E. Arcadipane*a,
R. Sanza,
G. Amiarda,
S. Boninellia,
G. Impellizzeria,
V. Priviteraa,
J. Bonkerudc,
C. Bhoodooc,
L. Vinesc,
B. G. Svenssonc and
L. Romanoab
aCNR-IMM, Via Santa Sofia 64, I-95123 Catania, Italy. E-mail: enrica.arcadipane@ct.infn.it
bDepartment of Physics and Astronomy, University of Catania, Via Santa Sofia 64, I-95123 Catania, Italy
cUniversity of Oslo, Department of Physics/Centre for Materials Science and Nanotechnology, P.O. Box 1048 Blindern, N-0316 Oslo, Norway
First published on 31st May 2016
TiO2 nanowires (NWs) can improve the advantageous photocatalytic properties of TiO2 by increasing the active surface area. Here we investigate the synthesis of TiO2 NWs by thermal oxidation, studying the role of temperature, annealing time, and gas flow rates. The optimal thermal growth conditions were found to be 800 °C for 4 h in a mixed gas flow of Ar and O2. Morphological and structural characterizations, carried out by scanning and transmission electron microscopy, and X-ray diffraction, indicated a TiO2 rutile monocrystalline structure of the nanowires. An in situ thermal growth analysis was performed by means of an environmental electron microscope, providing additional insights into the TiO2 NWs growth dynamics. The photocatalytic properties were studied by using the degradation rate of methylene blue under UV light. TiO2 NWs revealed a 70% improvement of the degradation rate compared to a reference TiO2 bulk sample. Moreover, NWs were additionally annealed in forming gas (5% H2 in N2) in order to promote the formation of oxygen vacancies and an increase of the carrier density. Indeed, the photocatalytic activity of the NWs treated in forming gas was 3 times higher than that of the reference TiO2 bulk sample. The photonic efficiency and the quantum efficiency, also showed an increase versus bulk TiO2 of about 20% in the presence of NWs, and of about 100% with the forming gas annealing. Moreover, this increase in the photocatalytic activity after the forming gas annealing also correlates with the disappearance of a deep level recombination center as observed by deep level transient spectroscopy.
The focus of this paper is the study of the particular structures called nanowires (NWs) of TiO2, for applications in water purification. Literature reported several methods for the synthesis of TiO2 NWs such as hydrothermal process,9 chemical vapor deposition10 and thermal oxidation.11–14
In this work, we focus on the synthesis of NWs by seed assisted growth and thermal oxidation; Vapour–Liquid–Solid (VLS) and Vapor–Solid (VS) are reported as growth mechanisms for TiO2 NWs.11 Thermal methods allow producing TiO2 NWs with low chemical contaminations in the stable phase of rutile. Synthesis mechanism is still controversial and a systematic study as a function of annealing parameters is lacking. Moreover, NWs can be grown on a solid substrate offering the possibility to perform an experimental investigation of their electrical properties with conventional and well-established spectroscopic characterization techniques. Defects in TiO2 can affect the photocatalytic activity, so it is important to correlate the several properties of the material in a systematic framework of characterizations. In this work, we varied temperature, annealing duration, gas content and flow during the annealing in order to determine the process conditions, which optimize the NWs production in terms of NWs length, density and structure. Scanning Electron Microscopy (SEM) with in situ annealing helped to understand the transition between the growth of NWs and the concurrent micro-grain TiO2 structures as a function of temperature and time. The photocatalytic activity and the electrical properties of the NWs were also investigated by using the dye degradation method of methylene blue and Deep Level Transient Spectroscopy (DLTS), respectively. In particular, it has been reported15,16 that an atmosphere of H2 in N2 can increase the photoefficiency of TiO2 by the formation of oxygen vacancies, which increase the shallow donor density, promoting the conductivity and improving the charge collection. We used an additional annealing in forming gas (a mixture of H2 and N2 gas) in order to investigate the effect on the TiO2 electrical properties.
