H. Luoa,
C. C. Zhua,
Z. C. Tanab,
L. W. Baoab,
J. J. Wanga,
G. Miaoa,
L. Z. Kong*a and
Y. H. Sun*ac
aCAS Key Laboratory of Low-Carbon Conversion Science and Engineering, Shanghai Advanced Research Institute, Chinese Academy of Sciences, Shanghai 201210, PR China. E-mail: konglz@sari.ac.cn; sunyh@sari.ac.cn
bUniversity of Chinese Academy of Sciences, Beijing 100049, PR China
cSchool of Physical Science and Technology, Shanghai-Tech University, Shanghai 200031, PR China
First published on 14th April 2016
N-Doped activated carbons with high CO2 adsorption capacity have been prepared from sugar-rich microalgae (Chlorococcum sp.) feedstock via simple hydrothermal carbonization coupled with KOH activation or NH3 modification. The KOH activated carbons exhibit higher CO2 capture performance compared with the ones treated by NH3. The nitrogen-enriched hydro-char derived from microalgae was activated with KOH at 700 °C to improve the textural characteristics (surface area, pores size, and total pore volume), and the resulting carbon showed a highly ordered structure with a surface area of 1745 m2 g−1, and narrow pore size distribution with the maxima peak located in the micropore range (<1.0 nm). The activated carbon exhibited CO2 uptakes of 4.03 and 6.68 mmol g−1 at 25 °C and 0 °C, respectively. Further XPS analysis revealed the effective pyridonic-nitrogen species (up to 58.32%) on the carbon surface favored a higher CO2 capture capacity. The N-doped activated carbons displayed rapid adsorption kinetics with ultrahigh selectivity for CO2 over N2 (up to 11 at 25 °C), and no obvious decrease in the CO2 uptake capacity was observed even after seven cycles, which may be due to the dominant physisorption between CO2 and the surface of carbon.
To date, intensive researches have focused on the preparation of efficient porous solids, including porous carbons,6,7 zeolites,8 metal–organic frameworks (MOFs),9–11 covalent organic frameworks (COFs),12 and nitrogen-rich porous polymers.13,14 Among the sorbents mentioned above, porous carbons are especially attractive because they have several advantages such as low-cost and easy preparation, high thermal and chemical stability, easy-to-design pore structure and ease of regeneration.15,16
In order to further enhance the CO2 adsorption capacity and selectivity, some new functional groups, particularly nitrogen functionalities, have been introduced into porous carbons. Generally, there are two methods for adding nitrogen functionalities into carbon framework. The first one is post-synthesis via the treatment with ammonia, melamine and urea or the way of carbon impregnation (e.g., PEI, diamines). Shafeeyan et al.17 confirmed that the CO2 adsorption capacity of a commercial activated carbon was enhanced when it was subjected to high temperature ammonia treatment, due to introducing basic nitrogen functionalities on the carbon surface. Bai et al.16 synthesized a highly-efficient carbonaceous CO2 sorbent using inexpensive urea to modify petroleum coke. The CO2 adsorption capacity of the resulting carbon reached 4.40 mmol g−1 under 1 bar at 25 °C and the CO2/N2 selectivity of the sorbent was 17. Grondein et al.18 used diamines to modify carbon black by an impregnation method. The presence of amine groups provided better selectivity towards CO2 adsorption, but resulting in a lower maximum CO2 uptake compared to unmodified carbon. The second strategy is via the direct pyrolysis of N-containing precursors during the preparation of N-doped carbons. Wang et al.13 prepared hierarchical mesoporous/microporous nitrogen-rich polymer networks, using melamine, resorcinol and terephthaldehyde as precursors. The CO2 adsorption capacity reached 2.4 mmol g−1 at 25 °C, at 1 atm. Sevilla et al. reported polypyrrole-based porous carbons with 10.1 bulk wt% N via one-pot chemical activation of polypyrrole with KOH, which showed a high CO2 adsorption uptake of 6.2 mmol g−1 (0 °C, 1 atm), large kinetic selectivity of 5.3 and rapid adsorption–desorption rates at 25 °C.19 Hao et al.20 presented a facile approach for synthesizing a porous carbon monolith, using L-lysine as both catalyst and nitrogen source and obtained a maximum CO2 adsorption capacity of 3.13 mmol g−1 at 25 °C under ambient pressure. Obviously, these results have pointed out introducing nitrogen-containing functionalities into the surface of porous carbons is beneficial for the enhancement of CO2 adsorption capacity or selectivity, regardless of which ways the nitrogen sources were introduced.
