Jianmin Lia,
Jianliu Huangb,
Yan Zhanga,
Yaguang Wanga,
Cong Xuea,
Guoshun Jianga,
Weifeng Liu*a and
Changfei Zhu*a
aCAS Key Laboratory of Materials for Energy Conversion, Department of Materials Science and Engineering, University of Science and Technology of China (USTC), Hefei 230026, China. E-mail: liuwf@ustc.edu.cn; cfzhu@ustc.edu.cn; Fax: +86 551 360195; Tel: +86 551 3600578
bInstruments' Center for Physical Science, Hefei National Laboratory for Physical Science at the Microscale, University of Science and Technology of China (USTC), Hefei, Anhui 230026, China
First published on 6th June 2016
Cu2SnS3 as a promising candidate for the next generation of thin film solar cells still lacks of further understanding and study. In the present study, a simple solution method is described to fabricate monoclinic Cu2SnS3 thin films and their solar devices. With the utilization of a S + SnS mixture as an annealing atmosphere, we are able to tune the carrier concentration by over 2 orders of magnitude and achieve films with p-type doping of less than 1016 cm−3. For comparison, pure S and the S + Sn mixture are also listed. Cu2SnS3 thin films annealed with S + SnS mixture show good crystallinity, uniform surface potential and less surface defects, as well as good performance in the final solar device. The present findings may also provide significant insight in the design of efficient Cu2SnS3 based solar devices based on these advantages.
In the Cu–Sn–S system, there are many stable phases,10–12 including Cu2SnS3, Cu4SnS4, Cu2Sn3S7, Cu5Sn2S7, Cu10Sn2S13, and Cu4Sn7S16. Due to the wide stability range and lack of Fermi level pinning,13 Cu2SnS3 is recognized as the most suitable material for thin film solar cells devices when compared with other stable phases of ternary copper tin sulfides. However, over recent years, the low performance has been a common problem in almost all the published studies based on pure CTS solar cells with the structure SLG (soda-lime glass)/Mo/CTS/CdS/ZnO/AZO.14–16 The two main reasons for this13 are explained as: (1) the non-optimal structure of the final solar devices with CdS buffer layer and (2) the very high hole concentration in the CTS thin film as an absorb layer, usually >1018 cm−3. Some attempts have been used to improve the Voc of CTS solar cells. Q. Chen et al.17 used In2S3 as a buffer layer in the structure of CTS solar cells, the Voc has increased to 320 mV. D. Tiwari et al.18 used the graphite/CTS/ZnO/ITO/SLG structure in a CTS solar cell and the highest Voc in all published studies was obtained at 816 mV. Although Cu2SnS3 is the most studied phase of the Cu–Sn–S systems reported, there is still a lack of knowledge about how to decrease the hole concentration, which is critical to progress further in device development. According to the report by Lauryn L. Baranowski et al.,13 CTS thin films with moderate hole concentrations must be grow with both Cu-poor and S-poor. However, there are a few reports that have confirmed this by experiment and reported the influence of fluctuated hole concentration on the final devices. Thus, it appears that further efforts and understanding are necessary to improve the performance of CTS based solar cells.
Table 1 shows the reported methods used for fabrication of CTS thin film and the efficiencies of their corresponding CTS solar cells. According to a literature survey,23 in the past few years, many groups have elaborated on the fabrication of CTS thin films using different methods, including electron beam evaporation,6,8 sputtering,19,24 pulsed laser deposition (PLD),15 dip-coating,18 electro-deposition,16 chemical bath deposition (CBD),20,25 solution methods,21,22 and nano-inks.26 Among these methods, the solution method, as a splendid technical method, has been widely used in the fabrication of Cu2ZnSnS4 (CZTS)27 thin film solar cells and an efficiency of over 8% has already been obtained. However, reflecting on the fabrication of CTS, it still stays in the thin film fabrication and no practical devices have been made and no efficiencies of CTS based solar cells by solution method have been reported. In 2013, reported by Sandra Dias et al.,21 a tetragonal phase of CTS thin film with a (112) preferential orientation was obtained by drop-casting the CTS precursor solution, which was prepared by dissolving CuCl2, SnCl2, and thiourea into 10 mL of methanol. In 2015, H. Dahman et al.22 fabricated pure cubic CTS structure with a (111) preferential orientation by spin-coating the CTS precursor solution, which was prepared by dissolving C4H6CuO4·H2O (1 mmol), SnCl2·2H2O (0.5 mmol) and thiourea in methanol. Although there are no actual devices and efficiencies, the light for hope was kindled.