For the in situ thermal growth, an Au film was deposited on the Ti foil surface, following the same procedure already reported for the other samples. Then, the sample was inserted in the SEM furnace placed inside the SEM chamber and annealed at 1000 °C in water vapour atmosphere at 500 Pa. The in situ SEM annealing was performed using a FEI Quanta 200 FEG Environmental-SEM.
For the electrical measurements, 100 nm thick Au contacts were deposited on the TiO2 NW samples and on a reference sample without NWs for comparison. The depositions were made by thermal evaporation through a shadow mask and the contacts displayed a Schottky behavior with about one order of magnitude (or more) in current rectification between +1 V in forward and −1 V in reverse bias. The DLTS measurements were carried out in the temperature interval of 50 to 300 K using a refined version of the setup described in ref. 17; the quiescent reverse bias used was −1 V together with 1 V filling pulse of 50 ms duration.
First, the sample was preconditioned: it was exposed to UV light (TL 8W BLB 1FM Philips lamp, in the wavelength range of 350–400 nm with a stable irradiance of 1.1 mW cm−2 at the sample surface) for 1 h, in order to clean the surface from any organic contaminant,20 which could affect the measurements. Then, the sample was placed in a cuvette filled with the MB water solution (2 ml at ∼10–5 M) and kept in dark. In this way the dye degradation was monitored in dark for about 12 h until saturation (variation <1% hour−1); after this step, the decrease of MB concentration due to the physical absorption of the dye by the sample surface can be considered negligible. Afterwards, the cuvette with the MB and the sample was covered with a quartz glass to prevent the solution evaporation, and irradiated with the same UV light employed for the preconditioning step; the experiment was carried out at standard room temperature conditions. Meanwhile, we monitored the MB degradation by measuring the absorbance of the solution at the wavelength of 664 nm, which is proportional to the MB concentration according to the Lambert–Beer law.21 During 3 hours we measured every 20 min the absorbance, by means of a spectrophotometer (Lambda45, Perking-Elmer) in the wavelength range of 500–750 nm. With these values, normalized to the macroscopic area, we could calculate the pseudo-first order photocatalytic rate constant or degradation rate of our sample, following the degradation kinetics law.22 Parallel measurements were performed with a reference control sample consisting of a cuvette of MB solution.
In addition, measurements of the samples' total reflectivity were carried out by means of a Lambda 40 Perking-Elmer spectrophotometer with integrating sphere, in order to evaluate the fraction of reflected photons.
Fig. 1 reports the SEM plan-view images of samples annealed at 700 °C (Fig. 1a and e), at 800 °C (Fig. 1b and f), at 900 °C (Fig. 1c and g) and at 1000 °C (Fig. 1d and h) in a flow of Ar (10 lpm) and O2 (7.5 lpm). The images in Fig. 1a to d refer to samples annealed for 1 hour, while 4 hours annealing was applied to the foils reported in Fig. 1e to h.
At 700 °C very few NWs were grown, and they are characterised by a maximum length of 200–300 nm (Fig. 1a). At 800 °C (Fig. 1b) the NWs density increased and the maximum length went up to 2–3 μm. Au nanoparticles are present on top of the nanowires, indicating a mechanism of seed assisted growth23 that could be the VLS process, well-known in the literature particularly for the synthesis of silicon nanowires.24 This means that nanowires are formed because of the unidimensional growth that is catalysed by the Au nanoparticles laying on the surface. Since there are no upstream source of Ti, the Ti source should be the substrate itself. Ti diffusion up to the Au free surface and the formation of both anatase and rutile by reacting with oxygen, were reported to occur already at low temperature (<400 °C).25 In this case, since the Au layer is very thin (3–5 nm), Au forms nanoparticles because of de-wetting26 and catalyse the growth of nanowires with Ti provided from the substrate (see the schematic representation in Fig. 2). The driving force for NWs growth is the diffusion of Ti from the substrate, this can be due to a local gradient of chemical potential due to the presence of Au particles. Once the catalytic particles are formed the growth of nanowires is associated with a steady state growth in which material is transported to the particle/nanowire interface. The role of the Au catalyst is crucial since a preferential nucleation at the interface Au/Ti substrate occurs while nucleation on others is suppressed.27 Being in oxygen atmosphere, TiO2 formed and the TiO2 nanowire elongated along a main growth direction. Ti diffusion from the substrate is also indicated by the tapering shape of the NWs which have a wider base.
