Baodeng Wangab,
Zhongzheng Zhanga,
Chenming Zhua,
Lina Zhanga,
Nannan Sun*a,
Wei Wei*a and
Yuhan Sunac
aCAS Key Lab of Low-Carbon Conversion Science and Engineering, Shanghai Advanced Research Institute, Chinese Academy of Sciences, Shanghai 201203, China. E-mail: sunnn@sari.ac.cn; weiwei@sari.ac.cn; Tel: +86-15800688730
bSchool of Chemistry and Chemical Engineering, University of Chinese Academy of Sciences, Beijing 100049, China
cSchool of Physical Science and Technology, ShanghaiTech University, Shanghai 201203, China
First published on 29th March 2016
Highly dispersed potassium species were introduced on a mesoporous carbon surface following an oxidation and subsequent ion exchange protocol. The samples were characterized and their CO2 adsorption performance was systematically evaluated by both static and dynamic adsorption tests. It was found that the generated surface functionality can be tuned by controlling the reaction temperature and/or using different oxidant(s), and thus potassium species can be introduced in an adjustable way without significant alteration on the textural properties of the samples. Although adsorption at atmospheric pressure was not influenced, low pressure CO2 uptake and adsorption selectivity were considerably enhanced by potassium introduction owing to the highly dispersed potassium species. A high CO2 adsorption capacity of 5.9 wt% was achieved at 25 °C and 0.15 bar with excellent cyclic stability, and the adsorbents can be readily regenerated at 115 °C under N2 purging.
As documented in several recent reviews, a wide range of materials have been prepared and evaluated as CO2 adsorbents such as zeolite, metal oxide, immobilized amines, carbons, metal organic frameworks (MOFs), etc.7–10 As for PCC, immobilized amines or MOFs with coordinatively unsaturated metal centers are preferred owing to their stronger affinities towards CO2, which is important to enhance the adsorption selectivity.11–13 However, these materials suffered from higher regeneration energy and are more prone to be deactivated due either to irreversible adsorption of contaminants in flue gas (e.g. NOx and SOx) or their chemical instability (e.g. oxidative degradation of amines, decomposition of metal–ligand bond in MOFs, etc.).
Carbons are characterized by their large surface areas, low toxicity, and high stability.14,15 It has been well demonstrated that porous carbon-based materials are applicable in areas such as adsorption, catalysis, supercapacitor, etc.14,16–19 Many efforts have been devoted to prepare carbon-based materials as CO2 adsorbents, and hetero-atomic dopants, such as nitrogen and sulfur, were used to enhance the adsorption capacities, especially the CO2 uptake at lower pressures. To this end, a wide range of precursors was used for the preparation of hetero-atom modified carbons, such as chitosan,20 melamine–phenolic resins,21 urea modified petroleum coke,22 polyaniline,23,24 polythiophene,25,26 polyacrylonitrile (PAN),27,28 polypyrrole,29 and even ionic liquids.30,31 For example, Nandi and co-workers prepared N-doped carbons from polyacrylonitrile by carbonization and physical activation, an extraordinary CO2 uptake of 50.6 wt% (11.51 mmol g−1) was obtained at 273 K and ambient pressure.28 Zhong et al. used a PAN-containing block copolymer as precursor, the obtained N-enriched carbons exhibited CO2 uptakes higher than 17.6 wt% (4 mmol g−1) at 273 K.27 Another precursor worth to mention is polypyrrole, from which carbons with higher nitrogen content can be obtained. For instance, Sevilla reported the KOH activation of polypyrrole to prepare carbons with nitrogen content up to 10.1 wt%, and the resulted samples were capable to adsorb 27.3 wt% (6.2 mmol g−1) CO2 at 273 K and 1 bar.29 Recently, Jaroniec and co-workers reported the use of ethylenediamine as both nitrogen source and catalyst for preparation of carbon microspheres, the obtained samples showed excellent CO2 uptake of 4.1 mmol g−1 at 25 °C and 1 bar.32 Most of the above strategy used synthetic polymers as precursors for both the hetero-atom and carbon, this incurred considerable increasing on the costs and environmental footprint of the preparation process. Moreover, it was found that both the surface area of the adsorbents and the content of hetero-atoms affected adsorption capacities of the doped carbons. Oftentimes, a higher carbonization temperature favors the increasing of surface area, however, this also leads to excessive decomposition of the hetero-atom bearing functionalities, and thus lowering their residual contents. This is probably the reason that the low pressure CO2 uptakes, such as those at 0.15 bar (more relevant to PCC), were still unsatisfied and its enhancement remains a major challenge in the area.
