Youn-Soo Kima,
Eun-Jong Leea,
Jun-Taek Leea,
Do-Kyung Hwangb,
Won-Kook Choib and
Jin-Yeol Kim*a
aSchool of Advanced Materials Engineering, Kookmin University, 861-1, Jeongneung-dong, Seongbuk-gu, Seoul 136-702, Korea
bInterface Control Research Center, Future Convergence Research Division, Korea Institute of Science and Technology (KIST), Seoul, 136-791, Korea
First published on 22nd June 2016
We have developed highly transparent and electrically conductive hybrid-gel films based on poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS) and thin silver nanowires (Ag NWs) with diameters of 20 nm. Ionic gels based on PEDOT:PSS are ionic conductors consisting of anionic PSS and cationic PEDOT. Ag NWs were combined with the conductive PEDOT:PSS chains to assemble electrically conductive gels. The hybrid-gel films were created with a structure that incorporates Ag NWs into the conductive PEDOT chain matrix. We found that the conductivity significantly increased with Ag NW content. The optimized Ag NW-PEDOT:PSS hybrid-gel films exhibited excellent performance with a high transmittance of 92% and a small haze of 1.1% at a low sheet resistance of 20 Ω sq−1, and good mechanical flexibility. Because of the high-performance, it is believed that the Ag NW-PEDOT:PSS hybrid-gel electrodes are highly suitable for practical use in flexible electronics.
In this report, we have developed highly conductive hybrid-gel films using PEDOT:PSS ionic gel and ultrathin Ag NWs with diameters of 20 nm. A hybrid-gel based on PEDOT:PSS is an ionic conductor consisting of anionic PSS and cationic PEDOT. Ag NWs are connected between the ionic conductive PEDOT chains, to assemble the electrical conducting gels. PEDOT itself is a well-known linear conducting polymer, which can be used to fabricate a conducting matrix, and it has been found that divalent cations efficiently promote the gelation with PSS due to the formation of secondary chemical bonds between the sulfonate group and sulfur atom on adjacent chains. PEDOT:PSS may be a good material for optoelectronic devices owing to its high intrinsic conductivity, up to 2000 S cm−1,3 although lower than that of the ITO or networks of Ag NWs, and electrochemical stability while maintaining moderate transparency and good film-forming properties. In this study, ultrathin Ag NWs with diameters of 20 nm are interconnected with the conducting PEDOT:PSS ionic gels, to assemble transparent and highly conductive materials. This hybrid-gel solution can be coated directly onto the polyethylene terephthalate (PET) substrate by a common solution-coating technique. The coated Ag NW-PEDOT:PSS hybrid-gel electrodes films exhibited extremely uniform surfaces with compact morphologies without any uneven or rugged surface. These properties are due to NWs that are embedded into the conducting PEDOT:PSS matrix, which have excellent flexibility. The chemical structure of the conductive Ag NW-PEDOT:PSS hybrid-gel electrodes is showed in Fig. 1. An electron can be transferred from the charged Ag NWs to the cationic PEDOT chains and/or, subsequently, from the PEDOT chains to the Ag NWs. Overall, a metallic state can be achieved by the hybrid matrix. As a result, we obtained a hybrid-gel electrode layer that showed a high-performance with a high transmittance of 92% and small haze of 1.1% at a low sheet resistance of as little as 20 Ω sq−1. These properties are comparable to the optoelectronic performance of ITO.
To produce the ionic gels, 30 mL of the PEDOT:PSS (1.3% solution in water, Clevious PH 1000) was mixed with 80 mL of methanol, 5 mL of dimethylsulfoxide (DMSO), 2.5 mL of ethylene glycol (EG), and silane series coupling agent as a first step. For the second step, PEDOT:PSS dispersion were heated to 85 °C for 12 h, and, ionic gels of PEDOT:PSS are formed and, cool to room temperature. Ag NW-PEDOT:PSS hybrid-gels were prepared as follows: PEDOT:PSS ionic gels were cooled to 5 °C with vigorous stirring, and then the Ag NW solution was added so that the hybrid solution contained a 1:
1 ratio of Ag NWs to PEDOT:PSS. These hybrid-gel ink solutions were coated directly onto the PET substrate in a one-step process using a Meyer bar. The highly conductive Ag NW electrode films were fabricated without any post-treatment. The morphology and molecular structures of the Ag NW-PEDOT:PSS hybrid-gel films were observed by field emission scanning electron microscopy (FE-SEM, JEOL-JSM5410) and transmission electron microscopy (TEM, JEOL-JEM2100F). The optical properties were measured by ultraviolet spectroscopy (UV/vis, SHIMAZU-UV3150) and using a Haze meter (NDH 7000). The electrical properties of the Ag NW-PEDOT:PSS hybrid gel films were measured using a standard four-point probe technique (Laresta GP, MCP-T60).
