S. K. Gargab,
D. P. Dattaac,
J. Ghatakde,
I. Thakurf,
K. Khareg,
D. Kanjilalb and
T. Som*a
aInstitute of Physics, Sachivalaya Marg, Bhubaneswar 751 005, India. E-mail: tsom@iopb.res.in
bInter-University Accelerator Centre, Aruna Asaf Ali Marg, New Delhi 110 067, India
cSchool of Physical Sciences, National Institute of Science Education and Research (NISER), Bhubaneswar, Odisha 751 005, India
dDepartment of Materials Science and Engineering, National Cheng Kung University, Tainan City 701, Taiwan
eInternational Center for Materials Science, Jawaharlal Nehru Centre for Advanced Scientific Research, Jakkur, Bangalore 560 064, India
fColloids and Materials Chemistry Department, CSIR-Institute of Minerals and Materials Technology, Acharya Vihar, Bhubaneswar 751 013, India
gDepartment of Physics and Department of Mechanical Engineering, Indian Institute of Technology Kanpur, Kanpur 208 016, India
First published on 11th May 2016
We synthesize nanoscale ripple patterns on Si surfaces by ion sputtering and show a systematic variation in the wettability of the surface depending upon its structure and chemical composition. As a matter of fact, our experiments reveal a hydrophilic to hydrophobic transition of the Si surface as a function of morphology and composition. Observed variation in the contact angle is found to be consistent with Wenzel's law up to the onset of a sinusoidal ripple pattern formation on the Si surface, although a clear deviation from Wenzel-like behavior is detected after ripple formation. This deviation is attributed to a reduction in the surface free energy of ion implanted Si surfaces due to the formation of ripples. Further, we detect the existence of a top amorphous layer and the presence of Ar atoms near the top surface for all ion implanted Si samples. Thus, to understand our results, we take into account the compositional modification of the implanted surface due to incorporation of Ar atoms and attempt to correlate the observed evolution of contact angle with this compositional heterogeneity following the ripple formation. We have shown that the pinning behavior of a water droplet on the rippled-Si surface, due to the presence of ripple height, can be altered through a change in the surface composition.
Wettability of surfaces is being investigated for decades in terms of contact angle measurement.17 It was thought to be a function of the surface energy15 and dependent upon the chemical composition of the surface and the liquid. Wenzel18 introduced a connection of the contact angle with the roughness of the surface. Recent theoretical studies still probe the effect of surface roughness on the change in wettability behavior.19 Apart from the roughness, other surface topological parameters (like wavelength and amplitude of surface patterns) are also found to govern the wettability of textured surfaces.20,21 In fact, the effect of anisotropic ripple-like morphology on wettability of the surface has already been investigated theoretically.14 Thus, it becomes important to experimentally investigate the wettability issues of ion-induced rippled surfaces for possible applications. Si is known to be the most important material in semiconductor technology and patterned and/or textured surfaces of Si have become promising for many applications.1–5,14–16 Where the hydrophobicity and self-cleaning property of the surface is desirable for proper operation under exposure to ambient. For instance, patterned Si surfaces are important for solar cell applications where self-cleaning process of these surfaces can significantly improve their daily life efficiency.22–24 Moreover, hydrophobicity becomes a necessary property for lab on chip devices.14–16 Wettability study on ion induced patterned surfaces exist (in a very few reports, to the best of our knowledge) at two different levels of incident ion energy (200 keV and 500 eV).20,25
In this work, we describe our studies on wettability of pattered Si surface developed by medium energy Ar+-ion impingement. From the literature, 60° angle of incidence is found to be a more favorable one for creating ripple patterns using 60 keV Ar+-ion energy.26–28 A sessile drop method is used to measure the contact angle of water droplets on the ion sputtered surfaces. To explore the ion-beam induced structural and compositional modifications, we have employed micro-Raman spectroscopy, cross-sectional transmission electron microscopy, and Rutherford backscattering spectrometry. Our results shed light on the change in contact angle with ion fluence, which is understood in terms of its physicochemical and topographical parameters. Moreover, this study will be useful for future applications which will be accessed through de-wetting process on patterned Si surfaces, for instance, assembly of microdroplets.29
