Yonghyun Kwonab,
Kyoungsoo Kimb and
Ryong Ryoo*ab
aDepartment of Chemistry, Korea Advanced Institute of Science and Technology (KAIST), Daejeon 34141, Republic of Korea. E-mail: rryoo@kaist.ac.kr
bCenter for Nanomaterials and Chemical Reactions, Institute for Basic Science (IBS), Daejeon 34141, Republic of Korea
First published on 27th April 2016
Nitrogen-doped, zeolite-templated carbon was synthesized using aqueous acetonitrile as a nitrogen-containing carbon source, and beta zeolite as a template. The carbon had a three-dimensionally ordered microporous structure with a large surface area, which consisted of sp2-carbon. The nitrogen content was approximately 4 wt%. In the electrocatalytic oxygen reduction reaction, the nitrogen-doped zeolite-templated carbon showed a notably high current density and a positive onset potential as compared to nitrogen-doped reduced graphene oxide. The surface of this carbon also had a lower work function than that of planar graphene. The high catalytic performance with the low work function of this carbon seems to come from a curved graphene-like framework structure containing nitrogen.
Platinum (Pt) is the most representative of the ORR catalysts that effectively promotes the four-electron transfer pathway.2–5 However, the high cost and poor durability of Pt catalysts are major obstacles to their practical application in fuel cells. Pt can often agglomerate during use,3 and has been reported to lose its activity due to trace amounts of carbon monoxide impurity in H2 fuel.4,5 Many researchers have tried to alleviate these problems by alloying the Pt with early transition metals or using an effective support material to stabilize the Pt, but these approaches still have the intrinsic limitation that they require expensive Pt.6,7 In response to the need for more economical ORR catalyst, recent research efforts in fuel-cell technology have focused on developing Pt-free catalysts. An emerging approach in this field is to use nitrogen-doped (N-doped) carbons as ORR catalysts. This approach is based on the concept that nitrogen atoms incorporated into a carbon framework induce uneven charge density distribution and thereby create catalytic active sites for the ORR.8–11 Gong et al. first demonstrated a Pt-free ORR catalyst using vertically aligned N-doped carbon nanotubes (CNTs).12 Since this work, many carbon nanomaterials containing nitrogen, such as graphitic carbon nitride (g-C3N4), N-doped graphene and N-doped mesoporous carbons, have been reported as potential alternatives to Pt-based catalysts.13–23 These cost-effective Pt-free catalysts exhibit ORR activity comparable to that of Pt-based catalysts, and significantly enhanced durability.
In recent years, zeolite-templated carbon (ZTC) has attracted much attention owing to its uniform and ordered microporous structure with high specific surface area.24–27 Its sp2-hybridized carbon structure has been confirmed by 13C nuclear magnetic resonance (NMR) spectroscopy, suggesting that the carbon framework could have a curved graphene-like nature.24 To synthesize the carbon, hydrocarbons, such as methane, acetylene and ethylene, are often used as a carbon precursor. The carbonization of the precursor is performed through pyrocondensation at high temperature, which occurs inside the micropores of the zeolite.24–26 The carbon product is then released from the zeolite template, using an HF/HCl solution that dissolves the aluminosilicate framework. This process is not yet suitable for obtaining large quantities of ZTC, due to competing carbon deposition outside the zeolite template. But, nevertheless, small quantities suitable for scientific investigation of their physicochemical properties can be prepared by this method. N-doped ZTC (N-ZTC) is also available using a nitrogen-containing carbon precursor such as acetonitrile or acrylonitrile.29,30 The N-ZTC, obtained in this manner, shows outstanding performance in gas adsorption and supercapacitor applications owing to the synergetic combination of the nitrogen functionality and the structural advantages of ZTC. In this context, N-ZTC is an interesting candidate for an ORR catalyst.
Herein, we synthesized N-ZTC using a mixture of acetonitrile and water vapors as a nitrogen-containing carbon source, and beta zeolite as the template. We tested it as an electrocatalyst for the ORR. X-ray diffraction (XRD), transmission electron microscopy (TEM), argon sorption and solid-state 13C NMR analysis showed that the resultant carbon has a three-dimensionally ordered microporous structure composed of sp2-hybridized carbon bonds and a large surface area. Nitrogen atoms are incorporated in the carbon framework at approximately 4 wt%. The N-ZTC exhibits excellent activity in the ORR, even superior to that of N-doped reduced graphene oxide (N-RGO). The electrocatalytic activities are strongly correlated with the local work function of the carbon catalysts measured by Kelvin probe force microscopy (KPFM).
