Jun Liang*,
Ajuan Yue,
Qingcheng Wang,
Shuang Song and
Li Li*
College of Chemistry and Chemical Engineering, Ningxia University, Yinchuan 750021, PR China. E-mail: junliang@nxu.edu.cn; li_l@nxu.edu.cn; Tel: +86 9512062004
First published on 4th March 2016
Well-defined Fe3O4 nanocrystals (NCs), which exhibit excellent catalytic properties, have been synthesized in high yield via a facile hydrothermal method. Both the type of hydramine and concentration of NaOH play important roles in the formation of the Fe3O4 NCs with various morphologies. Detailed investigations indicated that the cubic and polyhedral Fe3O4 NCs can be prepared by adjusting the concentration of the triethanolamine (TEOA) in solution. The addition of increasing amounts of NaOH was found to facilitate the morphology transition from Fe3O4 cube shape to octahedron shape. The catalytic performances of these prepared samples have been investigated by reducing p-nitrophenol into p-aminophenol by an excess of N2H4 without the assistance of noble metals. The kinetics of the reduction reaction at different temperatures was also investigated to determine the activation parameters. Importantly, the obtained (100) faceted Fe3O4 nanocubes exhibits significantly higher catalytic activities than (111) faceted Fe3O4 octahedrons and bulk Fe3O4 nanoparticles, and these catalysts are stable and can be easily recycled.
Owing to wide-ranging industrial applications and fundamental importance, tailored synthesis of well-faceted single crystals of metal oxides has long been an attractive field in nanoscience and technology.14 The various facets or directions in a crystal may exhibit different physical and chemical properties. Generally, the properties of nanocrystals can be finely tuned, spanning a range of applications, by their shape to determine surface atomic arrangement and coordination.15 For example, the surface properties of materials highly depend on the shape of the nanocrystals and have great influence on the catalytic activity of nanocrystals in chemical reactions.16 Thus, unprecedented research efforts have been focused on the controllable preparation of micro-/nanocrystals with various geometries and exposed surfaces.
Among metal oxides, iron oxide (Fe3O4) are emerging as promising cost effective materials in information recording, photoelectrical devices, magnetic fluids drug deliver, in vivo magnetic imaging, electrode materials, and absorbents for heavy metal ion removal, and so on.17–21 In catalysis, some successful examples are the development of iron-based nanoparticles which have proven to be highly active catalysts in heterogeneous catalytic oxidation, hydrogenation, and C–C bond coupling reactions, etc.22–25 Like many other metal oxides, the properties of Fe3O4 NCs for use in catalytic field strongly depends on the surface structure of facets enclosing the crystals. Therefore, the preparation of Fe3O4 NCs with controllable size and shape along with the investigation of their catalytic properties continues to be of considerable interest. Up to now, despite Fe3O4 with various morphologies and particle sizes, including uniform nanocrystals, truncated cubes, nanocubes, truncated octahedra, nanooctahedra, and dodecahedra have been successfully synthesized by a rich variety of methods and devoted to optimize and enhance magnetic and electrochemical properties, etc.,26–30 its shape-dependent applications in catalysis field are still scarce. To explore the nature of the structure–performance relationship of Fe3O4 NCs, the development of alternative methodologies for the facile and well-controlled synthesis of magnetic Fe3O4 NCs as well as understanding of the shape-dependent properties remains an important issue.31
Herein, we report a facile hydrothermal synthesis technique in a binary triethanolamine (TEOA)/water solvent system, and successfully obtain Fe3O4 nanocubes, octahedrons and polyhedrons. The shape of Fe3O4 NCs was strongly affected by the TEOA and NaOH concentration as well as the intrinsic surface energy of Fe3O4. The synthetic route is facile, controllable, and low-cost. More importantly, when used as catalyst for the catalytic reduction of p-nitrophenol into p-aminophenol with N2H4, the obtained (100) faceted Fe3O4 nanocubes exhibit a superior catalytic activity and cycle-to-cycle stability. Furthermore, several pivotal factors affected their catalytic activity were discussed.
