Luyi
Chen
ab,
Yeru
Liang
*a,
Hao
Liu
a,
Weicong
Mai
a,
Zhiyong
Lin
*b,
Hongji
Xu
a,
Ruowen
Fu
a and
Dingcai
Wu
*a
aMaterials Science Institute, PCFM Lab and GDHPPC Lab, School of Chemistry and Chemical Engineering, Sun Yat-sen University, Guangzhou 510275, P. R. China. E-mail: wudc@mail.sysu.edu.cn; liangyr@scau.edu.cn; Fax: +86-020-84112759; Tel: +86-020-84112759
bDepartment of Material Science and Engineering, Huaqiao University, Xiamen 361021, P. R. China. E-mail: linzy@hqu.edu.cn
First published on 11th May 2016
Development of facile synthetic procedures for the fabrication of well-defined hollow carbon nanospheres with a highly porous shell structure is still a very important but really challenging issue. Herein, we report a facile hypercrosslinking strategy to prepare hollow microporous carbon nanospheres with a BET surface area as high as 1166 m2 g−1. SiO2@polystyrene core–shell nanospheres were first prepared, and then were treated through a hypercrosslinking reaction to provide the polystyrene shell with well-developed microporosity. Moreover, the as-constructed hypercrosslinked shell structure ensures a good framework carbonizability and nanostructure inheritability during the high-temperature carbonization process. The porous structure and morphology of the resulting hollow microporous carbon nanospheres can be easily tailored by varying the hypercrosslinking and carbonization conditions. Due to the rational integration of a highly microporous shell structure and a well-defined hollow spherical morphology in the nanometer range, the hollow microporous carbon nanospheres prepared here show good electrochemical performances as active electrodes of lithium ion batteries and supercapacitors.
Up to now, significant research has been directed towards the synthesis of HCNS with designed functionality, suitable morphology and tunable composition.1b–d,3 Despite a great deal of effort, most of the carbonaceous shells of the HCNSs are suffering from poor nanoporosity. This could be because a small amount of pores within their carbonaceous framework are mainly generated from the burn-off of non-carbon elements and carbon-containing compounds during pyrolysis.1k,4 These conventional HCNSs without sufficient permeable channels are limited in applications, especially in the areas that need fast mass transport. With the development of templating synthetic strategy, HCNSs with a porous shell structure have been explored. Nevertheless, many of them usually possess specific surface areas below 1000 m2 g−1. Although further chemical activation can generate a well-developed porous structure with high specific surface area, extensive creation of pores could easily cause the collapse of their nanostructures, especially for the nanospherical morphology.5 Therefore, the development of facile synthetic procedures for fabrication of well-defined HCNSs with a highly porous shell structure is still a very important but really challenging issue.
Here we report a new class of HCNSs with a well-developed microporous shell structure through a facile hypercrosslinking strategy. The overall synthetic procedure is illustrated in Fig. 1. SiO2@polystyrene (SiO2@PS) core–shell nanospheres are initially prepared through an emulsion polymerization procedure. Then SiO2@PS nanospheres are treated through a facile hypercrosslinking reaction to provide the PS shell with a well-developed microporosity. More importantly, the hypercrosslinking endows the shell with a rigid hypercrosslinked structure characteristic, which ensures good framework carbonizability and nanostructure inheritability during the high-temperature carbonization process. Therefore, after the carbonization treatment and the subsequent removal of the SiO2 component, hollow microporous carbon nanospheres (HMCNSs) with a BET surface area as high as 1166 m2 g−1 are obtained. Due to the rational integration of highly microporous shell structure and well-defined hollow spherical morphology in the nanometer range, the as-prepared HMCNSs show good electrochemical performances as active electrodes of supercapacitor and lithium ion battery.
000 rpm, 15 min) and redispersion with ethanol, and drying at 45 °C under vacuum for 12 h, the functionalized SiO2 nanoparticles were obtained.
000 rpm, 10 min) and redispersion with ethanol and then dried at 50 °C under vacuum for 12 h.
