Hui Wangb,
Ying Zhang*ab,
Yanying Guob,
Limei Zhangb,
Yang Hanb and
Xiaoxia Zhaob
aThe State Key Laboratory of Heavy Oil Processing, China University of Petroleum (Beijing), Changping District, Beijing 102249, China. E-mail: Y.Zhang@cup.edu.cn
bDepartment of Materials Science and Engineering, China University of Petroleum (Beijing), Changping District, Beijing 102249, China
First published on 11th April 2016
A series of Cr-supported mesoporous silica (Cr-PFMS) photocatalysts were prepared via phenyl-functionalized mesoporous silica (PFMS) by two steps. Namely Cr-PFMS photocatalysts were firstly assembled by co-condensation of tetraethoxysilane (TEOS) and various amounts of phenyltriethoxysilane (PTES) using PEO–PPO–PEO triblock copolymer (P123) as the template, and then loaded with chromium species with the aid of the phenyl groups. The physical and photophysical properties of the Cr-PFMS photocatalysts were characterized by various techniques including inductive couple plasma optical emission spectrometer (ICP-OES), X-ray photoelectron spectroscopy (XPS) and ultraviolet-visible diffuse reflection spectroscopy (DRS). The visible-light-driven (λ > 420 nm) photocatalytic performance of the Cr-PFMS materials for the cyclohexane oxidation with O2 at room temperature was investigated. Results showed that the introduction of phenyl groups derived from PTES not only promoted the phase transition of PFMS from high-curvature hexagonal structure to low-curvature cubic structure, but also increased the loading amounts of Cr species of which Cr6+ chromate species were active sites. Consequently, the hexagonally structured Cr-PFMS photocatalysts possessed higher photocatalytic activity than their counterpart photocatalyst, Cr-SBA-15 prepared without adding PTES. Moreover, the activity of the Cr-PFMS samples with cubic structure was also higher than that of those samples with hexagonal structure. This work may provide more insight into the design of novel supported photocatalysts with high metal loading and catalytic activity for cyclohexane oxidation under mild reaction conditions.
We are interested in developing a new visible-light-driven mesoporous material-supported Cr photocatalyst with spacious mesoporous channels and high chromium loading. For such purpose, we firstly chose the silicon source PTES with phenyl groups coupled with the common silicon source TEOS to assemble PFMS materials with phenyl groups in the channel walls.14 The presence of phenyl groups is speculated to facilitate the loading of Cr active sites due to their coordination with chromium ions. Secondly, the P123 was used as template since it induced mesoporous materials with larger pore size, thicker pore walls and better structural stability. Thirdly, the mesoporous structure and Cr loading amount were adjusted by varying the PTES dosage in the PFMS synthesis system. A series of PFMS materials were thus prepared and then loaded with Cr species to obtain Cr-PFMS photocatalysts. Their catalytic performance for cyclohexane oxidation to cyclohexanone and cyclohexanol under pure O2 atmosphere at room temperature was investigated. The effects of the silicon source PTES amount used in the synthesis system on the PFMS structure, loading amount of Cr species and the photocatalytic properties were investigated in detail. This work may provide more insight into the design of novel supported photocatalysts with high metal loading and catalytic activity for cyclohexane oxidation under mild reaction conditions.
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Fig. 1 Powder XRD patterns of (a) Cr-SBA-15; (b) Cr-PFMS-3%; (c) Cr-PFMS-5%; (d) Cr-PFMS-7%; (e) Cr-PFMS-10%. |
Fig. 2 shows the SEM images of Cr-SBA-15 sample and Cr-PFMS-5% sample. It is clear that there are no obvious difference in morphology observed for the two samples. The TEM images of the Cr-PFMS-5% sample are shown in Fig. 3. The black dots on mesoporous materials are inferred to be chromium species, which indicates that the chromium species with size of 20–30 nm are supported successfully and isolated from each other (Fig. 3a). The HRTEM images are taken along [1 0 0], [1 1 1], [1 1 0] directions, respectively. It further proves the well-defined Iad structure in agreement with XRD results.