Furthermore, several nanowires present a change of direction within their structures, even with very sharp edges. This effect is probably due to the presence of an extended defect in the crystallographic structure of the nanowire. Indeed, as for a polycrystalline growth,28 the nucleation of a crystallographic defect can act as an instability and lead to an abrupt change of crystal structure that – in the nanowire – is observed like a sharp change of the main growth direction.
Increasing the annealing temperature to 900 °C (Fig. 1c), the synthetized structures stay very similar to the ones processed at 800 °C. An increase of the average length of the NWs up to 4–5 μm is just observed.
A different effect was obtained by annealing at 1000 °C, where the NWs growth mechanism occurred in competition with microcrystal grain formation, as showed in the SEM image of Fig. 1d.
It is important to mention that the samples processed at annealing temperatures higher than 800 °C, resulted to be fragile and friable at the macroscopic level.
Fig. 1e to h show the samples obtained after increasing the annealing time to 4 hours. In particular, a comparison of Fig. 1a and e show that at 700 °C the nucleation is improved (higher density of NWs) together with the length and the diameter of the nanostructures. At 800° and 900 °C we observe an increase in the average NWs length. This is due to the fact that the nucleation is fully activated at temperatures higher than 700 °C, therefore longer annealing time only favour the growth of NWs in length. Fig. 1h (sample processed at 1000 °C, 4 h) shows that the competitive micro-grains nucleation prevails over the NWs growth, since the grains increased in size while the NWs are shorter and set on the top of the grains. In the following, mainly the Ti foil annealed at 800 °C for 4 hours is studied, as it is considered the optimal sample.
The growth direction of nanowires has no specific orientation with respect to the substrate. Epitaxial growth was observed for Si VLS nanowires on a single crystal substrate.24 This is not the case for Ti, since the substrate foil has a polycrystalline structure.
Several nanostructures are formed during the annealing process. The SEM plan-view images of Fig. 3 show that it is possible to find structures such as ribbons, facet nanowires, spikes, rods, either with or without the Au cap on the top. However, the predominant structure is the facet nanowire with gold on its tip, as also illustrated by the images in Fig. 1. In Fig. 3c and d, it is also possible to better appreciate the morphology of the NWs Au caps, which do not show a spherical shape but a facet one. If this means that Au is more a solid than a liquid catalyst is still under debate and both phases showed to catalyse NWs growth.29
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Fig. 3 SEM plan view of different TiO2 nanostructures grown during the thermal oxidation process of a Ti foil. Synthesis conditions: 700 °C 4 h (a) and (b); 800 °C 4 h (c); 900 °C 4 h (d). |
In order to investigate the nucleation mechanism in relation to the different synthesis parameters, such as gas carrier flow and oxygen content, we prepared a set of samples processed with different gas flow in the furnace chamber at the annealing temperature of 700 °C, which is the threshold temperature for the activation of the nucleation process. Fig. 4a shows the high resolution SEM plan-view images of the annealed sample for 4 h at low Ar flow (1 lpm). The Ar gas used for this experiment was pure at 99.999%, so the oxygen contamination is negligible within the range of the experimental set up. TiO2 grains are well distinguished on the sample surface and some of them have an elongated shape on their top that indicates the formation of a NW with a large base (inset of Fig. 4a). Au nanoparticles are well separated from each other, indicating that de-wetting occurred. Some Au nanoparticles appear to evolve in a dendritic shape as shown in the SEM image of the inset of Fig. 4a. This effect was reported for Au de-wetting on oxide substrate and it is related to the fast temperature quenching of the annealing process.30 NWs appear only in few spot with very small area (∼μm2). In particular, these few NWs