An N-RGO sample was prepared for comparison of ORR activity by thermal annealing of graphene oxide with melamine (99%, Sigma Aldrich), as previously reported.14 The procedure involved the physical grinding of graphene oxide with melamine at a mass ratio of 1
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5, and subsequent heating to 1073 K for 2 h under N2 flow.
Argon adsorption–desorption isotherms were measured at liquid argon temperature (87 K) using a Micromeritics ASAP 2020 after sample degassing for 4 h at 573 K. The Brunauer–Emmett–Teller (BET) surface area was calculated using data points within a relative pressure range of 0.1–0.3. Pore size distribution and pore volume were determined using nonlocal density functional theory (NLDFT), assuming a slit-shaped pore geometry. The micropore and mesopore volumes were determined from the DFT cumulative volume in the pore diameter ranges of d < 2 and 2 < d < 50 nm, respectively. The total pore volumes were estimated at P/P0 = 0.95.
Thermogravimetric (TG) analysis, performed using a TA Instrument TGA Q50, was carried out by increasing the temperature to 1073 K at a 20 K min−1 ramping rate under flowing air (60 mL min−1 flow rate). X-ray photoelectron spectroscopy (XPS) was performed using a Thermo Fischer Scientific Sigma probe with a monochromated Al Kα X-ray source operated with an emission current of 10 mA, pass energy of 30 eV and beam area of 400 μm. The elemental contents were determined using a Thermo Fischer Scientific Flash 2000 series elemental analyzer.
Solid-state 13C NMR measurement was performed on a Bruker Digital Avance HD 400WB spectrometer at 9.4 T and at room temperature. The spectrometer was equipped with a 4 mm magic angle spinning (MAS) probehead. The observed frequency for 13C was 100.613 MHz. The MAS speed was 12 kHz. 13C cross-polarization (CP) MAS NMR spectrum was recorded with a contact time of 2 ms, a relaxation time of 5 s and the π/2 pulse width of 4 μs for 13C. The 13C chemical shift was calibrated indirectly using 13C-labeled glycine as an external reference.
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1
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8) by sonication. 10 μL of 1 mg mL−1 N-ZTC catalyst suspension was transferred onto a GC RDE and dried at 333 K. The catalyst loading was calculated to be 141 μg cm−2. The N-RGO and Pt/C (20 wt% Pt supported on carbon black, Alfar Aesar) control catalysts were prepared by the same method. Cyclic voltammetry (CV) was measured at a scan rate of 100 mV s−1. Linear scan voltammetry (LSV) at various disk rotating rates was also measured using a RDE at a scan rate of 10 mV s−1. The Koutecky–Levich (K–L) plots were deduced from the obtained RDE curves and analyzed at various electrode potentials. The slopes of their linear-fit lines were used to calculate the number of electrons transferred per oxygen molecule (n) on the basis of the K–L equation:| B = 0.2nFC0(D0)2/3(υ)−1/6 |
485 C mol−1), C0 is the bulk concentration of O2 (1.2 × 10−6 mol cm−3), D0 is the diffusion coefficient of O2 in 0.1 M KOH (1.9 × 10−5 cm2 s−1), and υ is the kinetic viscosity (0.01 cm2 s−1). The constant 0.2 is adopted when the rotation rate is expressed in rpm.
Thus, if the Vdc signal is extracted from the atomic force microscopy (AFM) oscillation signal using the lock-in technique and a feedback system is employed to provide a signal to nullify the value, Vcpd can be obtained. In our KPFM experiments, we utilized a Bruker Multimode 8 AFM with a conductive non-contact cantilever coated with Pt/Ir. The nominal resonance frequency which was utilized in topography mapping was 75 kHz. Additionally, a 1 kV sinusoidal signal with a frequency of 10 kHz was applied for the CPD measurement.
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| Fig. 1 (a) Schematic illustration of the synthesis process, (b) SEM image, (c) TEM image and (d) powder XRD pattern of N-ZTC synthesized with aqueous acetonitrile. | ||
The final N-ZTC, liberated from the beta zeolites, exhibits a crystal morphology that strongly resembles zeolite crystals (Fig. 1b and S1†). The highly ordered microporous structure with lattice fringes of 1.1 nm is shown in the TEM image (Fig. 1c). The SEM and TEM observations indicate that the pore structure of zeolites is successfully replicated by the carbons. The high level of carbon replication is supported by the XRD pattern for N-ZTC, which shows well-resolved peaks at 7° and even at 15° (Fig. 1d). The XRD peak positions are almost the same as the (101) diffraction and its second-order diffraction of the beta zeolites, respectively (Fig. S1†). Furthermore, the carbons do not present thick external carbon layers, as was intended by exploiting the effect of water vapor in the carbon deposition process.26,28 This feature is significant in terms of carbon applications because the external carbons can prevent easy diffusion of molecules in and out of porous carbon particles.
