addition, the selective coke deposition on the strong acid sites on the Pt/SA(0) also altered the catalytic activity and product distribution, especially for hydrocarbon selectivity.
In summary, EG conversion and hydrocarbon distribution were strongly affected by the amount and type of acidic sites with the dispersion and reducibility of the supported platinum nanoparticles, which have a significant interaction with the solid-acid SiO2–Al2O3 surfaces, as shown in Fig. 7. The stronger acid sites (or density of total acid sites) on the Pt/SA catalysts are preferentially responsible for a higher EG conversion through the APR and APH reactions, i.e., EG conversion was increased with the increase of the strong acid sites through a first step of hydrogenolysis and dehydration of EG. However, Pt/SA(0) with too strong acid sites is responsible for significant coke deposition which rapidly deactivates the Pt/SA(0). In addition, a larger amount of weak Bronsted acid sites (or a higher ratio of Bronsted/Lewis acid sites (B/L)), seems to interact with the supported metallic platinum nanoparticles by forming a smaller platinum crystallite size of below 5 nm, and is responsible for a higher CH4 hydrocarbon selectivity through subsequent hydrogenation and WGS activity to form CO2 simultaneously during the APR and APH reactions. Therefore, proper controls of the amount and type of acid sites by adjusting the metal-support interaction on the Pt/SA catalysts are important to the enhance catalytic activity for a transformation of biomass-derived intermediates during the APR and APH reactions, which can be simply obtained by changing the Si/Al molar ratio on the Pt/SA catalysts.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ra09522d |
This journal is © The Royal Society of Chemistry 2016 |