Zhi Yi Leongab and
Hui Ying Yang*a
aPillar of Engineering Product Development (EPD), Singapore University of Technology and Design, 8 Somapah Road, Singapore 487372. E-mail: yanghuiying@sutd.edu.sg
bHyflux Innovation Centre, 80 Bendemeer Rd, Singapore 339949
First published on 18th May 2016
Capacitive deionization (CDI) is a promising desalination technology that is environmentally friendly and requires far less energy when compared with conventional technologies such as reverse osmosis. One of the main strategies used to improve the desalination performance is to synthesize materials that are electrically conductive, have high surface areas and are chemically stable. In this work, porous carbon hollow spheres of various sizes were synthesized using a modified Stöber process. The morphology, porosity and electrochemical properties of the spheres are studied using SEM, TEM, BET and CV techniques while their desalination performances are evaluated based on batch-mode CDI experiments. Based on our results, it is found that spheres of smaller sizes exhibit larger specific surface areas, higher specific capacitances and electrosorption capacities. The largest surface area of 809.91 m2 g−1 was obtained for a carbon hollow sphere of approximately 230 nm and a salt removal capacity of up to 18.88 mg g−1 was observed. Besides that, the electrosorption isotherms and kinetics were studied and reported.
A potentially low cost and less energy intensive solution would be capacitive deionization (CDI). CDI can be thought of as a derivative of the electrical double layer (EDL) supercapacitor since the two systems share a similar mechanism of charge sequestering on the electrode–electrolyte interface.5 Briefly put, CDI refers to the removal of charged ionic species by means of electrostatic adsorption when an electric field is imposed across two porous electrodes. A typical CDI cell consists of two porous electrodes (usually carbonaceous materials) of approximately 100–500 μm (ref. 6) and a spacer channel of about 200 μm between them. During an operation of a CDI cell, saline water is first passed through the spacer channel while a direct current (DC) potential or current is applied to the electrodes. An electric field is created between the electrodes and cations from the water are attracted to the negatively charged electrode whereas anions are attracted to the positively charged electrode. The ions are captured within electrical double layers formed inside the intraparticle pores and when these pores are saturated with ions, the electrodes is said to have reached maximum adsorption capacity. To regenerate the electrodes, a short circuit is usually applied. Once the electric field is removed, the ions return to the water and a concentrated effluent stream is produced. Since the mechanism of CDI is a purely physisorption process, continuous adsorption and regeneration will have little impact on the material and it remains usable over many cycles.
Since the operational voltage windows for CDI is less than the electrolysis voltage of water (∼1.23 V),6 the energy requirements of CDI can be significantly lower than conventional desalination systems.5,7 Leveraging on this advantage, researchers have also developed solar powered CDI modules that can provide access to portable water in remote areas.8 Furthermore, the CDI process does not necessitate the use of membranes or high osmotic pressures which translates to a potentially scalable technology.7 Lastly, electrode materials used for CDI are usually environmentally benign and the adsorption/desorption processes do not release any pollutants or contaminants. Hence, CDI is a green technology that is suitable for our water needs. Despite the promising outlook, CDI still remains a relatively new field of science and trails behind the more mature technologies such as reverse osmosis or multi-stage flash distillation.
In recent years, there has been a considerable amount of research efforts dedicated to the development of novel materials for enhanced electrosorption capacity, specifically carbon materials.3,9–15 Carbon materials are chemically inert, can be easily functionalized with various precursors and have many nanostructured derivatives that possess high specific surface areas (SSAs) and high electrical conductivities.9 Carbon materials typically used in CDI include activated carbon,16–18 carbon nanotubes,19 carbon aerogels,20 graphene composites21,22 and mesoporous carbons.23–25 Current state of art is focused on the synthesis of new materials and composites that possess conductive and adsorptive properties that are superior to their constituents. For example, polypyrrole and MnO2 were added to graphene oxide to produce a 3D hierarchical structure with a high specific surface area and a porous network.26 The polypyrrole functions as a conductive scaffolding to prevent restacking of graphene oxide sheets and to boost electrical conductivity across the composite.26 On the other hand, MnO2 was added to enhance the specific capacitance. The graphene–polypyrrole–Mn composite managed to achieve a specific electrosorptive capacity of 18.4 mg g−1 and a specific capacitance of 356 F g−1.26 Although composites have been shown to improve CDI,9 other efforts have been directed to the synthesis and application of new carbon materials. One area of focus that has seen success in electrochemical storage applications is porous carbon spheres.