Method | Voc (V) | Jsc (mA cm−2) | Fill factor | Efficiency | Reference |
---|---|---|---|---|---|
Electron beam evaporation | 0.283 | 37.30 | 43.90 | 4.63% | 8 |
Sputtering | 0.243 | 26.20 | 47.90 | 3.05% | 19 |
Co-electrodeposition | 0.249 | 29.30 | 39.00 | 2.84% | 16 |
Dip-coating | 0.816 | 6.14 | 42.00 | 2.10% | 18 |
CBD | 0.157 | 19.20 | 31.90 | 0.96% | 20 |
PLD | 0.260 | 11.90 | 24.00 | 0.82% | 15 |
Solution method | — | — | — | — | 21 and 22 |
In this study, an optimized solution method was introduced to fabricate CTS thin films. As mentioned above, there are two orientations that improve the performance of CTS solar cells, namely, a appropriate p–n structure of the CTS solar cell and an appropriate hole concentration in the CTS thin film. In the present study, to obtain an appropriate hole concentration, a study of designs with S-poor was taken out. As the result of using Sn-compounds (Sn, SnS) during the annealing process, the hole concentration was decreased by nearly two orders of magnitude, to around 1016 cm−3. In addition, we present a detailed analysis and comparison of the characteristics of the CTS thin films and solar cells using different Sn-compounds during the annealing process, including the morphologies, surface potential, phase structures and photoelectric properties. Furthermore, the CTS solar cells prepared via a solution method were also fabricated and a Jsc value of more than 15 mA cm−2 was obtained in the present study using the CTS thin film that was annealed under a mixed atmosphere of S + SnS.
The CTS precursor solution was spin coated on a molybdenum-coated and soda-lime glass (SLG) substrate at 2800 rpm for 30 s followed by annealing at 270 °C for 2 min on a hot plate in air. This coating step was repeated 12 times to obtain thick CTS xerogel precursors. Subsequently, the prepared xerogel precursors were annealed at 350 °C in an Ar atmosphere for 30 min to remove the organics that were used in the preparation of the CTS precursor solution. Then, the pre-heated precursor films were annealed at an appropriate temperature (600 °C) in an S atmosphere for 20 min with controlled sulfur partial pressure by adding Sn-compounds to obtain the desired hole concentration and crystallinity.
Finally, the CTS based solar devices were completed, without any anti-reflection layers and etching steps, by CBD of CdS (50 nm), RF sputtering of i-ZnO (50 nm) and AZO (250 nm). A similar preparation process for the CTS thin film was performed. The coating step was repeated 6 times and the thickness of the CTS thin films in the final devices was about 414 nm. The typical structure of the CTS cells was Al/AZO/ZnO/CdS/CTS/Mo/soda-lime glass substrate, which is similar to our previous reports.28
To obtain the desired thick films, the coating step was repeated 12 times. The experimental details are shown in Fig. S1 in the ESI.† After pre-heating, the thickness of the precursor film was decreased from 1.3 μm to 820 nm. Then, the pre-heated precursor films were annealed at different temperatures in an S atmosphere for 20 min. In the present study, the annealing temperature range from 500–600 °C was studied and the morphologies of the surface and cross-section of the CTS films are shown in Fig. 3. It can be obviously found that the grain size was increased with increasing annealing temperature. For this section, while the temperature was under 560 °C, the bottoms of all the CTS films comprised small grain sizes and the tops comprised some abnormal larger particles. Relatively, uniform CTS thin films were obtained, whereas the annealing temperature was above 580 °C.