Taking into account the potential scale and sustainable factors involved in the production of porous carbons for CO2 capture, the use of renewable sources for fabricating these materials would be highly desirable. Xing et al.21 used bean dreg (a biomass waste) as director precursor and prepared a series of N-enriched activated carbons by the direct pyrolysis, which possess an unprecedented CO2 uptake capacity of 4.24 mmol g−1 under 1 atm at 25 °C. Compared with the dry pyrolysis of biomass precursors, the hydrothermal carbonization (HTC) of protein-rich biomass has a higher nitrogen content and carbon yield and can directly handle the wet biomass, which has been proven to be a new and effective alternative pathway for preparing homogeneously N-doped carbon. For example, a protein-rich biomass (a marine macroalgae) from an ocean pollutant was used to synthesize nitrogen-containing carbon via hydrothermal carbonization and KOH activation, which performed high CO2 capacity and facile regeneration at room temperature.22 In addition, nitrogen-containing monosaccharides/polysaccharides or mixtures of amino acids (e.g., proteins) and sugars have been successfully used as precursors to N-doped carbons.23,24 Microalgae, a kind of single-celled aquatic plant with very high photosynthesis efficiency and fast growth rate, is primarily composed of proteins, carbohydrates, lipids and nucleic acids.23,25 In general, the proportion of each component is varied by species. These characteristics make microalgae attractive precursors for the production of carbon materials. However, researches and applications about microalgae were mainly focused on the bio-fuel production, eutrophic wastewater purification and bio-chemicals.25,26 To date, there have been only a few studies on the direct use of algae or microalgae for producing carbons materials,25–28 and the exploitation of utilizing microalgae with high nitrogen content as precursor to produce N-containing carbons materials for carbon capture and storage (CCS) has been scarce.29
Herein, we present a novel, low-cost route for synthesizing a series of N-doped activated carbons derived from sugar-rich microalgae. To fully take advantage of the high carbohydrate and nitrogen (protein) content of microalgae, we firstly obtained a nitrogen-enriched hydro-char through hydrothermal carbonization, and then chemical activation using KOH or NH3 under varying conditions. Our results show that these N-doped activated carbons exhibit a maximum CO2 adsorption capacity of 4.03 mmol g−1 and 6.68 mmol g−1 at 25 °C and 0 °C under atmospheric pressure (1 bar), respectively. This study further focuses on the relationship between the porous structures, nitrogen-containing group and their high CO2 adsorption capacity of carbon materials.
Biochemical composition (wt%) | Elemental analysis (wt%) |
---|---|
Carbohydrate: 49.6 | C: 48.4 |
Lipid: 32.6 | O: 42.0 |
Protein: 11.9 | H: 7.6 |
Moisture + ashes: 5.9 | N: 1.9 |
S: 0.1 |
In this study, hydro-char materials underwent two different chemical modifications, direct KOH activation and NH3 activation, respectively. Typically, 2 g hydro-char was mixed with 4 g KOH and 20 ml distilled water and stirred at 600 rpm for 4 h, followed by another 16 h of static soaking under ambient conditions. After drying overnight at 120 °C in an oven, the mixture was first heated to 400 °C with a retention time of 30 min at heating rate of 8 °C min−1, and then to target temperature (650–750 °C) with a retention time of 60 min at 10 °C min−1 under flowing N2 (120 ml min−1, gas purity 99.99%). After cooling down naturally, the sample was repeatedly washed by distilled water until a pH value of 7 was reached. The activated carbons thus synthesized were denoted as KC-x, where x refers to the activation temperature (°C). For a direct NH3 activation, the hydro-char was subjected to a second heat treatment under flowing NH3 (100 ml min−1, gas purity 99.99%) at 900 °C for 30 min to form the NH3 activated carbon. It must be noted that the heating and cooling steps were performed in N2 atmosphere (N2 flowing rate of 120 ml min−1). As is similar with above, carbons by NH3 activation were denoted as NC-y, where y refers to the activation temperature (°C). Finally, we also synthesized the third kind of carbon, which meant the hydro-char was firstly activated by KOH and then followed by NH3. This kind of carbon was denoted as KNC-x-y, where x refers to the KOH activation temperature and y the NH3 activation temperature (°C).
