T.
Maegawa
,
O.
Miyashita
,
Y.
Irie
,
H.
Imoto
and
K.
Naka
*
Faculty of Molecular Chemistry and Engineering, Graduate School of Science and Technology, Kyoto Institute of Technology, Goshokaido-cho, Matsugasaki, Sakyo-ku, Kyoto 606-8585, Japan. E-mail: kenaka@kit.ac.jp
First published on 23rd March 2016
Polymerization of a para-substituted bis(3-aminopropyl)hexaisobutyl-substituted T8 cage with pyromellitic dianhydride (PMDA) and 4,4′-(hexafluoroisopropylidene)diphthalic anhydride (6FDA) resulted in corresponding polyimides containing T8 cages in the main chains, denoted as T8/PMDA polyimide and T8/6FDA polyimide, respectively. The optical transmittance of the yellow-colored freestanding film of T8/PMDA polyimide was over 90% in the visible region between 780 and 475 nm with a film thickness of 0.1 mm and the absorption edge was observed at approximately 590 nm. On the other hand, the film of T8/6FDA polyimide showed excellent transparency in the visible region with an excellent optical transparency of over 90% even at 360 nm. DSC analysis of both the polyimides showed no glass transition and melt behavior between room temperature and 400 °C. Contact angles of water for the films of T8/PMDA polyimide and T8/6FDA polyimide were 97 ± 2° and 96 ± 5°, respectively, and both are significantly higher than that of poly(pyromellitic dianhydride-oxydianiline) (PMDA-ODA) polyimide and comparable to that of polyethylene. Martens' hardness and coefficient of thermal expansion (CTE) of T8/PMDA polyimide were significantly lower and higher than that of PMDA-ODA polyimide, respectively, and these values are comparable to those of polyethylene. The replacement of PMDA with 6FDA significantly improved Martens' hardness and CTE. The XRD analysis for the T8-containing polyimides indicates a highly packed nanostructure of the hexaisobutyl-T8 unit in the polymer films and the isobutyl-T8 unit in T8/6FDA polyimide has a more packed structure than that in T8/PMDA polyimide.
Recently, “polymeric materials based on element-blocks” have been proposed as a new concept of hybrid polymeric materials, and we expect this to promote new research and to present new ideas for material design involving all elements in the periodic table.22 In particular, the use of caged silsesquioxanes, denoted as (RSiO1.5)n or labeled Tn cages as element-blocks has been demonstrated to be an efficient method for designing of element-block polymers.23–39 Specifically, polymers incorporating the cage silsesquioxanes in the main chain are expected to possess significantly improved mechanical and thermal stability, because the volume fraction of the caged silsesquioxane units was highest.32–37 Partially condensed disilanol silsesquioxanes are obtained by hydrolytic condensation of cyclohexyltrichlorosilane or partially hydrolyzed T8-cages and used as monomers for polymerization.40–44 Di- and tri-functional T10 and T12 cages are prepared by rearrangement of T8 cages caused by F− and employed to obtain soluble and processable polymers incorporating the caged silsesquioxanes in the main chain.45–48 A soluble polymer containing caged silsesquioxnaes in its main chain is prepared in one-step by hydrolytic condensation of amino group containing organotrialkoxysilanes.49 The use of double-decker-shaped phenyl-substituted silsesquioxanes (DDSQs) possessing precisely two reactive hydrosilane groups is the most successful approach to making linear hybrid polymers.32–37 Introduction of DDSQ in the main chain of polymer backbones showed outstanding thermal stability and significantly increased in glass transition temperatures. However, the limitation of the phenyl substituent and the resulting mixture of cis and trans isomers in DDSQ inhibit the further development of hybrid polymer materials. Development of well-defined caged silsesquioxane monomers having two polymerizable functional groups would enable us to develop various types of polymeric materials based on Tn cages as element-blocks.