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1 by volume). A microporous membrane (Celgard 2300) was used as the separator. The coin cells were assembled in an argon filled glove box (Mbraun). The galvanostatic charge/discharge tests were conducted in the potential range from 0.01 to 3.0 V at different current densities. On the other hand, the electrochemical performances of HMCNS-24 as electrode material of supercapacitor were measured in 6 M KOH using a sandwich-type two-electrode testing cell at ambient condition. HMCNS electrodes in the form of round sheet were obtained by pressing a mixture film of 92 wt% HMCNS and 8 wt% polytetrafluorethylene into a nickel foam current collector. The loading density of the active material in each electrode is about 3.6 mg cm−2. Galvanostatic charge–discharge tests were executed at different current densities over a voltage range of 0–1.0 V using Arbin BT2000 instrument. Cyclic voltammetry (CV) measurement was performed at different sweep rates with an IM6e electrochemical workstation from −1 V to 0 V. The specific capacitance (Cm) was calculated according to the equation Cm = 2 × Imt/ΔV, where Im, t and ΔV represent the current density, the discharge time and the discharge voltage, respectively.
C containing surface for an emulsion copolymerization reaction of styrene and divinylbenzene. The validity of the functionalization treatment is supported by the Fourier-transform infrared (FTIR) spectrum (Fig. S1†). Furthermore, SEM image analysis shows that the resulting functionalized SiO2 nanoparticles have similar spherical nanostructures including average diameter (ca. 122 nm) and monodispersity to their parent SiO2 nanoparticles, illuminating that the functionalization reaction essentially does not change the morphology (Fig. 2A, S2, S3A and S4A†).
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| Fig. 2 SEM images of (A) functionalized SiO2 nanoparticles, (B) SiO2@PS nanospheres, (D) SiO2@xPS-24 nanospheres and (E) HMCNS-24, TEM images of (C) SiO2@PS nanospheres and (F) HMCNS-24. | ||
Subsequently, the divinylbenzene-precrosslinked polystyrene shells are coated onto these functionalized SiO2 nanoparticles through an emulsion copolymerization reaction. Fig. 2B reveals that the as-prepared SiO2@PS nanosphere presents a uniform spherical morphology, and its diameter is enlarged to be about 198 nm (Fig. S3B†). TEM image in Fig. 2C confirms the successful formation of a homogeneous polymeric shell onto the SiO2 core, where a dark core is encapsulated in a gray layer. Dynamic light scattering (DLS) curve in Fig. S4B† shows that the SiO2@PS nanospheres demonstrate high monodispersity characteristic with a low polydispersity index (PDI) of 0.022, indicating that the emulsion copolymerization reaction does not occur between the neighboring nanospheres.
Afterwards, the hypercrosslinking of SiO2@PS nanospheres is carried out after adding the mixture of anhydrous aluminum chloride and carbon tetrachloride under stirring for 24 h, resulting in the core–shell structured SiO2@xPS-24 nanospheres. SEM observation reveals that the obtained SiO2@xPS-24 still remains the distinct and original good nanospherical morphology (Fig. 2D). The diameter of SiO2@xPS-24 is measured to be ca. 229 nm in Fig. S3C,† which is a little larger than that of SiO2@PS. During the hypercrosslinking process, the PS chains in the shell of SiO2@PS are swollen in carbon tetrachloride and then undergo inter-sphere hypercrosslinking by formation of –CCl2– crosslinking bridges (Fig. S4C and S5†). The –CCl2– crosslinking bridges are subsequently converted to –CO– groups by hydrolysis. The formation of –CO– crosslinking bridges is confirmed by FTIR spectrum (Fig. S6†). Such a hypercrosslinking process subdivides the original solid PS shell into numerous microporous xPS shell (Table S1†). These micropores are mainly centered at 1.3 nm (Fig. S7†). Moreover, the hypercrosslinking reaction guarantees good framework carbonizability and nanostructure stability during the subsequent high-temperature carbonization process.6 Therefore, the subsequent high-temperature pyrolysis treatment not only transforms PS shell into carbonaceous shell, but also generates a substantial number of new 0.5 nm-sized micropores in the resulting carbonized SiO2@xPS-24 (Fig. S8 and Table S1†).
