Yi Zhang†
,
Shuyang Liu†,
Lulu Wang,
Yongchen Song*,
Mingjun Yang,
Jiafei Zhao,
Yuechao Zhao and
Yuan Chi
Key Laboratory of Ocean Energy Utilization and Energy Conservation of Ministry of Education, School of Energy and Power Engineering, Dalian University of Technology, Dalian, China 116024. E-mail: songyc@dlut.edu.cn; Tel: +86-411-84708464
First published on 13th April 2016
Dispersion exists in many scientific and engineering applications, especially for CO2 enhanced gas recovery, which is a vital factor for controlling the contamination of remaining natural gas and gas recovery. In this paper, an in situ method for the dispersion coefficient measurement of liquid/supercritical CO2–CH4 in a sandpack using CT was proposed. The dispersion coefficient in the sandpack was obtained directly from the CO2 mole fraction profiles translated from a CT greyvalue image, which eliminate the deviation caused by the entry/exit effect. The finite difference method, Crank–Nicolson method, was applied to solve the advection dispersion equation for obtaining the dispersion coefficient. The breakthrough profile of the effluent gas was also analyzed and the apparent dispersion coefficient containing the entry/exit effect was measured using the dynamic column breakthrough method. The entry/exit effect enlarged the dispersion coefficient in the range of 14–23% under a water-free experiment according to the deviation between the two methods. And the dispersion coefficient with the sandpack containing residual water was smaller than that of the water-free condition, which was probably caused by the dissolution of CO2 in the displacing frontier into residual water. The dissolution stabilized the dispersion in the displacing frontier and resulted in the reduction of the dispersion coefficient.
To measure the dispersion coefficient, the dynamic column breakthrough (DCB) method is commonly used, by detecting the displacing fluid in the effluent fluids.13 The dispersion coefficients are calculated by fitting the breakthrough profiles of displacing fluid in the effluent fluids, based on advection dispersion equation (ADE).
In recent decades, researchers conducted some investigations of the dispersion of CO2–natural gas using DCB method. Seo and Mamora14,15 carried out CO2–CH4 dispersion experiments through a dry carbonate core, the apparent dispersion coefficient was obtained in the range of 0.01–0.12 cm2 min−1. Nogueira de Mago16 found that the dispersion coefficient increased when the displacing fluid CO2 contain impurity N2. Zhang et al.17 discovered that CO2–CH4 dispersion coefficients in sandpack decreased with pressure during 10–14 MPa at 40 °C. The obtained dispersion coefficients were measured without considering the effect of experimental pipelines, valves, the entry/exit, etc. To obtain the dispersion coefficient in porous media, Hughes et al.18 proposed a method to correct the effect of tubing and entry/exit, and measured the dispersion coefficients of CO2–CH4. Whereafter, Honari et al.,19 Liu et al.20 and Honari et al.21 conducted experiments of CO2–CH4 dispersion using the correction method of Hughes et al.18 Honari et al. focused on the measurement of dispersivity,19 Liu et al.20 analysed the influence of temperature, pressure, flow rate and particle size on the dispersion, respectively, and Honari et al.21 evaluated the effect of medium heterogeneity on the dispersion and found the dispersion in heterogeneous carbonate rocks exhibiting higher than that in homogeneous sandstone cores.
In the field of geoscience and oil & gas engineering, the non-destructive and non-invasive technologies, such as CT and NMR, attracted more and more attentions. Honari et al.13 measured the dispersion coefficient of CO2–CH4 in sandpack by in situ method using low field NMR, which is a revolutionary method avoiding the system error caused by tubing, valves, entry/exit, and so on. CT has higher spatial resolution to obtain the visual pore structure of porous media and the density of substance X-ray passed through.
In this work, an in situ method using CT was proposed to measure the dispersion coefficient of liquid/supercritical CO2–CH4 in porous media. The principle details of the in situ measurement using CT were described in Section 3.