Recently, Zhao et al.33 reported the enhancement of adsorption performance of carbons by introduction of extra-framework cations, in their work, KOH activation of a pre-synthesized N-containing carbon was carried out, and the as-activated samples were washed with distilled water instead of the normally used HCl solution, a portion of potassium species could thus be introduced into the carbon matrix, and a CO2 uptake of 7.1 wt% (1.62 mmol g−1) was obtained at 25 °C and 0.1 bar. According to their characterization and theoretical calculation, it was concluded that potassium mainly existed in the form of O–K, and this configuration showed a high affinity towards CO2 molecular. Following similar methodology, our previous work prepared potassium intercalated carbon beads, and CO2 uptake at 25 °C and 0.15 bar achieved 6.6 wt% (1.51 mmol g−1).34 However, we found that the obtained carbons were mainly microporous probably owing to the activation effect of KOH,14,35 therefore although most the prepared samples possessed large surface areas of ca. 1000 m2 g−1, effective potassium loading was limited to ca. 1 wt%, beyond which the adsorption capacity can hardly change, while lower loadings resulted in less effective samples. This is to say that the potassium washing-off needed to be controlled very carefully, and more importantly, the highly developed porous structure in these samples was not fully utilized.
To circumvent the above issues, we present herein a facile and controllable method for potassium introduction on a mesoporous carbon derived from our previous reported solvent-free method.36 The pristine carbon was firstly oxidized to generate oxygen-containing functionalities on the surface, potassium ions were subsequently introduced by ion exchange. After further conditioning, carbons with highly dispersed potassium species could be introduced. As compared with the method reported previously,33,34 potassium loadings in the current samples can be easily adjusted by controlling the amount of surface oxygen-containing functionalities, which is determined by the reaction temperatures and used oxidant(s). The obtained samples were comprehensively characterized and the adsorption performance was evaluated, it was found that the highly dispersed potassium species could effectively enhance low pressure CO2 adsorption capacity and selectivity, a high CO2 uptake of 5.9 wt% was obtained at 25 °C and 1 bar, and the optimized sample showed excellent cyclic stability.
The obtained Nx and NSx were then submitted to ion exchange with 2 M KOH aqueous solution for 24 h, the solids were then filtered, washed with deionized water until neural filtrate was obtained, and dried to afford samples Nx–K and NSx–K. After further annealing at 800 °C in a N2 atmosphere for 6 h, final adsorbents were obtained and denoted as Nx–K800 and NSx–K800, respectively.
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Fig. 1 FT-IR spectra of oxidized samples. (a) Effect of oxidant(s), (b) effect of oxidation temperatures. |
Effect of oxidation temperature was further investigated, FT-IR spectra of the samples oxidized in mixed-acid at different temperatures is presented in Fig. 1b. As can be seen, the peak intensity increased with the increasing of oxidation temperature, suggesting higher oxidation level of the carbon surface, and thus higher amounts of surface functionalities can be generated, this could be indicated by TGA as well (Fig. S1†), similar trends can also be obtained for the HNO3 oxidized samples (Fig. S1 and S2†). As further evidence, XPS was carried out, and the obtained C 1s spectra was showed in Fig. 2, (see Fig. S3† for the Nx sample). Peaks attributable to C–C (ca. 284.8 ± 0.1 eV), C–O–C (ca. 286.4 ± 0.2 eV), CO (ca. 287.4 ± 0.2 eV), and O
C–O species (ca. 289.1 ± 0.3 eV) can be observed,40,42 indicating again the formation of carboxyl and ether functionalities. In line with the FT-IR results, the peak intensity of O
C–O species increased gradually with the rising of oxidation temperature suggests the enhancement of surface oxidation.