Porous carbon spheres and spherical colloids have regular geometries and high specific surface areas that can be easily functionalized with precursors. Furthermore, the pore size distribution and type of porosity can be managed by various synthesis conditions through a rational design process.27 In lithium battery research, Chen et al. used micro-sized porous carbon spheres to achieve a reversible capacity of 150 mA h g−1 at a discharge current of 20 A g−1.28 And in supercapacitor research, Ferrero et al. employed N-doped porous carbon capsules in an aqueous electrolyte to produce a specific capacitance of 240 F g−1. Despite this, the use of carbon spheres in CDI research is relatively new and unexplored. The more recent work involved N-doped porous carbon spheres29 and graphene-coated hollow mesoporous carbon spheres.30 Although both pieces of work document the electrosorption capabilities of carbon spheres, they do not explain how changes in the spherical structure affect the CDI performance.
In this work, we investigate the synthesis and characterization of carbon hollow spheres (CHS) of various sizes using a modified Stöber method and their applications in CDI. The Stöber method is a well-known method used to prepare silica spheres31 and has recently been extended to synthesize resorcinol formaldehyde (RF) polymeric spheres.32,33 This method is relatively straightforward and is well-suited for preparing spheres of various sizes. We had prepared spheres of 3 different sizes and investigated the effects of size on the Brunauer, Emmett and Teller (BET) surface area (m2 g−1), the pore size distribution and specific capacitance (F g−1). The CDI performance is studied in electrosorption experiments under different experimental conditions and evaluated based on established metrics such as electrosorption capacity (mg g−1) and charge efficiency.7
In a typical synthesis, 1.25 mL of aqueous ammonia (28.0–30.0 wt%) was added dropwise into a 32 mL mixture of ethanol and deionized water (2:1, v/v) and stirred for 30 min at 30 °C in an oil bath. Next, a certain amount of TEOS (1 mL, 3 mL and 5 mL) with 0.2 g of resorcinol and 0.28 mL of formaldehyde solution (35 wt%) was added to the mixture. The resulting mixture was stirred at 30 °C for 12 h before it was transferred to a Teflon lined autoclave to be sealed and heated at 100 °C for 24 h. RF polymer coated spheres were obtained at the end of the hydrothermal step and were collected by centrifugation at 8000 rpm for 15 min. The spheres were washed with ethanol and deionized water before drying in an oven at 60 °C overnight. The dried powder was then annealed at 800 °C for 1 h under a N2 atmosphere at a heating rate of 5 °C min−1 in a tubular furnace. Finally, the carbonized products were etched with HF for 12 h and washed several times with ethanol and deionized water until pH was returned to neutral. The carbon spheres obtained were designated CHS 1, CHS 3 and CHS 5 according to the amount of TEOS added.
All chemicals with the exception of hydrofluoric acid (HF) used in the synthesis and preparation of the electrodes were purchased from Sigma Aldrich. HF was purchased from Best Chemical and diluted to 10% before use. All other chemicals were used without further purification. Deionized water for synthesis was obtained from an ultrapure water purification system (Sartorius, Arium Pro).
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Fig. 2 FESEM images of (a) CHS 1, (c) CHS 3 and (e) CHS 5 (inset shows the size distribution of the spheres). TEM images of (b) CHS 1, (d) CHS 3 and (f) CHS 5. |
Raman spectroscopy was performed to investigate the degree of graphitization and defects on the carbon sphere surface. From the Raman spectra in Fig. S1,† we observe two obvious graphitic peaks located at 1322 cm−1 (D band) and 1359 cm−1 (G band) for all CHS samples. The D band characterizes the structural disorder in the carbon matrix and the G band is attributed to the first-order scattering of E2g mode at the Γ-point.30,35 The intensity ratio of D to G band, Id/Ig is related to the degree of disorder where a lower value implies less disorder and consequently a higher degree of graphitization.30 The Id/Ig values are 1.00 for CHS 1, 1.021 for CHS 3 and 0.986 for CHS 5. The similar Id/Ig values indicate a similar carbon structure that is unaffected by size differences.