The FT-IR spectra of SBA-15, PFMS-X%, Cr-supported PFMS-5% and Cr-PFMS-5% samples are shown in Fig. 4. Contrast to SBA-15, two additional absorption peaks attributed to phenyl groups, appear at 1433 and 741 cm−1 in the spectra of the PFMS-X% samples. The results show that the phenyl groups are successfully introduced into the PFMS-X% samples by using a second silicon source PTES during the synthetic system. By comparing the FT-IR spectra, the intensities of characteristic peaks of phenyl group increase with the increase of adding content of PTES. It is indicated that the introducing content of phenyl groups could be adjusted by PTES dosage. The absorption peaks at 1080 and 795 cm−1 are attributed to the asymmetric stretching vibration and the symmetric stretching vibration of Si–O–Si bond of the PFMS-X% and SBA-15 samples respectively. The relatively strong absorption peaks at 3440 and 1650 cm−1 are assigned to the adsorption of water and the vibration of Si–O–H bond. After chromium supporting of the PFMS-5% sample, the intensity of the band at 1650 cm−1 in the spectrum of Cr-supported PFMS-5% increases obviously, which is attributed to the surface hydroxyl groups formed due to the supported chromium species. Moreover, in comparison with PFMS-5%, the intensities of absorption peaks at 1080 cm−1 decrease obviously for the Cr-supported PFMS-5% and Cr-PFMS-5% samples (see inset in Fig. 4). This intensity change may be caused by the loading of chromium species via coordination of chromium ions with phenyl groups which can be bonded to a transition-metal moiety, as in the chromium benzene complexes.18,19 And observing the peaks at 1433 and 741 cm−1 attributed to phenyl groups finds that the phenyl groups are kept in Cr-supported PFMS-5% after calcination at 250 °C, but lost in the Cr-PFMS-5% samples after calcination at 550 °C. This indicates the calcination step at 250 °C in the preparation of PFMS-5% does not destroy the phenyl groups, which later facilitate the supporting of Cr species. However, for the Cr-PFMS-5% sample the calcination step at 550 °C after chromium loading in order to oxidize the chromium species leads to the removal of phenyl groups.
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Fig. 4 The FT-IR spectra of: (a) SBA-15; (b) PFMS-3%; (c) PFMS-5%; (d) PFMS-7%; (e) PFMS-10%. (f) Cr-supported PFMS-5%; (g) Cr-PFMS-5%. |
Nitrogen adsorption/desorption isotherms were further measured to characterize the porous structure of the samples. It is found from Fig. 5 that all the samples exhibit typical type IV nitrogen adsorption/desorption isotherms with a pronounced uptake in the relative pressure range (p/p0) of 0.6–0.8, indicating the presence of the uniform mesoporous structure. This shows that for the PFMS-X% samples, the low calcination temperature at 250 °C is enough to remove the template P123 forming porous channels and the Cr-PFMS-X% samples maintain porous structure after the high temperature calcination at 550 °C. It can be seen from Table 1 that the BET surface area of PFMS-3% sample is similar to that of SBA-15 since they have the same hexagonal structure. However, the PFMS-X% (X = 5, 7 and 10) samples with cubic structure have much higher BET surface area and the surface areas first increases and then decreases with the increase of the phenyl group content introduced in the PFMS-X% (X = 5, 7 and 10) samples. It is observed that PFMS-5% sample possesses the highest BET surface area of 1053 m2 g−1 and corresponding pore volume of 1.49 cm3 g−1. The BET surface area and pore volume of Cr-PFMS-X% and Cr-SBA-15 samples decreases a little than those values of PFMS-X% and SBA-15, indicating that the supported chromium does not plug the channel. The average pore diameter decreases with increasing the content of phenyl groups introduced, which proves that the phenyl groups were successfully introduced into the pore walls.
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Fig. 5 N2 adsorption–desorption isotherms of as-synthesized samples: (a) SBA-15; (b) PFMS-5%; (c) PFMS-10%; (d) Cr-SBA-15; (e) Cr-PFMS-5%; (f) Cr-PFMS-10%. |
Sample | SBET (m2 g−1) | Pore volume (cm3 g−1) | Average pore diameter (nm) |
---|---|---|---|
SBA-15 | 648 | 1.24 | 7.9 |
PFMS-3% | 639 | 1.14 | 7.0 |
PFMS-5% | 1054 | 1.49 | 5.6 |
PFMS-7% | 920 | 1.17 | 5.1 |
PFMS-10% | 919 | 1.07 | 4.5 |
Cr-SBA-15 | 520 | 1.04 | 7.8 |
Cr-PFMS-5% | 731 | 1.02 | 5.7 |
Cr-PFMS-10% | 507 | 1.00 | 5.6 |
The ICP analysis (Table 2) gives the chromium weight percent of the photocatalysts. Generally, the chromium supported amount of the Cr-PFMS-X% sample is higher than that of Cr-SBA-15 sample without phenyl groups, indicating that the introduction of phenyl groups could help chromium species to be supported on the pore wall. As for the Cr-PFMS-X% samples, the chromium content first increases and then decreases with increasing the content of phenyl groups introduced. This trend is the same to the changes of BET surface area and pore volume with the phenyl group content. The maximum amount of supported chromium species is 0.18 wt% for the Cr-PFMS-5% sample with 5% PTES silicon source. However, when the dosage of PTES silicon source is more than 5%, although more phenyl groups are introduced, the chromium supported amount decreases because of the decrease of BET surface area and pore volume. Therefore, the loaded amount of chromium species can be controlled by changing the introducing amount of phenyl groups.