A specialized coreflooding experiment system was improved from our previous experimental apparatus20 for measuring the dispersion coefficients of CO2–CH4, shown as Fig. 1. Three syringe pumps (Teledyne ISCO, 260D) were used to inject CO2, CH4, and water, respectively. The water pump would work when experiment with the sandpack containing the residual water was conducted. In addition, the temperature of fluid in the syringe pumps was controlled by the heating circulator (JULABO, EH39, accuracy ±0.1 °C). The precision of the pressure and the flow rate of the ISCO pumps was ±0.5% at a steady temperature. The sandpack was fixed on the stage of the X-ray micro-CT scanner (Shimadzu, InspeXio SMX-225CT) vertically. And the temperature of the sandpack sample was controlled by a thermoregulator with a thermocouple provided the feedback signal. An automatic back pressure regulator (JASCO, BP-2080-M, accuracy ±3.5%) was connected to the sandpack maintaining the system pressure at a specified level. The effluent gas were injected into gas chromatograph by a six-port valve, separated by repacked column TDX-01 and determined by thermal conductivity detector (sensitivity: ≥10000 mV ml mg−1 n-hexadecane). And a branch pipe was used for vacuumizing the system. Furthermore, four pressure transducers (Rosemount, 3051TA, ±0.04%) and the thermocouple were connected to a data acquisition system (Advantech, ADAM-4019+) with a computer to collect data.
Prior to commencing a coreflooding experiment, the sandpack was first scanned by CT to obtain the pore structure. If conducting the experiment containing the residual water, the sandpack was first saturated with deionized water by the water pump, and then the deionized water was displaced by CH4 with the flow rate of 1 ml min−1 until no water appeared in the vent and continuing injection about 2–3 PV (pore volume) CH4. In the experiment, the sandpack sample was scanned by CT with the voxel size set as 0.084 mm. The effluent gas was analysed by the gas chromatograph. When the effluent gas was close to pure CO2, the experiment ended.
The sandpack experiments were carried out with the mean interstitial velocity of CO2 at 1.429 × 10−5 to 8.733 × 10−5 m s−1 at a temperature of 25 °C and 40 °C and the pressure of 10 MPa in BZ01 sandpack and BZ04 sandpack with water-free or containing the residual water. And the detailed experiment condition was listed in Table 1.
Sand type | Residual water | T (°C) | u (×10−5 m s−1) | DL-in situ (×10−7 m2 s−1) | DL-DCB (×10−7 m2 s−1) | Deviation (DL-DCB − DL-in situ)/DL-DCB |
---|---|---|---|---|---|---|
BZ01 | Yes | 25 | 8.733 | 0.855 | 1.020 | 0.162 |
25 | 5.822 | 0.647 | 0.828 | 0.219 | ||
25 | 2.911 | 0.550 | 0.723 | 0.239 | ||
25 | 2.911 | 0.555 | 0.726 | 0.236 | ||
Yes | 40 | 8.733 | 1.728 | 2.348 | 0.264 | |
40 | 5.822 | 1.342 | 1.763 | 0.239 | ||
40 | 2.911 | 1.027 | 1.436 | 0.285 | ||
No | 25 | 8.733 | 2.135 | 2.549 | 0.162 | |
25 | 5.822 | 1.664 | 1.941 | 0.143 | ||
25 | 4.366 | 1.453 | 1.743 | 0.166 | ||
25 | 2.911 | 1.181 | 1.447 | 0.184 | ||
No | 40 | 5.822 | 2.231 | 2.810 | 0.206 | |
40 | 4.366 | 1.923 | 2.429 | 0.208 | ||
40 | 4.366 | 1.935 | 2.474 | 0.218 | ||
40 | 2.911 | 1.754 | 2.266 | 0.226 | ||
BZ04 | Yes | 40 | 8.574 | 2.025 | 2.303 | 0.121 |
40 | 5.716 | 1.243 | 1.496 | 0.169 | ||
40 | 2.858 | 0.766 | 1.110 | 0.310 | ||
40 | 1.429 | 0.445 | 0.651 | 0.316 |
![]() | (1) |
In CO2–CH4 displacement process, the solution of ADE is analytically shown as eqn (2) with the boundary conditions C(t = 0, x = 0) = 1, C(t = 0, x > 0) = 0 and the initial condition C(t, ∞) = 0.14
![]() | (2) |
![]() | (3) |
![]() | (4) |
![]() | (5) |
![]() | (6) |
To reduce the noise signal and the effect of the porous media heterogeneity caused by sand packing, the specific CO2 saturation (eqn (6)) in CO2–CH4 displacement process was applied in this paper. As the sandpack structure and its CT greyvalue were stationary, eqn (6) was also expressed as follows in the longitudinal direction, only related to the density of fluid in the pores of porous media.