nucleated without the seeds since the Au nanoparticles are not visible on the top. This kind of growth mechanism was reported in the literature for other metal oxides NWs, and it is promoted by the presence of surface roughness or defects in the substrate.31 Since the substrate is a Ti foil, this growth mechanism is randomly induced on the surface. The uniformity of NWs over the full sample area was indeed very poor in this condition, since NWs can only be detected in small bunches as the one shown in Fig. 4a. In Fig. 4b, it can be observed that the increase of Ar flow (to 15 lpm) favours the NWs growth in some larger spots of the sample with respect to the low gas flow condition (Fig. 4a). However, the distribution over the full sample area is still poor, as observed in the insert of Fig. 4b, where the bright zones contain NWs. Therefore, we investigated how to improve a uniform density distribution of NWs. We observed that an increase of oxygen content was effective to promote a uniform growth. Fig. 5(a)–(c) report the SEM images of samples annealed at 700 °C for 1 h with different mix of argon and oxygen flow. The NWs distribution is uniform over the full size of the sample (Fig. 5d). However, the effect of Ar/O2 ratio in this range of gas flow does not provide a remarkable effect in terms of NWs density increase. The optimal gas condition was then set to 7.5 lpm of oxygen and 10 lpm of argon, based on the experimental reproducibility of results.
The structure of the TiO2 NWs was analysed by XRD and the results are shown in Fig. 6. The TiO2 signals are always found to be rutile phase, which is reported to be the most stable structure upon annealing at temperatures higher than 600 °C.32 The most intense peak is represented by the (110) orientation that is reported to be the most thermodynamically stable in the rutile TiO2 structure.2 The signals associated to gold are also present, and they are due to the Au nanoparticles localized on top of the NWs.
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Fig. 6 XRD analysis of TiO2 NWs synthetized by thermal oxidation at 800 °C for 4 h under a flow of O2 7.5 lpm and Ar 10 lpm. |
Fig. 7a shows the TEM image of a single NW, removed from the substrate. The NW has a quite uniform diameter equal to about 200 nm, which shrinks in the top third part down to about 120 nm. The corresponding diffraction pattern reported in the inset indicates that the NW is a pure rutile TiO2 monocrystalline. Indeed, it is oriented along the 〈110〉 direction as demonstrated by the diffraction pattern, in the 〈1−12〉 zone axis. Moreover, from the high resolution TEM shown in Fig. 7b, the crystal planes are clearly distinguishable. The corresponding fast Fourier transform is reported in the inset and it confirms that the NW growth direction corresponds to the 〈110〉 direction.
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Fig. 7 (a) TEM image of a single NW and its diffraction pattern (inset); (b) high resolution TEM of the NW and the corresponding fast Fourier transform (inset). |
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Fig. 8 SEM plan view images of TiO2 NWs synthetised by in situ thermal growth at 1000 °C in water vapour atmosphere at 500 Pa, at an annealing time of about 30 min. |
Applying a lower annealing temperature of 800 °C with the same conditions of atmosphere and pressure, the growth process is slower and the NWs growth dynamics was monitored as a function of time. It was possible to obtain SEM images on every 2 minutes for a total annealing time of 2 hours and 15 minutes (in situ Video available as ESI†). Fig. 9 reports six representative images of a sample area near the edge, obtained when the annealing was just started (Fig. 9a), and then after different annealing times, i.e. 20 min (Fig. 9b), 40 min (Fig. 9c), 1 h (Fig. 9d), 1 h 45 min (Fig. 9e) and 2 h 15 min (Fig. 9f). During the first 20–40 minutes (Fig. 9b and c), there is higher rate of growth of NWs in length and density, with dimension up to 10–20 μm in length and up to ∼102 nm in diameter. During the following hour (Fig. 9d and e), the NWs tend to shorten and become wider in their base, creating more wide rods/grains shapes, with width and length both of a few microns.