Run | Sample | Amount of chromium supported (wt%) |
---|---|---|
1 | Cr-SBA-15 | 0.11 |
2 | Cr-PFMS-3% | 0.16 |
3 | Cr-PFMS-5% | 0.18 |
4 | Cr-PFMS-7% | 0.14 |
5 | Cr-PFMS-10% | 0.12 |
Run | Samples | Cyclohexanol/μmol | Cyclohexanone/μmol | TONc |
---|---|---|---|---|
a CH2Cl2 used as solvent.b After the reaction (run 3), the catalyst was recovered by filtration and rinse, and used for reaction.c The yields of [(cyclohexanol + cyclohexanone)]/(Cr amount on the catalyst). | ||||
1 | Cr-SBA-15 | 3.33 | 5.16 | 8.03 |
2 | Cr-PFMS-3% | 4.87 | 7.66 | 8.14 |
3 | Cr-PFMS-5% | 9.97 | 11.82 | 12.59 |
4 | Cr-PFMS-7% | 4.37 | 6.93 | 8.39 |
5 | Cr-PFMS-10% | 2.24 | 2.42 | 4.04 |
6 | Cr-PFMS-5%a | 57.33 | 36.76 | 54.39 |
7 | Cr2O3 | 0 | 0 | 0 |
8 | Cr-PFMS-5%b | 10.37 | 11.28 | 12.51 |
However, the Cr-PFMS-10% sample produces less amount of cyclohexanol and cyclohexanone than Cr-SBA-15. This is because the former has lower BET specific area and pore size although they have almost the same chromium loading. The lower BET specific area and pore size may be caused by the partial collapse or blocking of porous material. This can increase the flow resistance of liquid reactants and suppress the access of cyclohexane to the chromate species. Moreover, TON firstly increases and then decreases with increasing phenyl groups in the Cr-PFMS-X% (X = 3, 5, 7) samples. The TON value is far higher than previously reported.8,9,11 Cr2O3 has not catalytic activity in the visible light region, indicating that Cr6+ from chromate species acted as the main active sites of the as-synthesized samples. The solvent has great influence on the photocatalytic results. It is shown in run 6 that when dichloromethane is used as solvent the total yield of cyclohexanol and cyclohexanone is fourfold and the molar ratio of cyclohexanol/cyclohexanone is much higher. As far as we know, the TON is the best result reported at present for photocatalytic cyclohexane oxidation with solvent using Cr-supported porous catalyst.
To verify the heterogeneity of the photocatalytic process, a leaching test is performed with Cr-PFMS-5% sample according to ref. 21 (Fig. 6). We filter the Cr-PFMS-5% photocatalyst after 5 h. At this time, half the volume is filtered and the resulting clear solution is allowed to react. The percentage of leaching is estimated by comparing the time-conversion plot of the twin reactions with and without solid. It is found that there is no cyclohexanol or cyclohexanone generated in filtered liquid, which proves that the photocatalytic process was heterogeneous reaction.
The diffuse reflectance UV-vis spectra show that chromium supported catalysts all have visible-light response. It is shown in Fig. 8 that the Cr-PFMS-X% samples all possess two distinctive absorption bands at 350 and 450 nm, assigned to a ligand-to-metal charge transfer (LMCT) band from O2− to Cr6+ transitions of the chromate species, which are dispersed in silica matrices and isolated from each other.22 In addition, the slight absorption bands at 600 nm are assigned to a d–d transition of the octahedral Cr3+ species in a Cr2O3 cluster.8,9,11 Contrast to Cr-SBA-15, the Cr-PFMS-X% samples show the similar absorption edge and obviously enhance light absorption in the visible region. It further indicates the existence of Cr6+ and Cr3+, which is in agreement with XPS results.
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Fig. 8 Diffuse reflectance UV-vis spectra of: (a) Cr-SBA-15; (b) Cr-PFMS-3%; (c) Cr-PFMS-5%; (d) Cr-PFMS-7%; (e) Cr-PFMS-10%. |
Based on the results presented here, as well as those analyses in previous studies,8–11 it is obvious that the photocatalytic performance could be explained as follows (shown in Scheme 1). Calcination of the last step in synthetic process lead to the removal of adsorbed water, and the dehydrated chromium oxide species anchor on the catalyst surface by reaction with the surface Si–OH groups. This is an acid–base reaction: the weaker acid H2O is replaced by the stronger acid H2CrO4. It is possible that on PFMS materials not all chromium are anchored due to the presence of Cr3+ species in the Cr-PFMS-X% photocatalysts. Chromium species are impregnated on a “rough” surface of the Cr-PFMS-X% samples due to calcination leads to the removal of phenyl fragments, thus, resulting in the formation of “distorted” chromium species (Scheme 1a). The reduction of Cr6+ to Cr5+* occurs at vacuum through the terminal oxygen (OT)–Si bond formation associated with the removal of H2O from adjacent Si species (Scheme 1b). After irradiation, the transfer of photo-generated electrons from OT to Cr results in the formation of the excited state (Cr4+*) (Scheme 1c), which is inferred to the active site for cyclohexane oxidation. And its amount could be promoted due to the more readily charge transfer between OT and Cr. The OT, formed by photo-generated charge transfer, has an electrophilic character and thus acts as a positive hole to oxidize cyclohexane with molecular oxygen to cyclohexanol and cyclohexanone in the end.
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Scheme 1 The proposed mechanism of Cr-PFMS-X% photocatalysts.8,9,11 |
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