Fig. 3 shows the XPS survey of samples after potassium exchange, it can be seen that potassium was successfully induced as K+ (Fig. S4†). Table 1 lists the potassium contents measured by both XPS and ICP, higher values were obtained by XPS for all the samples indicating surface enrichment of potassium, which is reasonable as both oxidation and potassium exchange are supposed to occur on the surface. Moreover, the bulk potassium contents increased with the increasing of oxidation temperature, this can be directly related to the amounts of surface functionalities induced at different temperatures (Fig. S5†), which revealed again the preferential attachment of K+ on the surface functionalities. By using the K+ ion exchange strategy instead of impregnation, it was expected that the introduced potassium adopted a highly dispersive state, so that the porous structure of the carbon skeleton was not alter significantly, meanwhile, the surface polarity can be enhanced owing to the involving of hetero-atoms, which normally led to improved CO2 adsorption performance similar to doping carbons with nitrogen or sulfur atoms.25,29,43,44
Sample | K+ contents (wt%) | |
---|---|---|
ICP | XPS | |
N80–K | 4.43 | 6.6 |
N100–K | 6.25 | 8.0 |
N110–K | 7.93 | 8.9 |
NS80–K | 5.20 | 8.2 |
NS100–K | 7.14 | 9.6 |
NS110–K | 9.86 | 13.7 |
From Table 2, it can be seen that the parent MC possessed a BET surface area (SBET) of 532 m2 g−1 and a total pore volume (Vtotal) of 0.32 cm3 g−1. Oxidation and potassium introduction generally induced decreasing of textural properties, especially at harsher oxidation conditions. Based on the above discussion, higher amounts of surface functionalities and potassium species could be introduced upon the use of mixed acid and higher oxidation temperature, it is thus reasonable to conclude that the decreasing of textural properties can be attributed to the damage of basal planes in the carbon matrix, pore blockage by the introduced functionalities/potassium species, or the combination of the two factors. Nevertheless, the detrimental effect of guest loading in porous materials can be properly avoided as most of the samples possessed surface areas higher than 350 m2 g−1, which is closely related to the highly dispersed potassium species derived from ion exchange rather than impregnation, as can be demonstrated by the considerable lower N2 uptake and BET surface area of impregnation-derived samples with similar or even lower potassium loading (Fig. S8,† note the potassium content increased significantly after thermal treatment as it is discussed in the following section).