The porosity of the activated materials was examined through N2 sorption at −196 °C. As shown in Fig. 2a, all carbons except for NC-900 and KC-650 show a combination of type I and type IV isotherms, which presents both a sharp increase at low relative pressure (p/p0 < 0.05), revealing the presence of micropores, and a conspicuous H4 hysteresis loop with a high relative pressure range (p/p0 = 0.45–1.0), and indicating the presence of mesopores structure. It must be noted that macroporous structures also exist in these activated carbons with increasing N2 adsorption when the relative pressure p/p0 approaches to 1.0. In contrast, KC-650 and NC-900 exhibit type I, typical of microporous material. The adsorption and desorption branches of the isotherms fit very well without any hysteresis loops. A large adsorption uptake of the isotherms represents micropores filling and the plateau indicates multilayer adsorption on the external surface.
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Fig. 2 (a) N2 sorption isotherms and (b) pore size distribution of the porous carbons with DFT method prepared at different conditions. |
The detailed textural parameters of these porous carbons are given in Table 2. It can be seen that the hydro-char has low total surface area (11 m2 g−1) and negligible pore volume, which is consistent with other hydrothermally treated hydro-char of biomass.22,30 It should be noted that, for all KOH activation carbons the specific surface area and total pore volume increase with the rise of activation temperature, with values ranging from 1151 m2 g−1 (650 °C) to 1959 m2 g−1 (750 °C) and from 0.71 cm3 g−1 (650 °C) to 1.10 cm3 g−1 (750 °C), respectively. However, the fraction of micropore volumes to total pore volumes (Vn) follow the opposite trend, with values ranging from 83.9% to 72.7%, suggesting that more mesoporous and macroporous structures were generated or partial micropores were destroyed at high temperature due to over-activation. Compared with KOH activation carbons, the NC-900 sample has a relative low specific surface area and total pore volume, but a very high ratio of micropore volumes to total pore volumes, whose proportion is as high as 88.9%. In relation to KC-650 sample, both the specific surface area and total pore volume of KNC-650-900 sample increase to some extent, whereas the values of Vn decrease from 83.9% to 73.2%, indicating the porosity of KC-650 sample has been further developed when it was treated with NH3 at elevated temperature.