The alkyl-substituted T8 cages are cube-octameric molecules with an inner inorganic silicon and oxygen framework, which is externally covered by flexible organic substituents. The isobutyl-substituted T8 cages are regarded as organic–inorganic hybrid units, in which the isobutyl substitutes act as molecular level-softened segments and the inner T8 caged framework provide improved mechanical and thermal properties to suppress their movement. In contrast to large number of reports on polymers containing the caged silsesquioxanes in the side chain, few papers have reported the synthesis of polymers with the caged silsesquioxanes in the main chain. These are prepared by a step polymerization system using well-defined caged silsesquioxane monomers having two polymerizable functional groups.38,39 We have recently reported that a para-substituted bis(3-aminopropyl)hexaisobutyl-substituted T8 cage was successfully synthesized via a selective corner-opening reaction of 3-aminopropylheptaisobutyl-substituted T8 cage and a subsequent corner-capping reaction.38 The key stage of this route is the corner-opening of the completely condensed 3-aminopropyl heptaisobutyl-substituted T8 cage with aqueous tetraethylammonium hydroxide (TEAOH), affording trisilanol aminopropyl hexaisobutyl-substituted T8 cage as the predominant product.50,51 Our previous letter reported initial studies about polymerization of the T8 monomer with pyromellitic dianhydride (PMDA) to obtain a yellow, free-standing film (Scheme 1).38 In the present manuscript, polymerization of the T8 monomer and 4,4′-(hexafluoroisopropylidene)diphthalic anhydride (6FDA) was performed to test the effect of a different imide linker structure (Scheme 2). We found that the replacement of PMDA with 6FDA resulted in colorless transparent films with high thermal stability, and their mechanical, thermal, and optical properties can be tuned by changing the structure of the linking imide segments.
The T8/PMDA polyimide precursor solution was cast on a Teflon sheet and heated at 220 °C for 30 min to result in a yellow transparent film. FT-IR (KBr): ν = 1090, 1364, 1391, 1721, 1773, 2953 cm−1.
The reaction solution was cast on a Teflon sheet and heated at 220 °C for 30 min to result in a colorless transparent film. FT-IR (KBr): ν = 1094, 1209, 1366, 1392, 1716, 1778, 2953 cm−1.
The polymerization solution of T8/PMDA poly(amic acid) was then cast on a Teflon sheet and heated at 220 °C for 30 min to obtain a yellow, free-standing film with high transparency. The obtained sample was insoluble in common organic solvents such as chloroform, THF, acetone, and DMF. FT-IR analysis of the film sample shows peaks characteristic of the imide structure at 1364 cm−1 (C–N stretching) and 1721 and 1773 cm−1 (CO stretching) as well as the asymmetric stretching of the Si–O–Si of the cage framework at 1090 cm−1, suggesting that no decomposition of the T8 caged structure occurred and T8/PMDA polyimide was obtained (Fig. 1a). No peaks characteristic of the primary amine at 3433 cm−1 and the carboxylic acid or anhydride structures suggest formation of a relatively high-molecular-weight polymer.
Because the polymerization solution of 1 with 6FDA was hardly soluble in NMP, 1 was polymerized with 6FDA at room temperature in a mixed solvent (toluene/DMAc, 1/2, v/v) for 1 h. To confirm the formation of T8/6FDA poly(amic acid), one drop of the reaction mixture was collected and the solvent was removed under reduced pressure. The FT-IR analysis of the resulting residues shows peaks characteristic of the amide structure at 1655 cm−1 (CO stretching) and the carboxylic acid at 1719 cm−1 (C
O stretching), as well as the asymmetric stretching of the Si–O–Si of the cage framework at 1119 cm−1 (ESI†). The 1H-NMR spectrum of the soluble part of the resulting residues in CDCl3 showed the disappearance of α-methylene and β-methylene protons of the aminopropyl groups in 1 at 2.67 and 1.56 ppm and the appearance of new peaks corresponding to the α-methylene protons at 3.44, indicating the formation of T8/6FDA poly(amic acid) (see ESI†). GPC analysis of the soluble part of T8/6FDA poly(amic acid) in THF suggests polymer formation, with number average and weight average molecular weights (polystyrene standards) of 3100 and 52
000, respectively (see ESI†).
The solution of T8/6FDA poly(amic acid) was then cast on a Teflon sheet and heated at 220 °C for 30 min to obtain a colorless, free-standing film with high transparency. The obtained sample was insoluble in common organic solvents such as chloroform, THF, acetone, and DMF. FT-IR analysis of the film shows peaks characteristic of the imide structure at 1368 cm−1 (C–N stretching), 1718 and 1778 cm−1 (CO stretching), and CF3 at around 1200 cm−1, as well as the asymmetric stretching of the Si–O–Si of the cage framework at 1093 cm−1, suggesting that there was no decomposition of the T8 caged structure and the polyimide with the T8 caged unit in the main chain was obtained (Fig. 1b). Again no peaks characteristic of the primary amine at 3433 cm−1 and the carboxylic acid or anhydride structures suggest the formation of a relatively high-molecular-weight polymer.
