Xuepeng Wang,
Haijuan Zhang,
Jingzhong Ma and
Zhong-Hua Ma*
Department of Chemistry, College of Sciences, Huazhong Agricultural University, Wuhan 430070, PR China. E-mail: mazonghua@mail.hzau.edu.cn
First published on 20th April 2016
A novel polydivinylbenzene polymeric material containing water-tolerant SO2NHSO2C4F9 with 2 equivalents of Cr(III) was explored as a catalyst of the one-pot conversion of glucose to 5-hydroxymethylfurfural (HMF) in a biphasic system. Stable 59–57% yields of HMF were achieved throughout 12 cycles over the bifunctional material. Dynamic analysis showed that Cr(III) essentially promoted the isomerization process of glucose to fructose. The material featured integral hydrophobicity, which, with the water-tolerance of SO2NHSO2C4F9, contributed to its excellent recyclability.
Glucose (Glu) is universally recognized as an important basic structural unit of cellulose. The transformation of Glu has thus always been attractive in recent years. A derivative platform product is 5-hydroxymethylfurfural (HMF), which is a precursor molecule of various building blocks. The Glu-to-HMF transformation includes two steps: Glu is isomerized into fructose (Fru) with Lewis acid or base catalysts; the cascade dehydration of Fru over acid catalyst provides HMF. Both the hexoses (Glu and Fru) contain highly active –OH and –C
O groups, which will easily incur complicated reactions. This brings a real challenge to the selective conversion of Glu over chemical catalysts with miscellaneous by-reactions compressed. Both base and acid are described to work on Glu-to-Fru transformation, and Brønsted acid has been reported to be superior.1
The synergistic relation between Brønsted acid and Lewis acid can promote a one-pot Glu conversion to HMF,2–4 and further lactic derivatives,5 levulinate,3,6 etc. HMF is considered as a versatile platform chemical.
Reported Lewis acids include Cr(III), Al(III),7 Cr(II), Zn(II),8 Sn(IV), In(III),9 and boric acid.10 A strategy to prevent HMF from further degrading lies in real-time removal of HMF from aqueous mixtures with organic solvents (bi-phase extraction), preventing HMF from coming into contact with catalysts in water and thus improving the HMF yield.11 The prevalent organic solvents include MIBK/butanol, THF, 2-sec-butylphenol. For example, one-pot catalysis gave HMF yields of 59% with CrCl3/HCl in THF/H2O,3 and 62% with AlCl3/HCl in alkylphenol/H2O.12 However, HMF selectivity was reported to be dependent on the reaction media.
Homogeneous catalysis systems unavoidably produce waste and erosion, driving the development of heterogeneous catalysts. Several promising silica-based bifunctional acid catalysts have been explored for one-pot conversion of hexoses.13 Beta zeolite containing framework Sn atoms was highlighted as highly acid-tolerant, and applicable to Glu-to-Fru isomerization in water.14–16 This allowed the one-pot Glu-to-HMF conversion through a cascade reaction sequence involving isomerization and dehydration. Lewis acid sites confined in hydrophobic pockets have been utilized as structural motifs contributing to turnover rate enhancement.17 Besides, hybrid catalysts with CrCl3 and HY zeolite catalysed the conversion of Glu-to-levulinic acid with a 62% yield.18 Hybrid carbon–silica catalysts, grafting the silica with Sn(IV) and filling with a carbon network, provided weak Brønsted acid and Lewis acid for lactate formation from hexoses and disaccharides.5
Functionalized mesoporous silica is another popular silica-based catalyst, and silica is subject to the stability headache owing to siloxane bond breakage in hot liquid water.19,20 However, for effective conversion of monosaccharides into platform molecules or building blocks, increasing the severity of the aqueous media is often requested. This is despite the fact that monosaccharide bond breakage is efficiently carried out in aqueous media. Ionization of water increases with the increase of temperature, so that increased H+ and OH− ions would adhere to the surface of the support and possibly corrode the silica matrix. However, water acts as a non-substitutable solvent in the conversion of hexoses in order to meet solubility requirement, and sometimes coordinates the active Lewis acid centres.15,17
One way to improve the water-tolerance of catalysts is to improve their hydrophobicity, helpfully resisting against the adherence of hot liquid water;20–24 and provide better wettability to organic substrates, which increases the catalytic efficiency.2,20,24–26 The cooperation of superhydrophobic solid acid and superhydrophilic solid base catalysts has led to yields of HMF as high as 95.4% for one-pot conversion of glucose owing to the unique wettability of the combined catalyst.2 To the best of our knowledge, this is the highest HMF yield so far.