This is in agreement with the study of Perez33 that reports an increased oxidation rate of Ti for short times in water vapour; while, as the annealing time increases, the oxidation rate decreases and the formation of dense oxide scales is observed. Motte et al.34 also reported an higher oxidation rate of Ti for short time of annealing under water vapour.
Althought the experimental conditions of in situ annealing are slightly different with respect of furnace treatments, the in situ experiment allows to detect the critical steps of nanowires nucleation (early stage of annealing) and that of the concurrent nucleation of microcrystals as a function of annealing time, indicating a very complex dynamics of growth.
The mean photonic efficiency of the MB degradation (ζMB) was calculated as indicated in the international standards ISO 10678:2010:18
![]() | (1) |
TiO2 (no NWs) | TiO2 NWs | TiO2 NWs + FG | |
---|---|---|---|
K/A [a.u] | 1 | 1.67 | 2.98 |
ζMB [%] | 0.0095 ± 0.0009 | 0.012 ± 0.001 | 0.019 ± 0.001 |
ΦMB [%] | 0.011 ± 0.001 | 0.013 ± 0.001 | 0.021 ± 0.001 |
The quantum efficiencies were then calculated by using the values of reflectance in the range of the spectra of the UV lamp used in our MB experiment (Table 1). The obtained ΦMB values for the as obtained NWs sample showed similar values to that of reference TiO2 foil. Thus, the NWs nanostructure contributes to the observed enhancement in photocatalytic activity by improving the photon harvesting (antireflective effect); however, ΦMB values of NWs treated in the FG increase went up to 90% compared to reference TiO2. Therefore, the treatment in forming gas provides an additional intrinsic modification in the NWs characteristics.
Level | EC − ET [eV] | σ [cm2] |
---|---|---|
E1 | 0.11 | ∼10−14 |
E2 | 0.30 | ∼10−13 |
E3 | 0.45 | ∼10−14 |
E4 | >0.6 | — |
This holds especially for the deep E4 peak which has vanished and the spectrum displays negative values above ∼275 K presumably caused by hole injection. The loss of the E4 level after the FG treatment can be correlated with the increase in photocatalytic activity of the ‘NW + FG’ sample in Fig. 9. As mentioned above, the position of the E4 level cannot be determined from the present data but it is estimated to be located at least 0.6 eV below EC assuming a capture cross section with a typical value of ∼10−15 cm2. Hence, E4 can be anticipated to act as a competing charge carrier recombination center suppressing the catalytic effect of the photon-induced electron–hole pairs.
The identity of the E1, E2, E3 and E4 levels is not known and previous DLTS data in the literature on deep levels in TiO2 NWs are scarce (if any). In fact, this holds also for mono-crystalline TiO2 bulk material where the recent amount of DLTS reports is very limited. An early study by Duckworth et al.37 showed the presence of a level at ∼EC-0.4 eV in Nb-doped rutile samples. This level is possibly identical to the E3 level in our samples, and Duckworth et al. discussed a tentative assignment to the oxygen vacancy. Regarding the E4 level, it is tempting to make an association with a defect of dangling bond character being passivated by hydrogen during the FG annealing. However, further work needs to be pursued in order to confirm this speculation.
The analysis of the photocatalytic properties of the TiO2 NWs showed a degradation rate 70% higher compared to the one of a reference TiO2 bulk sample. The photocatalytic activity of the NWs treated with forming gas, was 3 times higher than that of the reference bulk TiO2 sample. According to DLTS measurements of the NW samples, the annealing in forming gas leads to a reduction of deep level recombination centers competing with the photocatalytic processes. These increases in efficiency indicate the positive contribution of the NW structures, via antireflective effect and of the additional forming gas treatment, to the photocatalytic activity of TiO2. These results are, indeed, promising for applications of TiO2 where nanowires are required, like for examples photocatalytic membranes or filters.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ra09088e |
This journal is © The Royal Society of Chemistry 2016 |