Fig. 2a shows a representative FESEM image of the Fe3O4 nanocubes sample prepared at 453 K with 0.6 g of TEOA. Very clearly, the sample is dominated by a morphology consisting of Fe3O4 with a cube-shaped nanostructure. According to the partially enlarged FESEM image shown in Fig. 2b, each nanocrystal maintains its individual cubic shape with a typical size of ca. 150 nm, and the surface of the cubic NCs is very smooth implying that there is no porous structure on their bodies. The chemical compositions of the as-obtained Fe3O4 sample were characterized by EDX. As shown in Fig. S1,† the peaks of Fe and O can be easily seen, and the atomic ratio of Fe/O is very close to the stoichiometry of Fe3O4 based on the calculation of peak areas. The impurity peaks, which are assigned to Au, come from the coating of powder in the SEM experiment. More details about the nanostructure and morphology of sample were done by TEM. It can be seen from Fig. 2c that the sample has cubic crystal morphology, which is consistent with the FESEM observations. Additionally, detailed crystal structures of the as-obtained Fe3O4 nanocubes were characterized using HRTEM. A typical high-resolution transmission electron microscopy (HRTEM) image of the Fe3O4 nanocube is shown in Fig. 2d. The distance between the adjacent lattice fringes is 0.21 nm, which can be assigned to the interplanar distance of the face-centered cubic Fe3O4 (100) plane. Meanwhile, it is clearly observed that the interfacial angle between the adjacent planes is 90° (Fig. 2b). Inset in part Fig. 2d, the electron diffraction (ED) pattern verifies that the as-prepared products show apparently single crystalline characteristics. These characteristic results suggest that the resulting Fe3O4 nanocubes are single crystals bounded by (100) planes.
Fig. 3a shows FESEM image of the Fe3O4 octahedrons prepared at 453 K by using 5.0 g of TEOA in the presence of NaOH. It can be seen that the sample is composed of a large quantity of monodisperse octahedral Fe3O4 particles. From partially enlarged FESEM images in Fig. 3b, it is further clearly seen that these regular Fe3O4 particles own an octahedron-shaped structure, and the facets of octahedrons are apparently distinguishable. It demonstrates well-defined shape of the Fe3O4 octahedron. The morphological characteristics of sample are also supported by TEM observation (Fig. 3c). More importantly, the yield and purity of the octahedral NCs are considerably high according to these images (Fig. 3a and c). To further obtain the detailed crystal structure of the octahedral Fe3O4 NCs, the high-resolution transmission electron microscopy (HRTEM) observations were carried out. Fig. 3d shows typical HRTEM images of the Fe3O4 octahedron. Among the image, a uniform lattice fringe and a spot pattern of the selected area electron diffraction (SAED) (insert in Fig. 4d) verify that the Fe3O4 sample show apparently single crystalline characteristic. The distance between the adjacent lattice fringes is 0.482 nm, which can be assigned to the interplanar distance of the Fe3O4 (111) plane. Moreover, from Fig. 3b, it is found that the interfacial angle between the adjacent planes is 60°. Accordingly, the resulting octahedron-shaped Fe3O4 sample is single crystals bounded by (111) planes.