The contact angle between a liquid and a solid surface depends on the interface tensions at three different interfaces, namely, solid–liquid, solid–air, and liquid–air interfaces. Thus, the contact angle measurement is found to be a tool to determine the interfacial surface tension of a solid surface which is numerically equal to the characteristic interfacial free energy. In other words, the contact angle depends on the interfacial surface energy.32 Wenzel18 has introduced the contribution of surface roughness on the contact angle of a liquid drop, at rest, on the solid surface as:
cos![]() ![]() ![]() | (1) |
In order to address the same, we now investigate the structural and compositional changes using micro-Raman spectroscopy and RBS, the results of which are depicted in Fig. 3. Fig. 3(a) shows the micro-Raman spectra of the pristine Si as well as Ar+-ion implanted Si samples at θ = 0° and 60°, as a function of the ion fluence (for a laser wavelength of 325 nm as the source for excitation). For this excitation wavelength, a narrow peak is observed at 521 cm−1 which corresponds to the pristine sample, where as a broad peak appears at 480 cm−1 for all the implanted samples. The presence of the latter peak and the absence of any peak at 521 cm−1 for the implanted samples [Fig. 3(a)] reveal the amorphous nature of the sub-surface region corresponding to the fluences ≥2 × 1017 ions cm−2. A representative RBS spectrum, obtained from the implanted sample at θ = 0° is shown in Fig. 3(b). Depth-dependent compositional analysis is performed by fitting the RBS spectra using the XRUMP simulation code.33 The fit to the data are also shown in Fig. 3(b). A good fit to the RBS spectrum in Fig. 3(b) is obtained considering a Si layer where 10% of Ar atoms are present up to a depth of 105 nm. Based on these findings, we can infer that the chemical composition of the top layer of implanted Si is modified. The surface free energy for the p-Si(100) wafers used in the present study is known to be 2512 mJ m−2,34 while the same for the amorphous Si is known to be 1050 mJ m−2.35 The ion fluence used in the present experiment is much higher than the critical fluence (∼5 × 1015 ions cm−2) for amorphization of Si36 to set in and thus, the surface free energy is expected to get reduced by more than half after amorphization. It is worth to mention here that with a reduction in the surface free energy, the hydrophobicity of a surface is expected to increase and in turn δ should increase accordingly.32 Therefore, a transition from the hydrophilic pristine Si to hydrophobic implanted Si (for the fluence of 2 × 1017 ions cm−2) surface may be an outcome of this reduction in the surface free energy. However, for the fluence of 2 × 1017 ions cm−2, where the implanted surface becomes hydrophobic, a further increment in the roughness is expected to result an increase in δ according to Wenzel's law.18 In contrast, the roughness of the implanted Si surfaces at θ = 0° remains of the same order. Therefore, as discussed earlier, it is shown that a variation in the roughness alone may not be enough to explain the increase in δ with fluence. Alternatively, it may be noted that the presence of Ar atoms, in the near-surface region (as observed from the RBS studies), may also contribute to reduce the available surface free energy due to their inert nature. Therefore, a further increase in δ at higher fluences, can be attributed to be an outcome of the presence of Ar atoms near the top of the amorphous Si layers.
We have measured δ in both these directions and the results are shown in Fig. 5. In the perpendicular direction [along the red line ‘1’ in Fig. 4], the contact angles are found to decrease with fluence from the highest value of δ = 109.5° (corresponding to the fluence of 1 × 1018 ions cm−2 where the ripple patterns start evolving) to ∼89° (correspond to the highest fluence of 8 × 1018 ions cm−2). In contrast, along the parallel direction [along the red line ‘2’ in Fig. 4], δ are found to remain constant with fluence. Thus, the contact angle measurements reveal the decreasing nature of hydrophobicity with temporal evolution of ripple morphology in one direction, whereas it remains constant along the other direction. This decreasing nature of hydrophobicity with fluence is similar to the one seen by Kumar et al.,20 who have reported increasing hydrophilicity with implantation time for ripple morphology on Si generated by using 200 keV Ar+-ion implantation. For θ = 60°, the observed transition from the hydrophilic nature of the pristine Si surface to the hydrophobic nature of the implanted surfaces can be attributed to a reduction in the surface free energy due to the presence of amorphous Si, which is similar to the case of implantation performed at 0° (as discussed above).