Sample | SBET (m2 g−1) | Smic (m2 g−1) | Vtotal (cm3 g−1) | Vmic (cm3 g−1) | CO2 uptake (wt%, 25 °C) | |
---|---|---|---|---|---|---|
0.15 bar | 1 bar | |||||
MC | 532 | 325 | 0.32 | 0.13 | 3.3 | 8.8 |
N80 | 506 | 308 | 0.28 | 0.13 | 3.9 | 9.0 |
N80–K800 | 511 | 299 | 0.31 | 0.12 | 4.5 | 9.5 |
N100 | 516 | 317 | 0.28 | 0.13 | 3.8 | 9.5 |
N100–K800 | 508 | 252 | 0.32 | 0.09 | 4.9 | 10.0 |
N110 | 517 | 311 | 0.28 | 0.13 | 3.7 | 9.1 |
N110–K800 | 338 | 160 | 0.28 | 0.05 | 5.2 | 9.3 |
NS80 | 433 | 251 | 0.25 | 0.10 | 3.5 | 8.9 |
NS80–K800 | 395 | 211 | 0.29 | 0.08 | 5.1 | 9.4 |
NS100 | 498 | 296 | 0.29 | 0.12 | 3.7 | 9.1 |
NS100–K800 | 360 | 175 | 0.29 | 0.06 | 5.9 | 10.5 |
NS110 | 55 | 33 | 0.02 | 0.01 | 3.1 | 7.1 |
NS110–K800 | 89 | 61 | 0.04 | 0.03 | 1.0 | 1.8 |
Fig. 6 presents the TEM images of MC and the NS100 series at each preparation step. Porous structure with worm-like morphology can be observed for all the samples, suggesting the carbon matrix stayed intact during the surface treatment which is in line with the N2 physisorption results. Furthermore, although a significant amount of potassium can be detected on NS100–K (inset of Fig. 6c), very uniform image contrast was obtained for the potassium-containing samples (NS100–K and NS100–K800). This strongly evidenced the highly dispersive state of K+ on the sample, even after thermal treatment at 800 °C.
Fig. 7 shows the CO2 adsorption isotherms (25 °C) of the current samples. It seems that the surface modification induced limited variation on the adsorption capacities at 1 bar, all the materials provided fairly poor performance of no more than ca. 10 wt%, these values are nearly 50% lower than the best reported carbon materials to date,22,25,48 according to the previous discussion, this is probably owing to the relatively low surface areas and micropore volumes as compared with those microporous carbons reported in the literature. At a pressure of 0.15 bar however (more relevant to PCC from pulverized coal power plant), the adsorption capacity can be improved considerably after potassium introduction (Table 2). Moreover, as shown in Fig. S9,† higher amounts of incorporated potassium can generally lead to higher CO2 uptakes. Note that a significant increase in the potassium content in the samples after thermal treatment was observed if one compares the data in Fig. S9† and Table 1, which can be explained by the removal of carboxyl groups, partial gasification of the carbon matrix by the activation effect of potassium, or a combination of both effects. Although the surface potassium contents in NS100–K800 and NS110–K800 are close, their CO2 uptakes differ considerably. Based on this observation, it may be difficult to identify an “optimum” potassium loading, however, the current results indicate that the high dispersion of potassium species achieved by ion-exchange is well-preserved in the thermally treated samples under the conditions used in this study. Among the prepared samples, NS100–K800 showed a CO2 uptake of 5.9 wt% (25 °C, 0.15 bar), which is among the highest values reported so far (Table S1†) at similar conditions, note that the precursor of the current carbon (phenolic resin) is relatively cheap and easy to prepare in comparison with other synthetic polymers, we thus believe the sample represents a promising low pressure CO2 adsorbent.
Worth to mention here is the sample NS110–K800 which possessed the highest potassium content, its low performance can be related reasonably to its low surface area, and thus low dispersion of potassium species. In fact, additional detrimental effect of the poor dispersion of potassium can be evidenced by considering the even lower surface area as observed in the sample NS110, which however, showed greater CO2 uptakes than that of NS110–K800. This indicates the severe blocking of narrow micropores (more efficient in low pressure CO2 adsorption49) by potassium as compared with surface functionalities in NS100. Similar reason may also be responsible to the small difference in CO2 uptake at 1 bar among the prepared samples, namely with the increasing of potassium content, the enhanced surface affinity towards CO2 was balanced by the gradually blocked narrow micropores, leading to small variation on 1 bar CO2 adsorption.
Based on the above, both a high potassium loading and its high dispersion are of vital importance, and thus the controllable preparation protocol of oxidation followed by K+ exchange played a decisive role in enhancing the low pressure adsorption performance.