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Fig. 4 FE-SEM images of the products obtained at 140 °C with different solvothermal treatment time: (a) 3 h, (b) 6 h, (c) 9 h, (d) 12 h, (e) 18 h, and (f) 24 h. |
In order to understand the formation process of the Fe3O4 NCs with various morphologies and the possible growth mechanism, effects of the TEOA and NaOH usage and the solvothermal treatment time were investigated by FESEM analysis. It is found that the unique organic basic environment provided by TEOA and NaOH usage is essential for the formation of the regular Fe3O4 nanocubes and octahedrons, while the solvothermal treatment time also plays a vital role in the formation of Fe3O4 nanocubes and polyhedrons. When without TEOA or ethanolamine and diethanolamine instead of TEOA were used, the resulting product is not the regular Fe3O4 nanocubes but only a large number of irregular Fe3O4 particles and few Fe3O4 cubes (see Fig. S2 of ESI†). Additionally, the SEM analysis shows that formation of Fe3O4 nanocubes also needs an optimal solvothermal treatment time under present hydrothermal synthetic conditions. At an early stage of reaction, the primary Fe3O4 nuclei were formed and the renascent nuclei grew into cube-like nanocrystals driven by the adsorption effect of TEOA (Fig. 4a and b). Increasing hydrothermal time from 6 h to 9 h, the regular cube-shaped Fe3O4 NCs gradually formed (Fig. 4c and d). As the reaction went on further, the Fe3O4 nanocubes gradually aggregated together and had the trend to form polyhedrons, as shown in Fig. 4e and f. This could be because the as-obtained Fe3O4 nanocube aggregates underwent a dissolution–recrystallization process. The progress of shape change usually accompanies the size and intrinsic surface energy variation.31 These results show that the Fe3O4 shape evolution from cube shape to polyhedron shape is strongly affected by TEOA and solvothermal treatment time.
Nevertheless, NaOH is an obligatory assistant agent for the morphology transition from Fe3O4 cube shape to octahedron shape apart from TEOA and solvothermal treatment time. Herein, we observed the influence of the NaOH usage on the shape evolution for SEM, as shown in Fig. S3.† When no NaOH is added, the resulting solid is mainly small diameter Fe3O4 nanocubes in the absence of TEOA (see Fig. S3a of ESI†). Note that NaOH amount is increased to 0.2 g, the product is composed of a large number of Fe3O4 octahedrons (see Fig. S3b of ESI†). Increasing the amount of the NaOH from 0.2 g to 0.4 g, the irregular Fe3O4 particles are obtained (see Fig. S3c of ESI†). These results indicate that NaOH is responsible for the morphology transition from cube shape to octahedron shape. It might be pH that affects the formation of cubic and octahedral nanocrystals, because the nucleation rate of Fe3O4 was influenced by different pH, that is to say, the reaction rate was changed, and so it might affect the crystal growth. For an fcc crystal, the surface energies corresponding to different crystallographic facets are in the order of {111} < {100} ≪ {110}.16 Generally, during the crystal growth processes under equilibrium conditions, the high-energy facets diminish quickly and the crystals spontaneously evolve into a specific shape with the lowest surface energy exposed facets to minimize the total surface free energy.32 Obviously, in our work, the amount of TEOA and NaOH adjusts the relatively growth rate of the 〈100〉 and 〈111〉, thus changes the morphology from cube shape to octahedron shape.
The catalytic hydrogenation of p-nitrophenol to its corresponding p-aminophenol as a model reaction was used to evaluate the catalytic performance of the as-obtained Fe3O4 NCs with the assistance of N2H4. The controlled blank reaction in the absence of any catalyst showed no p-aminophenol formation. For comparison, the catalytic activity of the bulk Fe3O4 particles was also determined. Rate of catalytic reduction of p-nitrophenol as a function of reaction time are shown in Fig. 5d. Upon the addition of N2H4 and NaOH, the color of the solution turned to bright yellow, meanwhile, an absorption band appears at ∼400 nm (see Fig. S4 of ESI†). This means that the p-nitrophenolate ions become the dominant species due to the alkalinity of the solution.27 According to the UV-vis spectra, for all Fe3O4 samples, after these catalysts were introduced into the p-nitrophenol/N2H4/NaOH systems, the intensity of the absorption bands at 400 nm reduced gradually with the increase of reaction time (Fig. 5a–c). At the same time, new absorption bands at ca. 300 nm appeared as shoulders, which are ascribed to the formation of p-aminophenol.33 One isosbestic points was located at ca. 300 nm, indicating that only one type of product was formed during the reaction. According to our experimental results, only 19.7% of p-nitrophenol was reduced after 18 min reaction in the presence of bulk Fe3O4 particles (Fig. 5a). Additionally, 22.4% of p-nitrophenol was eliminated from the system with Fe3O4 octahedrons bounded by (111) planes (Fig. 5b). In contrast, almost 100% of p-nitrophenol was reduced on cubic Fe3O4 NCs bounded by (100) planes in the same reaction time (Fig. 5c). The results reveal that the Fe3O4 nanocubes show the highest the activity, and the catalytic hydrogenation rate is decreased in the order Fe3O4 nanocubes > Fe3O4 octahedrons > bulk Fe3O4 particles (Fig. 5d). Additionally, successive optical photographs of the reaction solution by reducing p-nitrophenol into p-aminophenol over Fe3O4 nanocubes are shown in Fig. 6. It can be seen that increasing reaction time from 0 min to 21 min, the color of the solution finally turned to white, indicating catalytic hydrogenation of p-nitrophenol is completed.