Recently, SO3H-functionalized polymeric ionic liquids containing Cr(III) provided a HMF yield of 48.7% from Glu.27 Chromium(III) Schiff base complexes and acidic ionic liquids immobilized on mesoporous silica provided a HMF yield of 43.5% from Glu.4 Selectivity research indicated that Glu conversion in water was highly dependent on the ratio of Brønsted acid to Lewis acid.28
SO3H-resin is always favoured due to its commerciality and efficient performance in catalysis. However, for most traditional SO3H-resins, the decomposition happens above 120 °C. As mentioned above, increasing the severity is often requested for efficient conversion of monosaccharides, including increased reaction temperature, which probably causes the weakness of the recyclability of solid acids. Research on practically water-tolerant solid acids with good recyclability thus intrigued us in recent years. Herein, we reported new types of supported bifunctional solid acids, using fluoroalkyl sulfonyl imide instead of an SO3H group to provide Brønsted acid sites, while Cr(III) was bonded as a Lewis acid. The alternate Brønsted acid possesses outstanding thermal stability and strong gas-phase acidity.29–31 Hydrophobic poly-divinylbenzene (PDVB) polymer and hydrophilic silica (SiO2) were used as supports for comparison. PDVB polymer and the water-tolerant fluoroalkyl sulfonyl imide groups together contribute to excellent catalyst longevity in a hot aqueous methyl isobutyl ketone (MIBK) biphasic system of Glu-to-HMF conversion, recycling 12 times with a stable Glu conversion and HMF production.
The preparation of bifunctional solid acids was carried out by cationic exchange. Solid Brønsted acid (ca. 6 g) was added into 400 mL of distilled water and CrCl3·6H2O was added in batches with stirring. The pH value of the mixture was monitored by pH meter in real time, and decreased with the exchange of Cr3+ and H. The exchange capacity was obtained by calculation of the concentration of H+ in the solution. The varying pH value suggested the controllable exchange capacity. Generally, the molar ratio of loaded Cr(III)
:
H on the resulting bifunctional solid acids was optimized as 2
:
1. Acid remains were removed with distilled water. The loading of Cr(III) was further confirmed by XRF.
Typically, 6.19 g of H-PDVB-0.3-SSFBI and 1.96 g of CrCl3·6H2O were used. The pH value varied until around 1.98, and the obtained bifunctional solid acid was denoted as Cr(III)-PDVB-0.3-SSFBI. Additionally, 5.33 g of NKC-9 and 5.98 g of CrCl3·6H2O were used for the preparation of Cr(III)-NKC-9, and the pH value was 1.29, while 6.35 g of H-PSFSI-MSMA15/SiO2 and 1.22 g of CrCl3·6H2O were used for Cr(III)-PSFSI-MSMA15/SiO2 with the pH at 2.05.
:
3). The optimized volume ratio of aqueous and organic phases (VH2O
:
Vorg) was 1
:
7. The molar ratios of Cr(III) of the catalysts to Glu were 3
:
10. Reactions were quenched in turn by water-cooling every 30 minutes. HPLC conversions/yields were obtained based on both aqueous and organic phase analysis.
The transformation experiments of HMF (0.35 wt%) were carried out in MIBK/butanol solvent, and no water/DMSO was added.
Recovered bifunctional solid acids were treated with H2O2 for 5 hours at 40 °C to restore to blue from brown or black, and reused in the next cycle.