Combining the literature survey34,35 and our previous study,20 it is difficult to rule out the possibility of what type of CTS phases were prepared using only XRD analysis due to the overlap of the diffraction peaks, including cubic CTS (ICDD01-089-2877), tetragonal CTS (ICDD01-089-4714), monoclinic CTS (ICDD04-010-5719) and triclinic CTS (JCPDS27-0198). On this occasion, Raman analyses at room temperature were always utilized for phase identification. Fig. 4 shows the Raman spectra of the CTS thin films annealed at various temperature ranging from 500 °C to 600 °C using laser excitation at 532 nm. The Raman peaks reported for the different CTS phases12 are at 336 and 351 cm−1 for tetragonal CTS; 303 and 355 cm−1 for cubic CTS; 290 and 352 cm−1 for the monoclinic CTS; and 318, 348 and 295 cm−1 for orthorhombic Cu3SnS4. In the present study, the dominant peaks at 290 cm−1 and 351 cm−1 are shown in Fig. 4, which are usually attributed to the monoclinic CTS phase that is also similar to that reported by Z. Jia et al.36 However, similar to the findings reported by D. M. Berg et al.,37 some unexpected secondary phases are also indicated in the Raman analysis. The spectra shown in Fig. 4 reveal two weak peaks at 313 cm−1 and 374 cm−1, which suggests that Cu2Sn3S7 is one possible candidate for the secondary phase. By combining the results from the phase structure analyses and the reports of other researchers, the monoclinic CTS thin film was obtained via the solution method with an annealing temperature of above 560 °C in this study.
Sample | Specific resistance | Square resistance | Hall coefficient | Hall mobility | Carrier concentration |
---|---|---|---|---|---|
S | 2.693 × 100 Ω cm | 6.732 × 104 Ω □−1 | 5.762 × 100 cm3 C−1 | 2.140 × 100 cm2 V−1 s−1 | 1.083 × 1018 cm−3 |
S + Sn | 1.245 × 100 Ω cm | 2.490 × 104 Ω □−1 | 1.180 × 101 cm3 C−1 | 9.477 × 100 cm2 V−1 s−1 | 5.290 × 1017 cm−3 |
S + SnS | 6.490 × 100 Ω cm | 1.298 × 105 Ω □−1 | 1.105 × 102 cm3 C−1 | 1.703 × 101 cm2 V−1 s−1 | 5.649 × 1016 cm−3 |
The surface morphologies of the CTS thin films annealed under different types of S atmosphere with Sn and SnS are shown in Fig. 5. It was apparent that all the films were almost the same, non-porous and non-cracked. For comparison, the roughness of these films was measured. By comparing the other two CTS thin films annealed with pure S and a S + Sn mixture, the CTS thin film annealed under a S + SnS mixture during the annealing process shows a uniform grain size and good surface roughness with 57.8 nm. To refine our study, we studied the properties of the grain boundaries (GBs) in the CTS thin films using Kelvin probe force microscopy (KPFM), as shown in Fig. 6. Fig. 6a–c shows the three-dimensional surface potential spatial maps of the CTS thin films annealed under a S, Sn, and SnS atmosphere. Overall, the average surface potential difference remains at a low level (about 5.08 mV) and the lowest value of 3.53 mV was obtained with the CTS thin film annealed under a mixed S + Sn atmosphere. The surface potential fluctuations are extremely small when compared to those of CIGS39 and CZTS40 films (generally >100 mV). In addition, some obvious bright lines (Fig. 6b marked by a dotted yellow circle) and points (Fig. 6a marked by a dotted yellow circle) are shown in the CTS thin films annealed under an S and mixed S + Sn atmosphere, which indicates the non-uniform surface potential and surface defects.41 Furthermore, the contact potential differences along the dashed lines drawn in Fig. 6a–c around those non-uniform areas are shown in Fig. 6d. In an illustrative line scan crossing the GBs of the CTS thin films annealed under a mixed S + SnS atmosphere, the surface potential difference between two grains is as low as 20 mV, which indicates a lack of significant band bending and surface defects in the CTS thin films. As expected, the surface potential difference between two grains of the CTS thin films annealed under a pure S and mixed S + Sn atmosphere are almost twice than that formed under a mixed S + SnS atmosphere.