Flexible organic photovoltaics (OPVs) were fabricated onto hybrid electrode layer/PET substrates. For the conventional device are a architecture, 18 mg of poly(3-hexylthiophene) (P3HT) (Rieke metals, Inc.) and 10.8 mg of [6,6]-phenyl-C60-butyric acid methyl ester (PC60BM) were dissolved in 1 mL of chlorobenzene; the solution was spin coated at 2500 rpm for 40 s and annealed at 150 °C for 13 min in a glove box. The thickness of the active layer was approximately 100 nm. For the reference devices, ITO electrodes on glass substrates (JMC Glass, 20 Ω sq−1 at 91% transparency) were used; all fabrication processes were identical. Solar cell properties were measured with a solar simulator (ORIEL) with a 450 W light source. The standard light source was calibrated by a standard Si photodiode to obtain the AM 1.5 condition and an intensity of 100 mW cm−2.
The Ag NW-PEDOT:PSS hybrid-gel ink could be coated directly onto the plastic substrates using a Meyer bar or roll-to-roll slot die coater for film formation. The cross-sectional schematic and surface morphologies of the solution-coated Ag NW-PEDOT:PSS hybrid-gel electrodes films using the Meyer bar are shown in Fig. 3. As shown in the SEM and AFM images in Fig. 3, these hybrid conductive layers exhibited a compact, cross-linked morphology, and their roughness was less than 5 nm. Since this hybrid matrix layer consisted of the cationic PEDOT chains interconnected with charged Ag NWs, the size and density of the Ag NWs, in particular, seems to affect the electro-optical properties of the film significantly.
The effective conductivity, and sheet resistance (Ω sq−1), of the hybrid-gel layer, according to the wire contents, is shown in Fig. 4. As shown in Fig. 4(1), the sheet resistance for the PEDOT:PSS gel matrix film alone was shown to be 270 Ω sq−1 at 94% transmittance (PET film base). However, the hybridized PEDOT:PSS matrix films consisting of 1.5, 2.5, 3.5, 5, 10, 15, and 30 wt% Ag NWs resulted in improved conductivity with values of 192, 153, 120, 100, 55, 38, and 22 Ω sq−1, respectively, at 94% transmittance. Thus, the sheet resistance of the hybrid-gel electrode film was greatly reduced when the wire content increased. In particular, the sheet resistance of the hybrid-gel films composed of 1.5 wt% Ag NWs (Fig. 4(2)) was measured at 192 Ω sq−1 lower than that of the conductive PEDOT:PSS itself (270 Ω sq−1). This means that the charge transport or hopping occurred between the cationic polymer chains and the wires although there are no wire–wire junctions in the PEDOT:PSS gel matrix embedded with a small amount of Ag NWs. However, for the hybrid films consisting of more than 15 wt% Ag NWs, all wires embedded into PEDOT:PSS matrix were connected to wire–wire junctions and interconnected with PEDOT chains, the conductivity, overall, was significantly improved. Finally, the hybrid films consisting to 30 wt% Ag NWs exhibited good conductivity with a sheet resistance of 22 Ω sq−1 at 94% transmittance (Fig. 4(8)).
Fig. 5(A) shows a plot of specular transmittance (%T, λ = 550 nm) versus sheet resistance (Ω sq−1) for films of Ag NW-PEDOT:PSS hybrid-gel electrodes composed of 30 wt% Ag NWs, along with data from previous literature results1 for transparent conductors. As shown in Fig. 5(A), the transmittance of the hybrid-gel films made in this work was up to 5–10% greater than films made from the network structure of NWs only, and showed at least equal performance to the sputtered crystalline ITO on glass. However, the hybrid-gel electrodes in this work could achieve a low sheet resistance of 20 Ω sq−1 at a transmittance of 92%, their haze value was also controlled to the 1.1% level (PET film base) at a low sheet resistance of 20 Ω sq−1 suitable for electronic display applications. This electrical performance matches the properties of crystallized-ITO films, and in optical performance, their transmittance and haze values are almost the same as that of ITO films. Here, the thin Ag NWs with a mean diameter of 20 nm and lengths of 22 μm were prepared by a high-pressure polyol process.26 Purified Ag NWs were transferred into H2O based-ink solution containing 0.1% ethyl cellulose for coating with a Meyer bar. The performance of the Ag NW films was considered to be good with a transmittance of 88–89% at a low sheet resistance of 20 Ω sq−1, as it is indicated in Fig. 5(A); however, their performance was not as good as that of the hybrid films. In addition to the excellent transparency and electrical conductivity, the hybrid-gel electrode films possessed good flexibility, which is essential for emerging optoelectronic flexible devices. To improve the mechanical flexible stability of the hybrid-gel electrode films, the resistance of the electrode film was changed according to the bending cycle number showed in Fig. 5(B). The test system consisted of two contact lines: one of the lines was fixed and the other could be moved laterally. In this test, the bending was rolled at a distance with diameter of 10 mm, subsequently unrolled at speed of 20 mm s−1, and the sheet resistance of the electrode film (R) was compared to its initial value (R0). In the case of the hybrid electrode film used in this work, the change of sheet resistance (R/R0) could be expressed as 1% or less after being unrolled 2000 times. On the other hand, the ITO electrode film used as a reference showed significant changes after less than 20 repetitions and severe cracks formed on the film surface, as shown in Fig. 5(B).