The loadings of Cr(III) are dependent on the feeding of CrCl3·6H2O. The change of concentration of Cr3+ can be worked out by pH value, which is monitored conveniently using a pH meter. The obtained results are further confirmed with XRF analysis as molar ratios of Cr(III)/H+ equal to 1.9, 2.1 and 1.8, respectively for Cr(III)-NKC-9, Cr(III)-PDVB-0.3-SSFBI and Cr(III)-PSFSI-MSMA15/SiO2. The XRF spectra are shown in Fig. 2.
Pyridine-FT-IR spectra (Fig. 3) further show the presence of both the acid sites. The solid Brønsted acids give clear bonds at 1541 cm−1, which are generally considered as stretching vibrations of C–N of pyridine with a hydrogen proton absorbed. This peak appears weaker for PDVB-0.3-SSFBI owing to lower Brønsted acid loadings. Peaks at 1450 cm−1 are assigned to the C–C(N) characteristic vibration of pyridine combined with Lewis acid sites, which is phenomenally strengthened for three bifunctional solid acids, suggesting the increase of Cr(III) loadings. The distributions of Cr and F of Cr(III)-PDVB-0.3-SSFBI were investigated by EDX using STEM mode, as shown in Fig. 4(a–c). Both Cr and F were readily detectable with homogeneous distributions, suggesting homogeneous distributions of fluoroalkyl sulfonyl imide and Cr(III) in the materials. The particles were amorphous, judging by the fringe disorder shown in Fig. 4(a). Additionally, S, O, N and C were also detectable with homogeneous distributions, shown in Fig. S2.†
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| Fig. 4 Representative TEM images and elemental maps of fresh (a–c) and spent (d–f) Cr(III)-PDVB-0.3-SSFBI. (b) and (e) are EDX maps of Cr; (c) and (f) are maps of F. | ||
The nitrogen adsorption–desorption isotherms of the bifunctional solid acids are shown in Fig. 5 and S3.† Typical type IV isotherms, characteristic of mesoporous materials, appear for Cr(III)-PDVB-0.3-SSFBI (Fig. 5(a)) and Cr(III)-PSFSI-MSMA15/SiO2 (Fig. S3(c)†). A hysteresis loop was observed clearly at low relative pressure (0.45–0.95) and broadly, suggesting the dominant mesoporous structure but non-uniform pore size distribution. Both Cr(III)-PDVB-0.3-SSFBI and Cr(III)-PSFSI-MSMA15/SiO2 show us rich disordered pores, which is in reasonable agreement with the results from TEM images. Their pore networks are irregular. For Cr(III)-NKC-9, a type III isotherm is observed, suggesting a non-porous structure (Fig. S3†). The BET surface area and pore volume are listed in Table S2.† The higher surface area (>230 m2 g−1) and larger pore volume (>0.24 cm3 g−1) are achieved for Cr(III)-PDVB-0.3-SSFBI and Cr(III)-MSMA15/SiO2, but only 25 m2 g−1 and 0.032 cm3 g−1 for Cr(III)-NKC-9.