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Fig. 5 Variation in the measured δ and w values as a function of ion fluence for 60 keV Ar-ion implanted Si at an incident angle of θ = 60°. For ripple patterned surfaces, δ are plotted for two directions [as described in Fig. 4]: (i) parallel and (ii) perpendicular to the direction of the ripple wave vector. |
Similar to the case of 0°, ion-induced modification in the surface and sub-surface regions due to implantation performed at 60° is studied by micro-Raman, RBS, and XTEM analysis. The existence of an amorphous layer in the implanted Si samples is confirmed by micro-Raman studies [from Fig. 3(a), only a broad peak at 480 cm−1 is seen for all implanted samples which is the signature of an amorphous Si layer]. RBS spectrum of the Si sample implanted to the fluence of 3 × 1018 ions cm−2 is shown in Fig. 6. A good fit to the RBS spectrum (using the XRUMP simulation code) in Fig. 6 (red line) reveals that 12% of Ar is present up to a depth of 60 nm in the implanted Si layer. To probe the microstructure at a greater length, XTEM images of the same sample are presented in Fig. 7. The existence of a parallel modulation at the surface and the amorphous/crystalline (a/c) interface is evident here. The front and the rear slopes of the ripple pattern (with respect to the incident ion beam) are also indicated in Fig. 7(a). From the XTEM image in Fig. 7(b), the thickness of the amorphous layer is measured to be 120 nm and 70 nm at the front and the rear slope of the ripple, respectively. A closer inspection of the XTEM images shown in Fig. 7(c) and (d), taken at higher magnifications, reveals the presence of bubbles in the front slope of the amorphous layer and the bubble diameter decreases from the top surface towards the interface. While the bubbles are found to be concentrated near the front slope of the ripples, the presence of Ar bubble are hardly detected in the rear slope of the ripples. Thus, the XTEM study demonstrates an inhomogeneous distribution of Ar atoms over the ion induced ripple patterned surface. In addition, a ∼5 nm thick top layer of different contrast is discernible in Fig. 7(d), which is, presumably, either the native oxide layer formed on Si or the amorphous Si. The SAED patterns obtained from the regions marked as ‘1’, ‘2’, and ‘3’ on Fig. 7(a) are shown in Fig. 7(e)–(g). The diffused rings in Fig. 7(e) clearly show the amorphous nature of the top layer. On the other hand, Fig. 7(f) depicts the presence of both amorphous and single crystalline materials, which is quite expected around an (a/c) interface. The SAED pattern shown in Fig. 7(g) shows the presence of ordered spots, which originate from the underlying single crystalline Si substrate below the (a/c) interface.
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Fig. 6 Experimental and simulated RBS spectra of implanted Si samples to the fluence 3 × 1018 ions cm−2 at incident angles 60°. |
Now, we return to our discussion of contact angles, where a further increase in the δ value (in case an Ar-ion fluence of 5 × 1017 ions cm−2) can be due to the increasing roughness in accordance with Wenzel's law. However, a prominent change in δ cannot be explained by the observed nominal change in the roughness (w) value. Thus, a further increase in δ seems to be due to the presence of Ar atoms in the near-surface region of implanted samples like in the case of normally incident ions, which is clearly realized from the RBS analysis (Fig. 6). In fact, the presence of Ar atoms corresponding to such a high fluence is also evident from the TEM images depicted in Fig. 7. The decrease in δ for the perpendicular-mode or a constant value of δ in the parallel-mode are in contrast to our findings corresponding to θ = 0°, where it increases for the same fluence range. It is thus clear that the evolution of ripple morphology is able to make significant changes in δ.