In our previous work, a CO2 uptake of 6.6 wt% (25 °C, 0.15 bar) was achieved on an optimized sample with only ca. 1 wt% potassium loading, further increasing of potassium contents led to little increase of the capacity probably due to the microporous nature of the samples. In the current study, although the CO2 uptake is lower, the effective potassium loading increased significantly without any compromise on its high dispersive feature, this paved a way to further optimization since increasing of effective potassium loading represents an important strategy to achieve higher CO2 uptakes at low pressures, and we are working on manipulating pore diameter of the pristine carbons to identify more effective adsorbents.
Fig. 8 compares the CO2 and N2 adsorption isotherms (25 °C) on the pristine MC and NS100–K800, it can be seen that the CO2 uptakes are considerably higher than N2 owing to higher quadruple moment and polarizability of CO2 (13.4 × 10−40 C m2 and 26.3 × 10−25 cm3, respectively) as compared to N2 (4.7 × 10−40 C m2 and 17.7 × 10−25 cm3, respectively).50 Moreover, for the adsorption of N2, porous properties of an adsorbent represented a more important factor rather than the surface chemistry owing to the inertness of N2, as a result, sample NS100–K800 exhibited lower N2 uptake as compared with MC. Here, the adsorption capacity ratio of CO2 to N2 was calculated and used as an indicator for the selectivity of the samples, and values of 6.72 and 12.33 were obtained for MC and NS100–K800 at 1 bar, respectively. This suggests that the introduction of potassium can also benefit the surface affinity towards CO2, resulting in a higher adsorption selectivity. Similar calculation was conducted by using the gas uptakes at 0.15 bar as well, even higher enhancement can be obtained as NS100–K800 showed a 3-fold higher selectivity as compared with MC (37.59 vs. 12.00).
The cyclic stability of NS100–K800 was further investigated by using a TGA apparatus. In order to simulate the practical CO2 capture from coal-based power plant, a feeding of 15 vol% CO2 balanced with N2 was used, and the adsorption and desorption temperature were set to be 40 and 115 °C, respectively. Fig. 9a presents the weight gain and loss curve during cyclic adsorption and desorption, a steep increasing of sample weight was observed upon the exposure to CO2/N2, and adsorption capacity reached 90% of the final value within about 4 min, indicating fast adsorption kinetics. Similarly, desorption can be easily achieved by N2 purge at 115 °C. The adsorption capacity during the cyclic testing is showed in Fig. 9b, after slight decay during the first 10 cycles, CO2 capacity of the sample maintained at ca. 4.3 wt% in the following 40 cycles, this demonstrated the excellent stability of the samples.
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Fig. 9 CO2 adsorption/desorption cycles on NS100–K800 (15% CO2, 40 °C). (a) Weight gain and loss curve, (b) adsorption capacity during multi-cycles. |
Recently, K2CO3-based adsorbents were widely reported for CO2 capture by the reversible reaction of K2CO3 carbonation to KHCO3 and the decomposition of the latter (eqn (1)).51,52
K2CO3 + H2O + CO2 = 2KHCO3 | (1) |
Given the involving of potassium in the current samples, one may assume that eqn (1) represents the major adsorption mechanism. However, this may not be the case because in this study, all the adsorption experiments were carried out in dry conditions, while presence of water is necessary for the formation of intermediate phases (e.g. K2CO3·1.5H2O) in K2CO3 carbonation.52,53 Moreover, the regeneration temperature used in Fig. 9a cannot effectively decompose KHCO3,54 which means adsorption stability of K2CO3 in the current condition should be low. Based on the above, we come to the conclusion that the improving of low pressure CO2 adsorption in the current carbons originates from the enhancement of surface polarity by the highly dispersed potassium species (mainly intercalated K+ or O−–K+ moieties), and thus the modified surface possessed a stronger affinity towards CO2 leading to the promising adsorption capacity at low pressures. Meanwhile, the adsorption process is physisorption in nature, therefore the adsorbents can be regenerated easily at 115 °C and re-used in multi-cycles.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ra02548j |
This journal is © The Royal Society of Chemistry 2016 |