![]() | (7) |
Considering the case of residual water in the sandpack, CO2 will dissolve in water when CO2 flow passes through the sandpack in the displacement. And then a weak carbonic acid is generated, which subsequently dissociates into HCO3− and CO32− due to the chemical reactions. However, according to the equilibrium constants for their chemical reaction, the proportion of HCO3− and CO32− is trivially small in the CO2 solution, and majorities of the inorganic carbon exists as the CO2 solute and carbonic acid.36 In addition, the solubility of CO2 in water is about 5% (ref. 36) on the experimental condition in this paper and the solubility of CO2 in brine is 1% on the geological formation condition,37 while the solubility of CH4 is much smaller at all pressures and temperatures related to the reservoir condition. The density of the residual water after dissolving CO2 increases only slightly (about 1%)36,38,39 while the density increase of residual water after dissolving CH4 is much less than that of CO2.
On the experiment of containing residual water, the saturated sandpack with deionized water was displaced by CH4 until no water appeared in the vent and continuing injection about 2–3 PV CH4. Therefore, the amount of residual water in the pores is very little and the residual water was considered as immovably attached to the surface of the sand glass beads. In a sense, the residual water was identified as parts of the ‘core skeleton’ which contains the sandpack and the attached residual water. As a result, the CT greyvalue representing the ‘core skeleton’ is regarded as identical before and after the CO2–CH4 displacement. Therefore the density of CO2–CH4 mixture on the condition of residual water can also be calculated by eqn (6) and (7) sufficiently.
The density of CO2–CH4 mixture is strongly dependent on the component concentration, which can be described by equation of state (EOS). Among many EOS for mixture fluids, the GERG-2008 EOS44 was proposed to predict the thermodynamic properties of natural gas. It had a good accuracy for mixtures with more than 21 natural gas components, containing methane and carbon dioxide.
The experimental data of CO2–CH4 mixture in literature, whose experimental temperature was close to our experiment, and the absolute average deviation (AAD) of density and CO2 mole fraction between GERG-2008 calculation result and experiment data, were listed in Table 2. The detailed deviation of density and CO2 mole fraction between calculated result and experiment data were shown in Fig. 2. As the pressure lied in 9.0–11.0 MPa, close to the pressure of our experiment 10 MPa, the deviations of density were in the range of −0.02 to 0.01 and the deviations of CO2 mole fraction were in the range of −0.02 to 0.02. As a result, GERG-2008 had a good accuracy for calculating the concentration based on the density of CO2–CH4 mixture in this paper. Therefore, the density of CO2–CH4 mixture at the different position in the pores of the sandpack during CO2–CH4 displacement process, which was translated from the CT greyvalue through eqn (6) and (7), can be converted to CO2 mole fraction. And the CO2 mole fraction profiles at different positions in the sandpack can be obtained from the CT image data.
For verification of this method, four types of CO2–CH4 mixture gas (CO2 mole fraction of 0.2012, 0.5012, 0.7988, 0.8988) in the sandpack on the condition of 40 °C and 10 MPa were measured, and every type of mixture gas was scanned 4 times by CT. The averaged CO2 mole fraction of the different positions in one scan was plotted in Fig. 3 to compare with the actual mole fraction. It was shown that the measured CO2 mole fractions were all around the actual CO2 mole fraction value. And the maximum deviation of 0.0456 appeared in the measurement of mixture gas with CO2 mole fraction of 0.5012 while the average deviation of all scans was 0.0035. As a result, this method has a sufficient precision to measure the CO2 mole fraction.
Generally, the dispersion coefficient was calculated according to ADE using eqn (2), containing the effect of pipes, entry/exit, etc. In simulation, the ADE can be solved easily using the finite difference methods (FDM), in which Crank–Nicolson (C–N) method is convenient and unconditionally stable. The finite difference equation eqn (8) based on eqn (1) is obtained using the C–N discretization scheme.
![]() | (8) |
In this paper, the C–N numerical method was applied to calculate the dispersion coefficient. The CO2 mole fraction profile at the first position was set as the initial boundary condition, and the CO2 mole fraction profile at another position was fitted to calculate dispersion coefficient. Accordingly, a Matlab program using C–N discretization method was written, and the dispersion coefficients were figured out.