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Fig. 2 UV-vis transmittance spectra of the films obtained from T8/PMDA polyimide38 and T8/6FDA polyimide on soda lime glasses. The thickness was about 0.1 mm. The insert shows the appearance of the films. |
The samples were heating at 300 °C for 10 min by an oven in N2 flow before the TGA measurements. T8/PMDA polyimide38 and T8/6FDA polyimide under N2 showed 5% weight losses at 505 °C and 483 °C, respectively (Fig. 3). The weight loss of T8/PMDA polyimide and T8/6FDA polyimide between 400 and 600 °C was 26 wt% and 29 wt%, respectively. DSC analysis of both the polyimides showed no glass transition and melt behavior between room temperature and 400 °C (Fig. 4). The dynamic Young's modulus (E′) of T8/PMDA polyimide film at 25 °C was 2.4 × 109 Pa, which is comparable to that of typical amorphous polymers in the glassy state.53 This result suggests that T8/PMDA polyimide film was in glassy state at between room temperature and 400 °C. Generally, relative lower glass transition temperatures around 300 °C or less are observed for the aliphatic polyimides, especially using 6FDA.54,55 However, both the present T8-containing polyimides significantly increase glass transition temperature.
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Fig. 3 TGA thermograms of the films of T8/PMDA polyimide and T8/6FDA polyimide at a heating rate of 10 °C min−1 in N2 flow. |
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Fig. 4 DSC curves of T8/PMDA polyimide and T8/6FDA polyimide at a heating rate of 10 °C min−1 in N2 flow for the whole temperature range. |
Thermal properties of the polyimide films were also estimated by thermomechanical analysis (TMA) (Fig. 5). The TMA slopes for both the polyimide films were proportion to the temperature in the whole range of the experiments. In the case of T8/PMDA polyimide, no inflection point was observed between room temperature and 350 °C, suggesting no glass transition. This observation agrees with the DSC analysis, which showed no glass transition and melt behavior between room temperature and 400 °C. The decrease in the TMA value for T8/6FDA polyimide observed over 300 °C, which may be due to volumetric shrinkage of the film. The coefficient of thermal expansion (CTE) was determined from the slopes of the plot between thermal expansion and temperature. CTE for T8/PMDA polyimide is 18.2 × 10−5 K−1, which is higher than that of PMDA/ODA polyimide and comparable to that of HDPE (Table 1). CTE for T8/6FDA polyimide is 8.13 × 10−5 K−1, which is lower than that of T8/PMDA polyimide.
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Fig. 5 TMA measurements of T8/PMDA polyimide and T8/6FDA polyimide at a heating rate of 10 °C min−1 under 2 g load. |
Martens' hardness (N mm−2) | CTE (K) | Density (d) (g cm−3) | Contact angle (°) | |
---|---|---|---|---|
T8/PMDA polyimide | 37.8 ± 0.2 | 18.2 × 10−5 | 1.24 ± 0.00 | 97 ± 2 |
T8/6FDA polyimide | 140.5 ± 19.1 | 8.13 × 10−5 | 1.12 ± 0.00 | 96 ± 5 |
PMDA-ODA polyimide | 219.7 ± 0.5 | 5.0 × 10−5 | 1.48 ± 0.01 | 76 ± 2 |
HDPE | 42.1 ± 6.2 | 22.2 × 10−5 | 0.946 ± 0.002 | — |
LDPE | 22.1 ± 1.0 | 45.8 × 10−5 | 0.919 ± 0.001 | — |
Martens' hardness measurement was performed for the T8-containing polyimides, PMDA-ODA polyimide, HDPE, and LDPE (Table 1). The Martens' hardness of T8/PMDA polyimide was significantly lower than that of PMDA-ODA polyimide and comparable to that of HDPE. On the other hand, that of T8/6FDA polyimide was approximately 4 times higher than that of T8/PMDA polyimide. However, the value was still lower than that of PMDA-ODA polyimide.