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Fig. 6 Successive optical photographs of the conversion from p-nitrophenol to p-aminophenol with Fe3O4 nanocubes at different reaction times. |
To reveal the origin and activity of Fe3O4 NCs for the reduction of primary p-nitrophenol to the corresponding p-aminophenol by an excess of N2H4/NaOH without the assistance of noble metals, the kinetic analysis for catalytic reduction is necessary. Here, the reduction of p-nitrophenol to p-aminophenol was used as a model reaction to obtain some pivotal kinetic parameters. Fig. 7a shows the p-nitrophenol conversion as a function of reaction temperature. The results show that as the reaction temperature increases from 298 to 318 K, the p-nitrophenol conversion increases gradually from 7.5% to 88% after a reaction time of 12 min. The optimal temperature may be usable for analysis of the reaction kinetics from 298 to 318 K. As can be observed in Fig. 7a, reduction rate of p-nitrophenol increases with an increase in the temperature. This observation is understandable because the reducibility of N2H4 is enhanced by increasing the temperature. Generally speaking, the apparent activation energy (Ea) is a very important parameter of a catalyst, which can be applied to evaluate its catalytic performance. In this study, according to the Arrhenius equation of lnk = ln
A − Ea/RT, we plotted ln
k versus 1/T, where k is the rate constant obtained by linearly fitting the conversion of p-nitrophenol within the initial 12 min of the reaction at an indicated temperature. The plot of ln
k versus 1/T is satisfactorily linear, as shown in Fig. 7b. The slope and intercept are ∼1 × 10−5 and 35.2, respectively. The apparent activation energy (Ea) and pre-exponential factor (A) calculated by the Arrhenius equation is 100 ± 5.8 kJ mol−1.
However, we also observed, in this study, when no NaOH was introduced to the reaction system, while other reaction conditions were maintained constant, the catalytic hydrogenation rate of the Fe3O4 nanocubes is slightly less than that of the same Fe3O4 catalyst in presence of NaOH. This means that NaOH is favorable for p-nitrophenol reduction towards p-aminophenol. NaOH-mediated alkalescent solution facilitates the formation of p-nitrophenolate,34 which enhances the donating ability of donors in p-nitrophenolate. In theory, the structure is unfavourable for the catalytic hydrogenation of p-nitrophenol. However, we should point out that introduction of NaOH led to decrease in the oxidation potential of N2H4,35 which enhances reducibility of hydrazine hydrate. Therefore, catalytic hydrogenation reaction in p-nitrophenol reduction may be facilely completed in presence of Fe3O4 nanocubes.