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Fig. 5 (A) Plot of transmittance (λ = 550 nm) versus sheet resistance for a 20 nm-diameter Ag NW-PEDOT:PSS hybrid-gel film. Error bars show one standard deviation for five measurements. The performances of ITO,1 20 nm-diameter Ag NWs only, and PEDOT:PSS gel are shown for comparison. (B) Change of sheet resistance after a bending test of 2000 cycles: (a) ITO electrode on PET film for comparison and (b) 20 nm-diameter Ag NW-PEDOT:PSS hybrid-gel electrode film. |
There are necessary criteria for transparent electrodes with a flexible substrate, to be used in OPV devices or organic light-emitting diodes (OLED). In particular, to achieve sufficiently transparent electrodes, films must have a high transparency of more than 90% (level of ITO) with 30 Ω sq−1 sheet resistance for device applications, and a low haze value. If transmittance and haze value can be achieved at the same conductive range as for ITO, hybrid-gel electrodes will offer new capabilities for OPV or OLED applications. In order to investigate the performance for practical application of the electrode films made by 20 nm-diameter Ag NW-PEDOT:PSS hybrid-gel electrodes in flexible OPVs, cells were fabricated based upon the following architecture: 125 μm PET film/hybrid-gel layer/ZnO/PEIE/P3HT-PCBM/MoO3–Ag (PEIE = polyethyleneimine, PCBM = [6,6]-phenyl-C60-butyric acid methyl ester). Fig. 6 shows the current density–voltage (J–V) characteristics of flexible OPVs with Ag NW-PEDOT:PSS hybrid-gel electrodes, as well as a rigid ITO electrode device for reference, measured under AM 1.5 G illumination and in the dark. Ag NW-PEDOT:PSS hybrid-gel films with a sheet resistance of 20 Ω sq−1 were used as the electrodes for the fabrication of experimental flexible OPVs, and the resulting efficiencies were comparable to those of the conventional ITO electrodes on glass. Having investigated the Ag NW-PEDOT:PSS hybrid-gel film obtained by a solution-coating technique using a Meyer bar, small-molecule OPV cells were built using these electrode films. The 100 nm-thick ZnO, 15 nm-thick PEIE, and a 200 nm-thick bulk hetero-junction layer composed of P3HT and PCBM was then spin coated in a glove box. The cell used the fundamental structure of the OPV device (as shown in Fig. 6) with a bulk hetero-junction absorber layer composed of P3HT:PCBM, commonly used in organic solar cells.
The photo-current density (Jsc) versus applied voltage (Voc) characteristic under illumination and the solar cell performance are summarized in the J–V curve and in the table in Fig. 6, respectively. The reference device with an ITO electrode on glass (with a sheet resistance of 20 Ω sq−1) exhibited a power conversion efficiency (PCE) of 2.76% and a fill factor (FF) of 0.57. On the other hand, the cell using the Ag NW-PEDOT:PSS hybrid-gel film on PET fabricated in this work exhibited a PCE of 2.62% and a FF of 0.47, comparable to the reference ITO on glass. However, the OPV cell using the Ag NW-PEDOT:PSS hybrid-gel electrode exhibited a PCE of 2.62%, slightly lower than that of the ITO-electrode on glass because the fill factor on the Ag NW-PEDOT:PSS hybrid-gel electrode is smaller than that on ITO. These results can be attributed to the fact that devices using a Ag NW-PEDOT:PSS hybrid-gel electrode layer should be formed by a wet-coating technique to realize a higher uniformity or surface roughness and a more compact organic layer in order to maintain the efficiency at a level comparable to the sputtered-ITO device.
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