The nitrogen sorption isotherms were studied and a summary of the surface area, average pore size and total volume is recorded in Table 1. The spheres exhibit typical Type IV isotherms (Fig. 3(a)) which indicates an abundance of mesopores. This is expected since silica templates are known to impart mesoporous properties to the products formed from it.36 From the isotherms presented in Fig. 3(a), we observe both an increase in volume of N2 adsorbed and a widening of the hysteresis loop as the size of the sphere decreases. The largest SSA is observed for CHS 1 (809.91 m2 g−1) which has the smallest particle size. The pore size distribution is analysed using the BJH model and the results are shown in Fig. 3(b). Peaks in pore size distribution are observed for CHS 1 and 3 which indicates a more developed mesoporous structure as compared to that of CHS 5. CHS 1 in particular has two sharp peaks at about 4.18 nm and 6.54 nm. It is generally agreed that mesopores act as efficient transport pathways for ion diffusion and transport and this can result in high specific capacitances and ion adsorption capacities.10,23
SBET (m2 g−1) | Pore size (nm) | Pore volume (cm3 g−1) | |
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CHS 1 | 809.91 | 4.18 | 0.673 |
CHS 3 | 173.87 | 10.058 | 0.228 |
CHS 5 | 136.62 | 3.933 | 0.221 |
Fig. 3 (a) Nitrogen sorption isotherms of CHS 1, CHS 3 and CHS 5. (b) BJH pore size distributions of CHS 1, CHS 3 and CHS 5. |
Since ion adsorption in CDI occurs via the formation of EDLs, methods used to characterize supercapacitors are also relevant for CDI.6,7 CV experiments were performed using a 3-electrode setup and the effects of sphere size, solution concentration and scan rate were evaluated. The representative CV curves for all CHS samples are shown in Fig. 4(a) and although the voltammogram of CHS 1 shows slight distortion, no obvious faradic peaks were observed. The general shape of the CV curves is rectangular and show typical EDL behaviour. The specific capacitances calculated from the voltammogram areas are 191.15 F g−1 for CHS 1, 128.58 F g−1 for CHS 3 and 110.52 F g−1 for CHS 5. The increase in specific capacitance is consistent with an increase in SSAs due to smaller sphere sizes. The CV curves were further investigated by varying the scan rate from 0.5 mV s−1 to 100 mV s−1 (Fig. 4(b)) in 1 M NaCl solution using CHS 1. For the sake of clarity, the graph at a scan rate of 100 mV s−1 is not shown. The graphs at various scan rates show a distinct rectangular shape and as the scan rates increase, distortions in the CV curve are observed due to increased resistance and slower ion transportation.37 There is insufficient time for ions to diffuse into pores and this results in a decay of capacitance at higher scan rates. The decrease in specific capacitance is also observed for both CHS 3 and 5 as shown in Fig. 4(c). The effect of solution concentration is studied and the results are shown in Fig. 4(d). The specific capacitance increases with increasing solution concentration and this is due to the compression of the EDL thickness at higher concentrations.38,39 The smaller EDL thickness results in less overlapping and hence, greater adsorption of ions.
The desalination performance was evaluated based on batch-mode experiments performed using symmetric electrodes in a custom-made cell. The cell was first flushed with DI water before the experiments began. Stock NaCl solutions of various concentrations were prepared beforehand and the solution was allowed to pass through the cell until the conductivity of the effluent solution was constant. Electrosorption experiments were conducted by applying a voltage across the electrodes during ion adsorption and short circuiting during ion desorption. The electrosorption results of CHS 1 in 250 mg L−1 NaCl solution at 1.2 V is presented in Fig. 5(a). Equilibrium was reached when the conductivity of the effluent solution reached a minimum value. The transient current graph shown in the inset shows typical capacitive behaviour. The comparative results of CHS 1, 3 and 5 are shown in Fig. 5(b) and CHS 1 shows the highest salt removal capacity of 10.39 mg g−1. This result can be attributed to the high accessible surface areas of the mesoporous spheres. The adsorption–desorption curve of CHS 1 is shown in Fig. 5(c) and it shows a cyclable performance over 13 cycles. The effect of applied voltages was studied and it can be seen in Fig. 5(d) that higher voltages are favourable for electrosorption since the resulting electric field will be stronger. In addition, the increased voltage enables a more rapid rate of desalination and the resulting salt removal rates are 0.00708 mg g−1 s−1 at 1.0 V, 0.0108 mg g−1 s−1 at 1.2 V, 0.0229 mg g−1 s−1 at 1.4 V, 0.0262 mg g−1 s−1 at 1.6 V. The highest removal capacity of 18.88 mg g−1 occurred at 1.6 V which is an 81.7% improvement from 1.2 V. A summary of the electrosorption capacities of CHS 1, 3 and 5 in NaCl solutions of different concentrations is provided in Fig. S2(a).† There is a consistent improvement in electrosorption capacities for all CHS samples as concentration is increased due to a thinner EDL. CHS 1 exhibits the largest electrosorption capacity of 13.22 mg g−1 in a 750 mg L−1 NaCl solution at 1.2 V. Charge efficiency was also calculated and compared among the 3 samples. Charge efficiency relates the amount of energy to the desalination performance of the CDI cell and in an ideal scenario, a charge efficiency of 1 refers to the removal of one salt molecule per electron transferred from anode to cathode.6,40 In real systems, the charge efficiency is always less than 1 due to effects such as co-ion desorption. For our CHS samples, there is a general trend that the charge efficiency is higher for spheres of smaller sizes save for the value at 250 mg L−1 where CHS 3 is higher than CHS 1.
Empirical studies were also performed to quantify the experimental data with the use of appropriate models. Two types of adsorption isotherms (Langmuir and Freundlich) have been applied to our experimental data and the Langmuir isotherm was found to fit better. The Langmuir isotherm is given by:
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Fig. 7 Electrosorption capacities of CHS 1 as a function of time and voltage. Red lines depict 1st order kinetic fitting. |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ra06489b |
This journal is © The Royal Society of Chemistry 2016 |