In addition, reusability and stability are both important concerns for a catalyst. In order to investigate the durability of the catalyst systems, Fe3O4 nanocubes were employed as a representative system. After each run, the Fe3O4 nanocubes catalyst was evacuated for 18 min and was reused in the next run. As illustrated in Fig. 8, when the same catalyst was utilized up to five successive cycles, the plots of c/c0 versus time for the reduction of p-nitrophenol remained almost unchanged. Namely, Fe3O4 nanocubes retain ca. 96% of their original catalytic activity after 5 cycles, indicating that the as-prepared Fe3O4 nanocubes catalyst exhibits good reusability and stability.
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Fig. 8 The reusability of the as-prepared Fe3O4 nanocubes for the reduction of p-nitrophenol to p-aminophenol with N2H4. Catalyst, 20 mg; volume of solution, 20 mL; reaction temperature, 318 K. |
Based on the precedent structural characterizations, although the Fe3O4 samples possessed the same phase structure (see Fig. 1 and S3, in the ESI†), the Fe3O4 nanocubes exhibited best catalytic hydrogenation activity in p-nitrophenol reduction reaction. The observed enhancement of the catalytic activity over the Fe3O4 nanocubes could be ascribed to the following three aspects. Firstly, we believed that the enhanced catalytic activity on Fe3O4 nanocubes is mainly dependent on their surface structures in present system. It is well-known that the surface structure of catalyst plays vital roles to their catalytic activities in chemical reactions because the catalytic reaction takes place on the surface. In the case of Fe3O4 NCs of different shapes, the variation in shape implies that Fe atoms can be arranged in various forms. In our cases, the surface of Fe3O4 catalyst can be dominated by {111} and {100} facets that determine the level of catalytic activity. Studies have shown that the planes with higher surface energy are more reactive. Therefore, the Fe3O4 nanocubes enclosed by the less stable {100} planes exhibited the higher catalytic activity in the hydrogenation of p-nitrophenol. Some studies36,37 have also demonstrated that the catalysts exposed with various reactive facets or directions have an important effect on the enhanced catalytic activities. Secondly, among Fe3O4 samples, it is noteworthy that BET surface area of the Fe3O4 nanocubes is 11.8 m2 g−1, which is slightly greater than that of the Fe3O4 octahedrons (8.2 m2 g−1) and of the bulk Fe3O4 particles (8.5 m2 g−1), correspondingly, the catalytic hydrogenation rate is decreased in the order Fe3O4 cubes > Fe3O4 octahedrons > bulk Fe3O4 particles (Fig. 5). The result indicates that the enhanced catalytic activity of Fe3O4 nanocubes can be also related to the specific surface area to a certain extent. This might be because high-specific-surface-area Fe3O4 nanocubes can provide more reaction sites, therefore, improve their catalytic activities. However, we also observed that catalytic hydrogenation rates of the Fe3O4 samples in the order are not completely consistent with values of surface area of corresponding samples, and the result suggests that the difference in the specific surface area is not mainly factor leading to the difference in the catalytic hydrogenation activity. In addition, on the basis of preceding experimental result, in our cases, the unique alkaline basic environment provided by hydrazine hydrate and NaOH is also an essential factor for the catalytic hydrogenation of p-nitrophenol to its corresponding p-aminophenol in presence of Fe3O4 sample. Generally, electrode potentials of hydrazine hydrate decreases with an increase in the solution alkalinity to a certain extent. This means that the sodium hydroxide-mediated alkalescent medium can greatly enhances reducibility of hydrazine hydrate in reaction system, and thus accelerate the reaction rate of the catalytic hydrogenation of p-nitrophenol over Fe3O4 nanocubes. In view of above results analysis, our work suggests that the enhanced catalytic activity of the Fe3O4 nanocubes can be a result of the synergistic effect of the beneficial surface structures, optimized basic reaction system, and high special surface area for catalytic reduction of p-nitrophenol to its corresponding p-aminophenol in the presence of N2H4.
Footnote |
† Electronic supplementary information (ESI) available: Fig. S1–S5. See DOI: 10.1039/c6ra03770d |
This journal is © The Royal Society of Chemistry 2016 |