Fig. 5 The morphology and roughness of the CTS thin films annealed under different atmospheres: (a–d) pure S atmosphere, (b–e) mixed S + Sn atmosphere, and (c–f) mixed S + SnS atmosphere. |
After the utilization of different valence states of Sn-compounds during the annealing process, the phase structure, UV-vis and XPS analyses were investigate to study their influence on the CTS thin films. Fig. 7 shows the Raman, XRD and UV-vis spectra of the CTS thin films. No other secondary phases were found in both the XRD and Raman spectra, except Cu2Sn3S7, which always coexists with Cu2SnS3, while the ratio of Cu/Sn deviated from the stoichiometry.10 The half width at half maximum (FWHM) of the CTS thin film annealed under a mixture S + SnS and S + Sn show low values, which indicates the good crystallinity when compared with that obtained under a pure S atmosphere. It is in good accordance with the results obtained from the Hall measurements that demonstrate the increasing hole mobility. The influence of the amount of SnS powder on the CTS was also presented and more information on the residue obtained after the annealing process is shown in Fig. S2 and 3 of the ESI.† The same Sn-compounds, i.e., SnS2, were formed. Sn3S4 coexisted with SnS2 while excessive SnS was added. The absorption profiles of the CTS thin films under various annealing atmospheres were investigated in the UV-visible region shown in Fig. 7c and d. It is clear that the sample absorbs radiation spanning the whole range of the visible spectrum and all the samples show a relatively high absorbance. An obvious difference was demonstrated in the long wavelength region around 1000 nm, as shown in Fig. 7c, and the film annealed under a S + SnS mixture shows the highest absorbance. In addition, calculation of the band gap was also carried out from the UV-vis spectra. Calculation of the band gap of the films, which was determined by the differential of the UV-vis spectra (as shown in Fig. 7d), gives the values of Eg for all the samples at around 0.94 eV, which is in good agreement with the values reported in the literature.42
Fig. 7 (a) Raman, (b) XRD, and (c and d) UV-vis spectra of CTS annealed under different atmospheres: S, S + Sn, and S + SnS. |
As mentioned above, the different valence states of the Sn-compounds used in the annealing process may affect the CTS thin films and further studies on the valence state of all the elements in the CTS films were performed and are shown in Fig. 8. The binding energies obtained from the XPS analysis were standardized for specimen charging using C (1s) as the reference at 284.8 eV. The Cu(I) 2p core splits into 2p3/2 (931.4 eV) and 2p1/2 (951.2 eV) peaks, which is consistent with the standard separation of 19.8 eV.43 No 942 eV peak was found in Fig. 8b, indicating no existence of the Cu 2p3/2 satellite peak of Cu(II). Sn(IV) was confirmed by a peak splitting of 8.4 eV for the two peaks at 486 and 494.4 eV. The S 2p core level spectrum shows two peaks for 2p3/2 and 2p1/2 at 161.2 and 162.2 eV, respectively, with a peak splitting about 1 eV, which are consistent with the 160–164 eV range expected for S in sulfide phases. Almost no differences were demonstrated in all the films. When combined with the results obtained from XRD and Raman spectroscopy, we can infer that tiny influences can be observed in the phase structure upon adding different valence states of Sn-compounds during the annealing process.
Fig. 8 The XPS analyses of the CTS thin films annealed under different atmospheres: S, S + Sn, and S + SnS. |
Fig. 9 (a) Light and (b) dark J–V characteristics of the CTS based solar cells annealed under different atmospheres: S, S + Sn, and S + SnS. |
The external quantum efficiency (EQE) curves for the CTS thin film solar cells annealed under different types of annealing atmosphere are presented in Fig. 10a. The EQE starts slowly at about 400 nm due to the cut-off of the CdS buffer layer and the ZnO window layer. Again, as expected, the film annealed under a mixed S + SnS atmosphere shows the highest value and the maximum quantum efficiency of CTS reached the value of 37% at around 520 nm. Fig. 10b shows the derivative of EQE as a function of wavelength, which was used to estimate the effective band gap of the absorbers. According to the inverse correlation between photon energy and wavelength, the band gap of all the CTS absorbers can be calculated to be around 0.94 eV from the peak at around 1320 nm, which is ideal for applications as an absorber layer in solar energy devices as mentioned above. Similar to the results obtained from the UV-vis analysis, all the post annealing CTS thin films show the same band gaps. However, there are satellite peaks observed in both the UV-vis spectra (Fig. 7c and d marked with a green circle) and EQE spectra (Fig. 10a and b marked with ①) at around 1180 nm, which can indicate a secondary band gap with a value of 1.05 eV. No similar results have been reported in other Cu-based solar devices.45–48 In the CTS based solar cells, it is a unique characteristic that has frequently and deceptively arisen.12,14,19,20 As mentioned in previous reports,6,14,20 it may be attributed to the secondary phase and other phase structures of CTS itself, because of the fluctuant band gaps in a range of 0.95–1.35 eV, which are dependent on the different crystal structures and the coexistence of a secondary phase in CTS. The future study is under way to make this clear.
Fig. 10 (a) The EQE characteristic curve for the CTS thin film solar cells and (b) the band gaps of the CTS thin films calculated by the derivative of the EQE as a function of wavelength. |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ra09389b |
This journal is © The Royal Society of Chemistry 2016 |