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| Fig. 5 N2 adsorption–desorption isotherms of fresh (a) and spent (b) Cr(III)-PDVB-0.3-SSFBI, and BJH mesopore size distribution from desorption branch (inset). | ||
TG analysis is shown in Fig. 6 and S4.† The mass-loss of 0.2%, 3% and 3.7% occurs to Cr(III)-PDVB-0.3-SSFBI, Cr(III)-PSFSI-MSMA15/SiO2 and Cr(III)-NKC-9 below 100 °C, respectively, which can reasonably be attributed to incorporated water (Fig. 6). Subsequently, a minor mass-loss happens to Cr(III)-PDVB-0.3-SSFBI (2%) and Cr(III)-PSFSI-MSMA15/SiO2 (4%) from 100 to 234 °C; while a large mass-loss of ca. 8% of Cr(III)-NKC-9 appears continuously. A similar tendency occurs to the corresponding solid Brønsted acids (Fig. S4†), negligible for H-PDVB-0.3-SSFBI and H-PSFSI-MSMA15/SiO2 from 100 to 150 °C, but significant 5% for NKC-9. The mass-loss is mainly owing to incorporated water, which remained after vacuum drying at the moderate temperature.32 It is thus inferred that the mass-loss of 8% of Cr(III)-NKC-9 is inclusive of the evaporation of incorporated water and probably the additional dehydration of coordinative hydroxyls of Cr(III). Despite no further definite evidence, better hydrothermal stability would be expected for Cr(III)-PDVB-0.3-SSFBI owing to the much lower mass-loss.24
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| Fig. 7 Various acid materials-catalysed conversions of glucose (a and b), fructose (c), and HMF (d). | ||
The Glu conversion catalysed by acid was reported as a pseudo first order reaction. Here, the calculated rate constants of the Glu conversion are kNKC = 0.9142 h−1, kSiO2 = 0.8921 h−1, and kPDVB = 0.3369 h−1, respectively, for Cr(III)-NKC-9, Cr(III)-PSFSI-MSMA15/SiO2, and Cr(III)-PDVB-0.3-SSFBI (Fig. 8(a)). The conversion to HMF also includes the subsequent Fru-to-HMF dehydration (Fig. 7(c)). The rate constants of the Fru dehydration are remarkably higher at k′NKC = 1.5720 h−1, k′SiO2 = 1.5040 h−1, and k′PDVB = 1.1780 h−1 (Fig. 8(c)). The Glu isomerization is thus the slower of the two steps, mainly limiting the apparent rates of the Glu-to-HMF conversion catalysed by bifunctional solid acids.
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| Fig. 8 Rate constants of Glu-to-HMF conversion over various acid materials. (a and b) Glu conversion; (c) Fru conversion; and (d) HMF conversion. | ||
In order to clarify the effect of the Cr(III) of the bifunctional solid acids on the Glu isomerization, the three solid Brønsted acids, which have no Cr(III) loaded, were used to catalyse Glu conversions. The rate constants were 0.0945 h−1, 0.0685 h−1 and 0.0520 h−1, respectively for NKC-9, H-PSFSI-MSMA15/SiO2, and H-PDVB-0.3-SSFBI, an order of magnitude lower than those of the bifunctional solid acids. The rates slow down significantly owing to the deficiency of Cr(III), the Lewis acid site. Cr(III) is thus believed to play a key role in isomerizing Glu to Fru.
The rate constants of Glu conversion of the bifunctional solid acids are compared in a ratio as kNKC
:
kSiO2
:
kPDVB = 2.71
:
2.65
:
1, while the ratio of the rate constants of the subsequent dehydration is k′NKC
:
k′SiO2
:
k′PDVB = 1.33
:
1.28
:
1. The more discriminant ratio of Glu conversion suggests that Cr(III)-NKC-9 and Cr(III)-PSFSI-MSMA15/SiO2 promoted the isomerization process more efficiently, and Cr(III)-PDVB-0.3-SSFBI gave a comparable promotion effect just on the subsequent dehydration, giving the about equal rate constants.
The difference of rate constants kSiO2 and kPDVB indicates the support effect of the different catalysts on the isomerization. Although induced by the same acid sites (SO2NHSO2C4F9 and Cr(III)), kSiO2 is much larger than kPDVB (2.65
:
1). This difference is attributed to the different properties of the SiO2 and PDVB supports. Additionally, kNKC is a description of the catalytic effect of SO3H, but is close to kSiO2 (2.71
:
2.65). No obvious observations showed the influence of different Brønsted acid sites on Glu conversion rates.
A relatively fast degradation of HMF catalysed by Cr(III)-PDVB-0.3-SSFBI was observed (Fig. 7(d) and 8(d)). The rate constants of HMF degradation were 0.1345, 0.1852, and 0.5299, respectively for Cr(III)-NKC-9, Cr(III)-PSFSI-MSMA15/SiO2 and Cr(III)-PDVB-0.3-SSFBI. This can explain the slightly lower HMF yield maximum (60%) and longer required reaction time (7 h) (Fig. 7(a)).