Samples | SBET (m2 g−1) | Smicroa (m2 g−1) | Vtb (cm3 g−1) | Vmicroc (cm3 g−1) | Vnd (%) | Pore size (nm) |
---|---|---|---|---|---|---|
a Micropore surface area determined by the t-plot method.b Total pore volume at p/p0 ∼ 0.99.c Micropore volume calculated by the t-plot method.d Vn = Vmicro/Vt. | ||||||
Hydro-char | 11 | — | — | — | — | — |
KC-650 | 1151 | 1110 | 0.56 | 0.47 | 83.9 | 0.82/1.25 |
KC-700 | 1745 | 1677 | 0.89 | 0.69 | 77.5 | 0.82/1.25 |
KC-750 | 1959 | 1850 | 1.10 | 0.80 | 72.7 | 0.82/1.25 |
NC-750 | 621 | 615 | 0.27 | 0.24 | 88.9 | 0.73 |
KNC-650-900 | 1509 | 1435 | 0.82 | 0.60 | 73.2 | 0.82 |
The pore size distribution (PSD) curves of the porous carbons prepared at different conditions are presented in Fig. 2b, which indicate that the porous carbons possessed micropores and mesopores, and further confirm the presence of a hierarchical porous structure. The PSD curves contain two peaks at about 0.82 and 1.25 nm, representing the volume of different micropores (denoted as V0.82 and V1.25). The V0.82 and V1.25 increase with the increasing of activation temperature, indicating that the micropores of microalgae derived activated carbons were enlarged. The samples prepared at higher activation temperature had much larger micropores (V1.25), and suffered greater loss of their adsorbed amounts of CO2 when the adsorption temperatures increased from 0 to 25 °C (Fig. 4d), showing the larger micropores were unsuitable for CO2 adsorption. The sample KC-700 had a larger volume of small micropores (V0.82) and a relatively small volume of large micropores (V1.25), resulting in the highest CO2 adsorption at the temperatures from 0 to 25 °C among all the samples. The sample NC-900 and KNC-650-900 derived from NH3 activation showed a wide range of micropores at 0.7–1.0 nm and 0.7–1.5 nm, indicating that nitrogen modification process on the carbon surface had a great effect on the generation of microporous channels. So, the method of chemical modify-cations of microalgae had significant effects on the PSD of porous carbons. For the sugar-rich microalgae we used, which had the potential to obtain carbon microspheres with high surface area and good sphericity under HTC process, and could offer a large volume of micropores in a narrow range with only KOH activation.
Sample | Ca (wt%) | Ha (wt%) | Na (wt%) | N-5b (%) | N-6b (%) | N-Qb (%) |
---|---|---|---|---|---|---|
a Elemental analysis.b X-ray photoelectron spectroscopy data. | ||||||
Hydro-char | 66.86 | 6.66 | 3.32 | 100 | 0 | 0 |
KC-650 | 75.62 | 0.93 | 1.42 | 46.75 | 24.17 | 29.08 |
KC-700 | 79.04 | 0.86 | 1.15 | 58.32 | 9.42 | 32.26 |
KC-750 | 85.08 | 0.73 | 1.00 | 48.58 | 5.52 | 45.90 |
NC-900 | 79.48 | 1.05 | 4.59 | 33.67 | 39.41 | 26.92 |
KNC-650-900 | 80.36 | 0.85 | 2.57 | 39.39 | 25.81 | 34.80 |
Except for elemental compositions, XPS analysis also provided valuable information concerning the nature of chemical bonds present on the carbon surface. Herein, we paid special consideration to nitrogen species since they have been shown to be vital for improving the CO2 adsorption capacity. Fig. 3 shows the N 1s XPS spectra of representative samples, i.e. hydro-char, KC-650, NC-900 and KNC-650-900. The peaks at 398.1–398.3, 400.1–400.5 and 401.5 eV are attributed to pyridinic-N (N-6), pyrrolic-/pyridonic-N (N-5) and quaternary-N (N-Q), respectively. Although pyrrolic-N and pyridonic-N are indistinguishable by XPS, taking into account the conditions of the activation process, e.g. oxidative environment and high temperatures (>650 °C), the peak at 400.1–400.5 eV is most likely attributed to pyridone-type structures.19,33 The quantitative analysis of each kind of nitrogen-containing group was given in Table 3. It obviously reveals that the relative amount of pyridonic-N (N-5) is higher than that present in the form of N-6 and N-Q for all activated carbons (except NC-900 sample). This feature is particularly noticeable for the KC-700 sample, which displays about 58% of N-5, against only 33–48% for other samples. Interestingly, compared with carbons by KOH activation, although the NC-900 and KNC-650-900 samples contain more total nitrogen content, they have the lower relative amount of pyridonic-nitrogen (N-5) species and higher pyridinic-N (N-6) containing. This may be relevant to the CO2 capture, since it has documented that pyridonic nitrogen (N-5) species plays a more important role in CO2 capturing than pyridinic nitrogen and quaternary nitrogen.16,19,34
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Fig. 3 XPS spectra of the raw material and activated carbons: (a) hydro-char, (b) KC-650, (c) NC-900, (d) KNC-650-900. |
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Fig. 4 CO2 adsorption isotherms of N-doped carbons at (a) 25 °C and (b) 0 °C, (c) isosteric heat of adsorption (d) adsorbed amount of CO2 for different samples. |
From the adsorption isotherms at 0 °C and 25 °C, the isosteric heat values of CO2 adsorption (Qst) on the N-doped activated carbons were calculated by the Clausius–Clapeyron equation (Fig. 4c). The Qst values decreased from 31.5 kJ mol−1 to 22.4 kJ mol−1 when adsorption capacity of CO2 increased from 0.25 mmol g−1 to 4.0 mmol g−1, which was identified that the physisorption took place dominantly between CO2 and the N-doped active carbons. The variation of Qst values with the increasing of CO2 loading may be due to heterogeneity of adsorption sites and also variation in adsorbate–adsorbent interactions. The high Qst in the initial stage lead to a preferential adsorption of CO2, which may be attributed to the large amount of micropores in the samples.