Martens' hardness and CTE value of T8/PMDA polyimide were comparable to those of HDPE. However, Tg of T8/PMDA polyimide is significantly higher than that of HDPE. Polyethylene is a thermoplastic material, and its elastomeric properties depend on the crystallinity of the polymer. The crystallinity and its structure of the thermoplastic material significantly affect its physical property. In addition, the relationship between the macroscopic mechanical behavior and structure on the micro- and nanometer scale is still a topic of debate. Introduction of the T8-unit in the polymer main chain is promising way to secure amorphous character as well as good thermal properties. The isobutyl-substituted T8 cages are types of organic–inorganic hybrid units, in which the isobutyl substitutes act as molecular level-softened segments and the T8 cage provide improvement of mechanical and thermal properties due to suppress their movements by their bulky and relative high-molecular-weight frameworks.
Contact angles of water for the films of T8/PMDA polyimide and T8/6FDA polyimide were 97 ± 2° and 96 ± 5°, respectively (Fig. 6). These are significantly higher than that of PMDA-ODA polyimide (76 ± 2°). Both the T8-containing polyimides exhibited the same contact angles, suggesting hydrophobic character of the isobutyl-substituted T8 cages determines the high contact angles. These observations suggest that introduction of the T8-unit in the main chain significantly improved hydrophobicity.
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Fig. 6 Photographs of 1.5 μL water droplets on the films of T8/PMDA polyimide, T8/6FDA polyimide, and PMDA-ODA polyimide. |
Density data were obtained by gas displacement pycnometry. Densities (d) of T8/PMDA polyimide and T8/6FDA polyimide were 1.24 g cm−3 and 1.12 g cm−3, respectively, which are lower than that of PMDA-ODA polyimide (1.48 g cm−3). Density of octaisobutyl-substituted T8 cage is 1.248 g cm−3 according to crystal packing.56 High volume fraction of the T8 cages in the present polyimides decreased their densities in comparison with common polyimides.
The XRD patterns of both the T8-containing polyimides show broad peaks centered near a 2θ value of 20°, indicating amorphous polymers (Fig. 7). T8/PMDA polyimide38 and T8/6FDA polyimide also show broad diffraction peaks at 2θ values of 7.4 and 8.3°, respectively. The spacings for T8/PMDA polyimide and T8/6FDA polyimide evaluated from the peak positions were 1.2 nm and 1.1 nm, respectively. Diffraction peaks of mono-functional heptaisobutyl-T8 cages appeared at 2θ = 8.2, 11.0, 12.2, and 19.1°, and were associated with the hexagonal crystalline structure of the T8 cage.57 The present diffraction peaks at 2θ values of 7.4 and 8.3° for the T8-containing polyimides indicate that regular repeating distances are consistent with the dimensions of the isobutyl-T8 cage. The lower 2θ value for T8/6FDA polyimide suggests that the isobutyl-T8 unit in T8/6FDA polyimide has more packed structure than that in T8/PMDA polyimide. Martens' hardness of T8/6FDA polyimide was approximately 4 times higher than that of T8/PMDA polyimide and CTE of the former was more than 2 times lower than that of the later. Replacement of the imide linker units significantly affects the mechanical properties of the T8-containing polyimides.
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Fig. 7 XRD traces of T8/PMDA polyimide38 and T8/6FDA polyimide at room temperature. |
Martens' hardness and coefficient of thermal expansion (CTE) of T8/PMDA polyimide were significantly lower and higher than that of PMDA-ODA polyimide, respectively, and these values are comparable to those of HDPE. The replacement of PMDA with 6FDA significantly improved Martens' hardness and CTE, which may be due to higher packed structure of the isobutyl-T8 unit in T8/6FDA polyimide than that in T8/PMDA polyimide. These results suggest that physical properties of polyimides containing hexaisobutyl-substituted T8 cages in their main chains can be tuned by changing their linkage structures without decreasing their Tg. We also found that the di-functional T8 cages significantly reduce their crystallinity in comparison with those of mono-functionalized T8 cages. Polymers incorporating T8 cages in the main chain are expected to develop various types of polymeric materials based on T8 cages as element-blocks.
Footnote |
† Electronic supplementary information (ESI) available: Characterization data for T8/PMDA poly(amic acid) and T8/6FDA poly(amic acid). See DOI: 10.1039/c6ra04860a |
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