As discussed above in TG analysis, Cr(III)-PDVB-0.3-SSFBI prevents the adherence of water, for which the integral hydrophobicity of the material could provide an explanation (Fig. 9). The contact angle of water of Cr(III)-PDVB-0.3-SSFBI is 109.8°, suggesting that hydrophobicity of the PDVB support is carried over into the bifunctional solid acid. Not surprisingly, the other two bifunctional solid acids give low angles of 24.0° and 41.4°, respectively. Of note, the hydrophobicity of PS support of Cr(III)-NKC-9 is slackened by high acid density, inherently switching into the integral hydrophilicity.
On the other hand, the hydrophilic catalysts, Cr(III)-NKC-9 and Cr(III)-PSFSI-MSMA15/SiO2, would be more accessible to the intrinsically hydrophilic Glu molecules, helping to absorb Glu and promoting its conversion. This can explain why kNKC and kSiO2 are much higher than kPDVB. However, the reaction systems were split into two phases at room temperature—organic layer (upper layer) and water layer (bottom layer). As shown by the insets in Fig. 9, Cr(III)-PDVB-0.3-SSFBI was in the upper layer, and the other two were in the bottom layer. Experimentally, Cr(III)-PDVB-0.3-SSFBI was resistant to water. Better hydrothermal stability of Cr(III)-PDVB-0.3-SSFBI was thus expected.
Recovered bifunctional solid acids were re-activated with hydrogen peroxide and recycled in subsequent reactions. Hydrogen peroxide was believed to oxidize and solve dark-color by-products. Cr(III)-NKC-9 gave a dramatically decreased Glu conversion (97 to 60%) and HMF yield (65 to 41%), along with poor catalyst recovery (Fig. 10). After 4 cycles, Cr(III)-NKC-9 became too sticky to get recovered. A similar situation happened to Cr(III)-PSFSI-MSMA15/SiO2, becoming sticky after 7 cycles with reduced HMF yield (62 to 53%). The results were comparable to the recently reported 43.5% HMF yield and 5 cycles of reusability catalysed by novel chromium(III) Schiff base complexes and acidic ionic liquids immobilized on mesoporous silica.4 Excitingly, Cr(III)-PDVB-0.3-SSFBI mediated the transformation with a stable conversion of 95–85% and a HMF yield of 59–57% up to 12 cycles. After 12 cycles of reactions, the amount of recovered catalyst was too little to ensure accurate experimental results.
Nevertheless, the recovered Cr(III)-PDVB-0.3-SSFBI and Cr(III)-PSFSI-MSMA15/SiO2 (Fig. 3) still gave clear signals at 1450 and 1541 cm−1, and both Cr and F were still detectable for Cr(III)-PDVB-0.3-SSFBI with homogeneous distributions by EDX using STEM mode (Fig. 4(d–f)), suggesting that bifunctional acid sites were maintained. Two spent imide-style catalysts were still characteristic of stable mesoporous structure with a typical IV isotherm by N2 adsorption–desorption (Fig. 5(b) and S3(d)†).
The reusability of Cr(III)-PDVB-0.3-SSFBI was superior to that of the other two, which was attributed to its more excellent integral hydrophobicity. The integral hydrophobicity is advantageous in mediating organic reactions in water-containing systems aided by water-tolerable PhSO2NHSO2C4F9 groups.24 At the same time, the hydrophobic surrounding environment does not block the Lewis acid sites' access to water molecules,17 ensuring that the Glu isomerization performed smoothly. Cr(III)-NKC-9 has hydrophobic support PS and all-organic ingredients, but the hydroscopicity of the acid groups undesirably leads to integral hydrophilicity. No direct evidence is given to suspect the thermal stability of –SO3H groups in the reactions, but the remarkable superior recyclability of Cr(III)-PSFSI-MSMA15/SiO2 (up to 7 cycles) to Cr(III)-NKC-9, both are hydrophilic, should be attributed to the improvement of the stability of the PhSO2NHSO2C4F9 group. Thus, the excellent recyclability of Cr(III)-PDVB-0.3-SSFBI is attributed to the combination of water-tolerant PhSO2NHSO2C4F9 groups and integral hydrophobicity.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ra03565e |
| This journal is © The Royal Society of Chemistry 2016 |