Further structural characterization of N-ZTC was carried out using the argon sorption isotherm (Fig. 2). The carbon shows strong adsorption at a P/P0 under 0.1. This indicates that the carbon product is mainly composed of micropores. The micropore size determined using the NLDFT method shows a very sharp distribution around 0.94 nm. The distribution curve also shows pores larger than 1.2 nm. The generation of such large pores could be attributed to incomplete carbon filling31 due to diffusion limitations, as follows: at the beginning of the carbon infiltration process, carbon can be freely deposited in any zeolite cages. As the carbon loading increased, many of the cages become occupied. At this stage, the carbon precursor can only diffuse into the core of the zeolite particle through the available empty cages. According to such diffusion controlled process, the carbon deposition eventually stops at a certain level of carbon loading, leaving some empty cages unfilled. The unfilled cages lead to the generation of pores larger than 1.2 nm. Despite the presence of such large pores, the N-ZTC still has a large micropore volume of 1.4 cm3 g−1, which is more than 90% of the total pore volume. A BET surface area of 1860 cm2 g−1 is achieved.
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| Fig. 2 Argon sorption isotherm of N-ZTC synthesized with aqueous acetonitrile at 1023 K (inset: DFT pore size distribution). | ||
We performed XPS analysis of the N-ZTC sample to investigate its chemical composition and nitrogen content. The survey XPS spectrum (Fig. 3a) shows a predominant C1s peak at 284.1 eV together with an O1s peak at 531.8 eV and broad a N1s peak at around 401 eV. The binding energy of the C1s peak corresponds to sp2-hybridized carbon. This is further supported by solid-state 13C CP MAS NMR (Fig. S2†), in which an intense sp2-carbon peak is observed, but no detectable peaks assignable to sp- or sp3-carbons are present. The presence of oxygen atoms might be due to partial oxidation of the carbon framework during the template removal process using aqueous HF/HCl solution.26 As calculated from the XPS spectrum, the nitrogen content is 4.1 wt%. In fact, this value represents the surface nitrogen content as XPS only gives chemical information for particle surfaces. The elemental analysis showed a total nitrogen concentration of 3.8 wt%, which is very close to the surface nitrogen content. These results indicate the homogeneous distribution of nitrogen atoms through the carbon framework. The bonding nature of the nitrogen is revealed by a high-resolution N1s XPS spectrum (Fig. 3b). The complex spectrum can be fitted by four overlapping peaks at 398.5, 400.5, 401.5, and 403.0 eV, which can be assigned to the different states of nitrogen atoms substituted for carbon in the graphene layer, i.e., pyridinic N, pyrrolic N, graphitic N and oxide N, respectively (Fig. 3c).32 The ratio of these four species is 20
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15
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54
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11.
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| Fig. 3 (a) Survey, (b) N1s XPS spectra of N-ZTC synthesized with aqueous acetonitrile and (c) schematic illustration of N species in graphene structure. | ||
It should be noted that the nitrogen atoms bonded to three carbon atoms (i.e., graphitic N) comprise the major portion (54%) of the total nitrogen. In general, carbon materials with a high level of graphitic N can be only obtained using appropriate carbon precursors with graphitic N functionalities, such as imidazole and azole-based compounds.33,34 For this synthesis, we speculate that the decisive factor increasing the concentration of graphitic N is the presence of water vapor, which acts as a mild oxidant under carbonization conditions. In principle, graphitic N is more stable than other nitrogen functional groups (i.e., pyridinic N, pyrrolic N, and oxide N).35,36 In this regard, pyridinic, pyrrolic, and oxide N are more favorably oxidized than graphitic N by water vapor at high temperature. Hence, formation of the less stable nitrogen species is hindered during carbonization involving water vapor. To clarify the effect of water vapor, N-ZTC was also synthesized using anhydrous acetonitrile as a carbon precursor. XPS analysis of the resultant carbon product (Fig. S3 and Table S1†) shows that 35% of the total N content is graphitic, while 45% is pyridinic. The ratio of the four nitrogen states is markedly different to that in the material synthesized using aqueous acetonitrile. Thus, it was possible to synthesize the N-doped carbons with a high content of graphitic N through carbonization involving water vapor without expensive and hazardous carbon precursors.