The targeted HMCNS is obtained by removal of SiO2 core template from carbonized SiO2@xPS-24. As evidenced by the SEM image in Fig. 2E and TEM image in Fig. 2F, the original good spherical morphology and distinct hollow structure are well retained in the resulting HMCNS-24 sample. It demonstrates that the hypercrosslinked PS framework is sufficiently rigid, which endows the HMCNS-24 sample with good nanostructure inheritability during the carbonization process. Simultaneously, the resulting HMCNS-24 presents good monodispersity with a low PDI of 0.005 (Fig. S4D†), suggesting no obvious aggregation of the spheres after carbonization and removal of SiO2 core template. The overall diameter of the HMCNS-24 is reduced to about 162 nm by analysing SEM image (Fig. S3D†), indicating a framework shrinkage caused by mass loss after carbonization. Based on TEM image analysis, the typical core size and shell thickness of HMCNS-24 are calculated to be around 122 and 20 nm, respectively (Fig. S9 and S10†). High-resolution TEM image reveals that the shell of HMCNS-24 presents a three-dimensional network-type microporosity (Fig. S11†). The presence of the micropores is also confirmed by an adsorption uptake at the low relative pressure (P/P0) in its N2 adsorption–desorption isotherm of the HMCNS-24 (Fig. 3A). According to the DFT pore size distribution of HMCNS-24 in Fig. 3B, the size of micropores of HMCNS-24 is mainly centred at 0.5 and 1.3 nm. The macropores range from 50 to 120 nm, which may be ascribed to the hollow cores and the aggregation of carbon nanospheres. The SBET is measured to be as high as 1166 m2 g−1. The external surface area and microporous surface area are calculated via the t-plot method to be 583 and 583 m2 g−1, respectively. The measured total pore volume is 1.36 cm3 g−1.
The as-constructed carbon framework of HMCNS-24 is studied by wide-angle XRD pattern and Raman spectroscopy. The XRD pattern shows broad peaks centered at 2θ ≈ 23° and 44°, demonstrating a low graphite character (Fig. S12†). The Raman spectrum shows two characteristic peaks around 1350 cm−1 and 1600 cm−1, which are attributed to the D (disordered) and G (graphitic) bands, respectively (Fig. S13†). The broader D band further confirms the low degree of crystallinity for carbon framework.
The pore structures of HMCNSs can also be readily adjusted by altering the carbonization conditions, including carbonization temperature, time and heating rate (Fig. 4). It can be seen that SBET increases remarkably as the carbonization temperature increases. Moreover, the carbonization time and heating rate also play important roles. SBET significantly increases firstly and then decreases with increasing the carbonization time and heating rate. For example, SBET increases from 551 to 1179 m2 g−1 when the carbonization temperature rises from 700 to 1000 °C at a heating rate of 5 °C min−1. With extending the carbonization time from 1 h to 3 h, the SBET increases notably from 820 to 1166 m2 g−1. When further increasing the carbonization time to 5 h, SBET decreases to 831 m2 g−1. In addition, increasing the heating rate from 1 to 5 °C min−1 leads to a distinct increase of SBET from 468 to 1166 m2 g−1, but a further increase of the heating rate to 10 °C min−1 decreases SBET to 831 m2 g−1. It is worth mentioning that the nanospherical morphology is well retained in various HMCNSs in spite of their distinct porous structures (Fig. S17†), indicating the good stability of nanostructure during various carbonization treatments.
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| Fig. 4 S BET of HMCNSs obtained at various carbonization conditions, including (A) carbonization temperatures, (B) carbonization times and (C) heating rates. | ||
In order to investigate the importance of the SiO2 core template during the carbonization process, a control carbon sample is prepared by removal of SiO2 core template from SiO2@xPS and subsequent carbonization. It is found that the control carbon sample can't preserve the nanospherical morphology of its polymeric precursor (Fig. S18†). Significant inter-sphere fusion occurred during the carbonization process, and the resulting control carbon sample had a very ill-defined and irregular nanomorphology (Fig. S18B and C†). This comparison result clearly confirms that the support of the SiO2 core template is crucial to formation of the well-defined carbon nanospherical morphology.