A decreasing trend in δ in the perpendicular-mode contradicts Wenzel's law, which predicts an increasing δ with an increase in the roughness with fluence. Thus, to understand this decreasing behavior in δ with fluence, we consider the following two possibilities: (1) for a ripple patterned surface, Chung et al.39 have shown that the variation in the contact angle with increasing roughness follows Wenzel's law when measured along the parallel direction (Fig. 4), whereas it follows the opposite trend when measured along the perpendicular direction. In the present case, the observed decreasing trend in the contact angle with increasing fluence and roughness can be due to the pinning of the water droplet boundary in the presence of a height barrier at that place; (2) the homogeneous presence of Ar atoms in the near-surface region of the amorphous layer of rough surfaces (fluences < 1 × 1018 ions cm−2) at an oblique incidence angle of 60° (ref. 40) can lead to a change in δ, as is found in the case of implantation performed at 0°. However, the XTEM image shown in Fig. 7 reveals that the front slope of the ripple which face the beam directly is densely populated with Ar atoms (at the surface), whereas the amount of Ar atoms is negligible in the rear slope of ripples. Thus, in the case of 60 keV Ar-ion induced ripple patterns (which evolve under the implantation performed at 60°), the presence of Ar atoms in the near-surface region of the top amorphous layer is found to be inhomogeneous unlike the case of 0° where no pattern formation takes place (but only rough surfaces evolve). Due to this inhomogeneous compositional aspect of any given ripple patterned surface, the surface area which contains Ar atoms becomes smaller compared to the rough surface. Hence, in contrary to the homogeneous presence of Ar atoms (as in the case for θ = 0°) in the vicinity of the top amorphous surface layer which leads to a decrease in the surface free energy and an increase in δ, the contact angle δ is supposed to follow a decrease in its value for the inhomogeneous distribution of Ar atoms in the case of a ripple patterned Si surface. This reverse behavior of δ can be justified from the equilibrium condition of surface tension,32 where the same volume of a liquid droplet requires more surface area of a patterned sample compared to a rough surface in order to compete with the available excess surface free energy (due to the absence of Ar atoms in the rear slopes) on a ripple patterned surface. Therefore, the lower δ values (109.5° and 107°) in both directions at the onset fluence for ripple pattern to set in (i.e. 1 × 1018 ions cm−2) compared to that for the fluence 5 × 1017 ions cm−2 (117°), confirms the influence of an inhomogeneous Ar distribution around the ripples. The surface area of the inhomogeneous Ar atom distribution increases with increasing ion fluence,37 since the ripple height (and the corresponding roughness) increases with ion fluence (Fig. 5). Therefore, this increasing inhomogeneity with fluence, may lead to a decrease in δ (in the perpendicular mode) at higher fluences. However, the pinning of the liquid-to-solid interface along the perpendicular direction, as described by Chung et al.,39 should oppose this decrease in δ value due to the presence a height barrier at the boundary of the liquid-to-solid interface. Thus, the observed decrease in δ value reveals that the pining behavior along the perpendicular direction can be altered by bringing in changes in the composition at the Si surface, as has been done here by using the inert gas ion beam.
Nonetheless, if an inhomogeneity in Ar atom distribution over the implanted surface would be the only reason for decreasing δ along the perpendicular direction, then δ should also decrease in parallel direction as well. However, it remains constant (if not increases after the ripple pattern sets in according to Wenzel's law) with fluence when measured along the parallel direction. On the other hand, if only Chung's model would be applicable in the present case, we must get an increasing δ value (after ripples set in along the parallel direction according to Wenzel's law). Therefore, the nearly constant value of δ (after ripple pattern sets in) in the parallel direction can be understood as two competitive processes: (i) Wenzel's law that increases the δ value and (ii) inhomogeneous presence of Ar atoms in the near surface region of the amorphous layer that decreases the δ value. Thus, our analysis reveals that the behavior of Si wettability is highly dependent on the compositional and structural properties of the Si surface, which can be precisely tuned by using the ion-beam technique.
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