The dry sandpack was scanned by CT before experiment to obtain the pore structure. Through the reconstruction of the CT data, 2D views of BZ01 sandpack and BZ04 sandpack along the axis of sandpack were obtained, shown in Fig. 4. It was observed that the pore distribution along the axis of BZ01 sandpack and BZ04 sandpack were basically uniform. Simultaneously, the pores of BZ01 sandpack were smaller than that of BZ04 sandpack.
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Fig. 4 The 2D views of pore structure along the axis of BZ01 sandpack and BZ04 sandpack from 40 to 78 mm. |
According to the CT data, the porosities of BZ01 sandpack and BZ04 sandpack were obtained. The slice-averaged porosity along the axis of sandpack was calculated using eqn (5) considering the sandpack as one-dimensional, and the results were shown in Fig. 5. The slice-averaged porosities of BZ01 sandpack changed little along the axis of sandpack, and the average porosity was 0.324. The slice-averaged porosities of BZ04 sandpack had comparatively bigger fluctuation than that of BZ01 sandpack. And the average porosity of BZ04 sandpack was 0.330. However, on the whole, the porosity fluctuations of the two kinds of sandpack were slight which was consistent with the visual result of the 2D views. As a result, it was illustrated that BZ01 sandpack and BZ04 sandpack could be regarded as homogenous in 1D vertical direction along the axis of the sandpack, and the average porosities were taken as their porosities in this paper.
The experiment of 25 °C, 10 MPa and 2.911 × 10−5 m s−1 with BZ01 sandpack containing the residual water was taken as a calculation example. The CO2 saturation and mole fraction of 6 different moments along the axis of the sandpack were obtained from the CT images using eqn (6) and (7) and GERG-2008 EOS and illustrated in Fig. 6. The CO2 saturation and mole fraction were around 0 at t = 0 min, which qualitatively agreed with the actual condition. When the displacement appeared into the view of the scanned area, CO2 occurred from the bottom to the top as CO2 saturation and mole fraction decreased progressively with x increased. As time passed, the CO2 saturation and mole fraction in different position of sandpack went up until to 1. And the CO2 saturation and mole fraction at the bottom position reached 1 earlier. When the CO2 saturation and mole fraction at the top position reached 1, it can be considered that the CH4 in the scanned area were entirely displaced by CO2.
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Fig. 6 Experiment condition: 25 °C, 10 MPa and 2.858 × 10−5 m s−1 at 6 moments (t = 0, 80, 100, 120, 140 and 180 min) along the axis of BZ04 sandpack (a) CO2 saturation; (b) CO2 mole fraction. |
According to the CO2 mole fraction along the axis of the sandpack at different time, the CO2 mole fraction profiles with time at different positions were obtained. Two repeated experiments were conducted in the BZ04 sandpack with the same condition of 25 °C, 10 MPa and 2.858 × 10−5 m s−1. Two typical CO2 mole fraction profiles at positions of x = 52.80 mm and x = 73.18 mm in the repeated experiments were illustrated in Fig. 7(a). The CO2 mole fraction profiles of the repeated experiments at the two positions agreed with each other. Therefore, it was demonstrated that the experiments had good repeatability.
The CO2 mole fraction profiles of randomly selected 4 positions at 52.80 mm, 61.84 mm, 67.30 mm and 73.18 mm were shown in Fig. 7(b). With the CO2 mole fraction profile at 52.80 mm set as the initial boundary condition, the dispersion coefficients were calculated by fitting the CO2 mole fraction profiles at 61.84 mm, 67.30 mm and 73.18 mm, respectively, using the in situ method. The corresponding fit lines were figured in Fig. 7(b) and they had good agreements with the CO2 mole fraction profiles at the three positions. The dispersion coefficients calculated from the three positions were similar but not identical to each other, as 0.559 × 10−7 m2 s−1, 0.512 × 10−7 m2 s−1 and 0.579 × 10−7 m2 s−1, respectively. The possible reason was the porosities variation at different position, which caused the interstitial velocity of CO2 changing along the axis of sandpack. Therefore the dispersion coefficients calculated from different position maybe have diminutive fluctuation. However, the porosity and CO2 interstitial velocity were supposed as fixed values in the in situ method. For this reason, the dispersion coefficient was obtained through fitting the CO2 mole fraction profiles at the three positions with the CO2 mole fraction profile at x0 = 52.8 mm as initial boundary condition and considering the average value as the dispersion coefficient in sandpack. And the subsequent experiments were also processed in this way.