The electrocatalytic properties of N-ZTC for the ORR were investigated in a 0.1 M KOH solution using a three-electrode system. First, we quickly surveyed the catalytic activity by CV with a N2- or O2-saturated KOH solution at a scan rate of 100 mV s−1 (Fig. 4a). The CV curve in the O2-saturated electrolyte solution exhibits a distinct cathodic peak at −0.25 V (vs. Ag/AgCl), as opposed to the case with N2 saturation. This quick assessment confirms the electrocatalytic activity for ORR. To further understand the electrocatalytic behavior of N-ZTC in the ORR, RDE voltammetry measurement was performed in an O2-saturated KOH solution at a rotation speed of 1600 rpm and a scan rate of 10 mV s−1. For comparison, we measured the RDE performance of an N-RGO sample and a commercial Pt/C catalyst (20 wt% Pt) under the same conditions. The N-RGO with 4.3 wt% doping concentration was synthesized by thermal treatment of graphene oxide with melamine according to a previous report (Fig. S4 and Table S2†).14 The crystallinity and thickness of the N-RGO sample were consistent with the previous work (Fig. S4†). Fig. 4b shows the resultant polarization curves. The onset potential of N-ZTC (−0.13 V) is even more positive than that of N-RGO (−0.20 V). In terms of diffusion-limited current density, N-ZTC also exhibits higher performance than N-RGO.
Recently, Guo et al. systematically demonstrated that nitrogen atoms doped into pyridinic sites are decisive to create catalytic active site for ORR.37 According to the previous literature, the higher performance of N-ZTC is inconsistent with the fact that the pyridinic N content of N-ZTC is lower than that of N-RGO (Tables S1 and S2†). The discrepancy can be ascribed to the porous structure of N-ZTC. It is apparent that the high current density is due to the high accessibility of the reactants to the catalytic active sites in the porous structure.15 However, the positive shift of the onset potential is difficult to be explained by only the accessibility. Instead, the potential shift could arise from the highly tortuous or curved carbon surfaces with sp2-carbon bonding nature. It is known that a surface curvature in graphene can induce a charge density difference between adjacent carbon atoms.38 Indeed, ZTC sample without N-doping exhibited moderate electrocatalytic ORR activity with the onset potential of −0.15 V (Fig. S5†). As compared to the commercial Pt/C catalyst, the N-ZTC is not yet better in terms of the onset potential but exhibits a comparable diffusion-limited current density.
The detailed kinetic parameters, such as the electron transfer number and kinetic current density (JK), were also studied using K–L plots. The ORR polarization curves were measured at various disk rotation rates ranging from 600 to 3000 rpm (Fig. 4c and S6†). In the K–L plots, obtained from the RDE curves, the diffusion-limited current densities and the rotation speed present a linear correlation (inset of Fig. 4c), which indicates that the reaction is first-order in terms of the concentration of dissolved oxygen molecules.39 The electron transfer number, determined from the slope of the K–L plots, indicates that N-ZTC catalyzes the oxygen reduction via an almost four-electron pathway (Fig. 4d). As compared to N-RGO, notably, the electron transfer number is higher over a wide range of potential. In addition, N-ZTC also exhibits a higher JK value, a reciprocal of the y-intercept in the K–L plots (Fig. 4c and S6†), than N-RGO. These results indicate that higher selectivity toward total oxygen reduction is achieved using the porous carbon structure.
The ORR activity of N-doped carbon is known to be strongly correlated with the work function on the catalyst surface.23 In this respect, we measured the local work functions of the catalysts using KPFM to confirm the ORR activity. KPFM is one of the extended techniques of AFM, where the cantilever scans deviation of voltages between a conductive tip and a sample while bias voltage is applied. The contact potential difference (CPD) image, obtained in this manner, can show a contrast corresponding to the local work function variation of the sample.40–42 In our measurement, the N-ZTC and N-RGO were loaded on an Au (111)-coated silicon wafer using a drop-casting method (Fig. S7†). The Au (111) substrate was used as a reference for the calculation of the work function. In the CPD images, the two samples show a brighter contrast than the Au-coated substrate. This indicates that the work functions of the two samples are lower than that of the Au (111) substrate (4.9 eV).43 As shown in the line profile acquired along the white dashed line in the CPD images, the CPD value of N-ZTC is 60 mV. On the other hand, that of the N-RGO is 35 mV. Both CPD values are well reproduced within the measurement error limit of 5 mV. From the CPD values, the work function values for N-ZTC and N-RGO are calculated to be 4.840 and 4.865 eV, respectively. Here, it is noteworthy that we have a work function value for N-ZTC that is even lower than that of N-RGO sheets. This may be related to a surface curvature in the N-ZTC framework, similar to the case of graphene sheets.44,45
Footnote |
| † Electronic supplementary information (ESI) available: SEM and XRD data of beta-zeolite template, 13C CP MAS solid-state NMR spectrum of N-ZTC, N1s XPS information of N-ZTC synthesized with anhydrous acetonitrile, XRD, Raman and N1s XPS information of N-RGO, electrocatalytic ORR data of ZTC and N-RGO and KPFM results of N-ZTC and N-RGO. See DOI: 10.1039/c6ra08085e |
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