CO2 adsorption on the N-doped active carbons are mainly dependent on physical adsorption, which is mostly contributed by textural characteristics of micropores and the interaction between functional groups and CO2 molecules on the external surface. For the low porosity samples, limited pore structure and amino groups exposed on surface resulted in a low CO2 capture capacity. For the activated samples with rich pore channels, such as high specific surface area and pore volume, which may not only facilitate the formation of more surface-exposed amine groups but also accelerate the diffusion of CO2 into carbon matrix more rapidly, thus increasing the physical adsorption of CO2. Moreover, all the KOH activation carbons which contained the lowest total nitrogen content (1.0–1.4 wt%), exhibited excellent CO2 capture capacities, with values ranging from 3.62 to 4.03 mmol g−1 CO2 at 25 °C and from 5.85 to 6.68 mmol g−1 CO2 at 0 °C (Fig. 4d), while the samples obtained under NH3 activation conditions (i.e. NC-900 and KNC-650-900 whose nitrogen contents are up to 4.59 wt% and 2.57 wt% respectively) had lower CO2 uptakes.
This can be explained by the two following reasons: (1) the micropore volume or narrow micropores (<1 nm) play a dominant role in CO2 filling due to high adsorption potential. (2) CO2 capture performance is also dependent on the relative proportion of doped pyridonic-nitrogen (N-5) rather than the total amount of nitrogen species. Apparently, the KOH activation samples had the higher micropore volumes (in Table 2) and the relative proportions of N-5 (in Table 3) than NC-900 or KNC-650-900 samples. Interestingly, the KC-650 sample showed an obvious change in the porosity and nitrogen content when it was further activated by NH3. Compared with KC-650, although KNC-650-900 developed pore structure and increased nitrogen content, it reduced the microporous volume and the relative ratio of N-5 species, finally decreasing the CO2 capacity. Therefore, the key points for improving CO2 adsorption ability of these N-doped carbons should be both introduced the amount of effective nitrogen, such as the proportion of N-5 species on the surfaces, and developed micro-porosity structures, especially the micropores in a narrow range, which will help the design of high performance CO2 capture materials.
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Fig. 5 Adsorption kinetics (a) and isotherms (b) of CO2 and N2 for the KC-700 sample at 25 °C under pressure 0–1 bar. |
To test the reusability of the carbon sorbents, adsorption–desorption cycles of the representative sample KC-700 were performed at 25 °C in an IGA system. As shown in Fig. 6, both CO2 adsorption and desorption processes are very fast, taking place in a span of 10 min. Furthermore, no noticeable decrease in the CO2 uptake capacity was observed even after seven times cycles, which may be due to the dominant physisorption between CO2 and N-doped active carbon. In short, these results obviously reveal that the porous carbons reported here are highly stable for practical applications and can be easily, quickly and totally regenerated over multiple cycles without any significant loss in the CO2 capture performance.
This journal is © The Royal Society of Chemistry 2016 |