The cycling performance of HMCNSs under a current density of 100 mA g−1 is shown in Fig. 5B. The discharge capacity remains stable at around 620 mA h g−1 when the test was prolonged to 50 cycles. Such high reversible capacities exceed that of many previously reported typical carbon nanospheres as anode materials (Table S2†). Moreover, the rate performance of HMCNS-24 was tested with the current densities ranging from 100 to 2000 mA g−1 (Fig. S19B†). The average specific capacities are calculated to be 1610, 588, 420, 396, 340 and 279 mA h g−1 at current densities of 100, 200, 500, 800, 1000 and 2000 mA g−1, respectively. After the high-rate charge–discharge cycling, the specific capacity is recovered to 696 mA h g−1 when the current density reduced immediately to 100 mA g−1, revealing a good rate performance and reversibility of the electrode.
Supercapacitors have drawn considerable attention in recent years due to their high power density, long cycle life, and short charging period. Carbon-based materials play a significant role in the development of alternative clean and high-performance supercapacitors.9 The good electrochemical performance is also observed in the electrochemical capacitive measurement employing HMCNS-24 as supercapacitor electrode. For comparison, a commercial activated carbon YP-50 used for supercapacitor is investigated under the same experimental conditions. As shown in Fig. 5C and S20A,† HMCNS-24 shows better rectangle-shaped cyclic voltammogram curves when compared to YP-50, especially at the high sweep rates (e.g., 500 mV s−1). It indicates that HMCNS-24 facilitates more rapid ion diffusion than YP-50, especially during large current charge–discharge processes. The Nyquist plots in Fig. S20B† display that the diameter of the semicircle in correlation with the charge-transfer resistance of the electrode for HMCNS-24 (2.6 ohm) is smaller than that of YP-50 (7.5 ohm) in the high frequency region. It suggests that HMCNS-24 has lower impedance at the electrode/electrolyte interface and faster ion movement inside the nanopores. The resistance for ion diffusion critically influences the capacitive performance. As shown in Fig. 5D, no matter whether the current density is high or low, HMCNS-24 shows excellent capacitive performances when compared to YP-50. For example, the specific mass capacitance of HMCNS-24 is as high as 174 F g−1 at a current density of 0.05 A g−1, higher than that of YP-50 (i.e., 157 F g−1). Even increasing the current density to 10 A g−1, HMCNS-24 still presents a remarkably high specific capacitance of 113 F g−1, which is more than 3 times as high as that of YP-50 (i.e., 37 F g−1). This manifests that HMCNS-24 possesses better rate performances than YP-50. The corresponding capacitance retention ratios of HMCNS-24 are comparable with or even superior to many other high-performance carbon spheres reported previously (Table S3†). The significant superiority of HMCNS-24 over YP-50 in terms of the supercapacitive performances could be attributed to its more advanced pore structure. Generally, most of the pores in YP-50 are micropores (Fig. S21 and Table S1†). They usually locate in the micron/millimeter-scaled carbon particles and are essentially unconnected to each other (Fig. S22†). Then most of its inner micropores are difficult to be immersed by electrolyte due to absence of enough transport pathways for the ion diffusion, leading to a low rate performance. As for HMCNS-24, the micropores on the carbon shells can strongly adsorb a large quantity of electrolyte ions for high capacitances. In addition, its uniform nanospheres with hollow cores can significantly decrease the ion diffusion length (half of the shell thickness, e.g., 10 nm), greatly enhancing the availability of ion-accessible micropores and ion transport rate. HMCNS-24 exhibits a good cycling stability with barely visible degradation at a current density of 1 A g−1 over 5000 cycles (Fig. S23†), indicating a robust architecture of the hollow nanospherical carbon framework of HMCNS-24.
Footnote |
| † Electronic supplementary information (ESI) available: Additional information about material characterization. See DOI: 10.1039/c6ra04658d |
| This journal is © The Royal Society of Chemistry 2016 |