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Fig. 8 The dispersion coefficient of different experiment conditions in BZ01 sandpack obtained from the DCB method and the in situ method using CT. |
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Fig. 9 The dispersion coefficient calculated from the in situ method using CT at different experiment condition. |
Compared with the experiment conducted in the water-free sandpack, the dispersion coefficient obtained from the experiment in the sandpack containing the residual water was lower. This phenomenon existed in BZ01 sandpack and BZ04 sandpack with CO2 in liquid state (25 °C) and supercritical state (40 °C). It had been verified that CO2–CH4 mixing zone existed in the displacing frontier.20 Therefore, during CO2–CH4 displacement, some CO2 from the gas mixture of CO2–CH4 would dissolve into the residual water as the displacing frontier passed through the sandpack, causing a small reduction of CO2 volume and CO2 mole fraction in the displacing frontier. With CO2 progressively dissolved into the residual water with time until saturation, the gradient of CO2 mole fraction profiles would increase. And the breakthrough of CO2 also delayed which was consistent with the simulation results of Al-Hasami et al.7 and Hussen et al.8 In other words, the displacing frontier was stabilized, and the length of CO2–CH4 mixing zone was shortened along the axis of the sandpack in the displacement direction compared to the case of the water-free condition. Therefore the dispersion caused by free diffusion and advection was reduced, and the dispersion coefficient was lower than that of the water-free experiment.
Simultaneously, it was also discovered from Table 1 that the residual water enlarged the entry/exit effect on the dispersion, as the deviation of the dispersion coefficient between the in situ method and DCB method was larger than that of the water-free condition. On the experiment of the sandpack containing the residual water, the sandpack was saturated by water first and then the water was displaced entirely with CH4 until no water appeared in the vent. In this procedure, except for the residual water in the sandpack, some water may be stuck in the corner of the coreflooding cell entry deviate from the mainstream in the axis direction of sandpack. During CO2–CH4 displacement, CO2 would dissolve into the water in the corner of the coreflooding cell which caused the slow growth of CO2 breakthrough profiles of the effluent gas. For this reason, the dispersion coefficient calculated from DCB method relatively increased. Therefore the deviation of the dispersion coefficient in the experiment containing residual water was larger.
The ratio of dispersion coefficient to diffusion coefficient as a function of Pe was plotted in Fig. 10, containing the experiment data of Liu et al.20 and Honari et al.13 as comparison. Pe was determined according to eqn (3) with the diffusion coefficient obtained from the formula of Hughes et al.18 fitting with the experiment data of Takahashi and Iwasaki.45 The experiment condition of Liu et al.20 was BZ04 sandpack, 40 °C, 10 MPa, and the experiment of Honari et al.13 was conducted in porous media packed with glass beads with mean diameter of 0.1 mm at 23 °C and 4.5 MPa. In Fig. 10, the dispersion coefficient lied in the transition regime from molecular diffusion domination to advective mixing domination. The ratio of dispersion coefficient to diffusion coefficient showed up the asymptotic growth trend with Pe in the range of 0.01–1, which was consistent with the conclusions of previous studies.1,46,47 And in the experiment with sandpack containing residual water, the growth trend still existed. But the value of the ratio of the dispersion coefficient to diffusion coefficient was lower, and the effect was equivalent to enlarge the touristy of sandpack considering the relationship between the dispersion coefficient and Pe in eqn (4). As unconsolidated porous media, the sandpack has higher porosity than rock core, and the pores and throats are also bigger. And the vast majority of the residual water should be considered as the bound water and attached to the surface of sandpack particles due to the fact that 2–3 PV CH4 displaces water before experiment. Consequently, with few obstructed flow paths, a majority of flow paths probably narrow down caused by the residual water. As a result, the tortuosity increases while the dispersion coefficient decreases on the condition of containing residual water due to the influence of CO2 dissolution.
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Fig. 10 The ratio of dispersion coefficient to diffusion coefficient change with Pe number; * is the experiment data of Liu et al.20 and ** is the experiment data of Honari et al.19 |
Footnote |
† These authors contributed equally to this work and should be considered co-first authors. |
This journal is © The Royal Society of Chemistry 2016 |