Azam Bagheri Pebdenia,
Minoo Sadri*a and
Sajjad Bagheri Pebdenib
aDepartment of Biochemistry and Biophysics, Education and Research Center of Science and Biotechnology, Malek Ashtar University of Technology, Tehran, Iran. E-mail: mnsadri@yahoo.com; Fax: +98 21 22974605; Tel: +98 21 22974619 Tel: +98 91 23846007
bPayame Noor University, Branch of Tehran-Shargh, Iran
First published on 16th February 2016
Nanofibers, which have good properties such as high surface to volume ratio, high porosity, very small pores, and the ability to load drugs, can be considered for a variety of medical applications. Silica/chitosan/poly(ethylene oxide) (PEO)/cefepime nanofibers are suitable as an antibacterial coating for orthopedic implants. This bioactive coating reduced adhesion of bacteria to the surface of the implants and prevented the formation of biofilms. Electrospinning is known to be the best way to produce the nanofibers because of the low cost, simplicity of the process and production of polymeric nanofibers from biodegradable materials. The morphology of electrospun nanofibers was studied by the use of a scanning electron microscope (SEM). The average diameters of the prepared nanofibers was determined by Image J software. Nanofibers cross linked by glutaraldehyde are stable in different pH of 5.5, 7.4 and 8.4 of SBF buffer for 24 h at 37 °C. These nanofibers are effective on E. coli, S. aureus and S. epidermidis bacteria. Cefepime release from the nanofibers was investigated by UV-vis spectroscopy at λmax = 258.4 nm and continued for 16 days. The chemical structures of the nanofibers were evaluated by FT-IR. The growth and viability percentage of fibroblast cells with nanofibers are at desirable levels after 6 days. The aim of this work is to improve the known methods of forming antibacterial coatings on orthopedic implants to prevent the development of biofilms.
An electrospinning apparatus includes a syringe with a metal needle mounted on a syringe pump, a high voltage power supply that is connected to the needle and a metal collector plate. The polymer, together with any additives such as antibiotics, is dissolved in a solvent at a suitable concentration and loaded into the syringe. During the electrospinning process, the polymer solution is slowly pushed to the needle tip by the syringe pump. The electrical field provided by the high power supplier induces charges within the polymer solution at the tip and causes a jet of the polymer solution to fly towards the collection plate and form nanofibrous membranes. After the jet is formed, the solvent begins to evaporate immediately (Fig. 1).6
Silica is an attractive material to apply in metallic substrates for example implants and has found wide applications in the fields of drug delivery, sensors, separations, optical and magnetic devices, because it is known to have excellent bioactivity and exhibit chemical bonding to the surrounding tissues, particularly bone.7
Silica nanofibers can be used in different medicinal applications and bone replacement, but have several problems, they have weak mechanical characteristics including high brittleness and low strength, fast reaction with surrounding tissues, which limit their long-term sustainability. In addition, silica has a poorly controlled release specification, which limits the drug delivery effect to a short term of time.8 In this work, we combined the silica precursor with a natural polymer chitosan, in order to increase mechanical properties and control of the drug releasing profile. Because chitosan is flexible and easily formable as compared with inorganic materials. Nanofibers of the silica/chitosan hybrid with 10, 20, 30 and 50 vol% of silica were synthesized by using electrospinning. Chitosan is a deacetylated derivative of chitin from the shells of crustaceans such as shrimps, crabs and lobsters, and has been found to inhibit the growth of microbes in a large body of work. Chitosan has been applied widely in biomedical applications, because of its cell compatibility, biodegradability, hemostatic activity, anti-infection activity and non-toxic properties.9–11 These characteristics of chitosan make it an appropriate material for hybridization with silica as a coating on metallic implants. Chitosan promotes the formation of ordered bone tissue as it allows for the growth, replication and cell shape retention of osteoblast cells. The positively charged chains of chitosan attract to proteins, for give better cell attachment and promote cell adhesion. Chitosan is soluble in water, methanol, ethanol and acetone mixtures, in the presence of a small amount of acid. In a pH below 2–6, chitosan has free amino groups that make it a positively charged polyelectrolyte.12 One of the most important factors in electrospinning is viscosity of the polymeric solution. The viscosity of a chitosan solution is too high, because of the strong hydrogen bonding between NH2 and OH groups of the chitosan chains. Decrease in viscosity with the addition of PEO can be attributed to the change in intra and intermolecular interactions of the chitosan chains. PEO molecules bind onto the chitosan backbone and increased the solubility of the chitosan and decrease the solution viscosity. Disruption of the self-association of chitosan chains decreased by forming new hydrogen bonds between OH groups of PEO and water molecules.13
Cefepime is a fourth generation cephalosporin antibiotic with a wide antimicrobial spectrum and good activity against both of Gram-negative and Gram-positive bacteria.14 Cefepime is a bactericidal factor that acts by inhibition of bacterial cell wall synthesis and exhibits rapid penetration into Gram-negative bacterial cells. Penicillin binding proteins are molecular targets of cefepime within bacterial cells.15
Infections associated with implants may occur during the surgical process, in the course of (disturbed) postoperative wound healing or from hematogenous infections. Most implant infections are caused by bacteria of the Gram-positive family of Staphylococci. The most commonly known microorganisms in implant infections are Staphylococcus aureus, Staphylococcus epidermidis, Pseudomonas aeruginosa, Enterococcus and Enterobacteria such as E. coli.16 Bacterial infections at the site of implanted medical devices have created different problems in the biomedical arena. Resistant of biofilms to the immune response and systemic antibiotic therapies and their spread is the primary cause of infection of implants. The formation of a pathogenic biofilm ensues from the initial adhesion of bacteria to an implant surface. Thus, often prevention of adhesion of different bacteria is regarded as the most critical way to inhibit implant infections. We hybridized silica with chitosan and cefepime antibiotic to produce a new antibacterial coating for orthopaedic implants, to prevent biofilm formation and spread of bacterial infection in the tissue around implants.
000, tetra-ethyl-ortho-silicate (TEOS 99%), αMEM, glutaraldehyde 25% (v/v) in water were purchased from Sigma-Aldrich, hydrochloric acid (HCl, 37%), DMSO, acetic acid, Tween 80 and Mueller Hinton agar cultivation environment were prepared from Merck and antibiotic cefepime was from Tehran Drug Co., two different types of bacteria including Escherichia coli (E. coli), Staphylococcus epidermidis and Staphylococcus aureus (S. aureus) were used. The following reagents from Sigma-Aldrich were used to prepare simulated body fluid (SBF) solution: NaCl, KCl, Na2HPO4·(7H2O), Na2HPO4·(2H2O), Na2HPO4·(12H2O), KH2PO4, KH2PO4.
The electrospinning process was performed with a Fanavaran Nano-meghyas Co. (model ES100) electrospinning device. A scanning electron microscope (Camscan SEM, model MV2300) was employed to study the surface morphology of the prepared nanofibers. An inverted microscope was used for investigating fibroblast cells. An FT-IR model Magna-IR-550 was used to record IR spectra of the prepared nanofibers. A UV-vis spectrometer was used to study the drug delivery profile of cefepime from the nanofiber scaffold. Sample stirring and heating was carried out with a heating magnetic stirrer (model IKA-RCT-B).
:
3
:
8
:
0.04, respectively. First, TEOS and ethanol were mixed. The HCl/water solution was added drop by drop to the TEOS/ethanol solution under stirring. The solution was heated at 60 °C for 1 h and then cooled to room temperature. Then, this solution was added to the chitosan/PEO solution with 0, 10, 20, 30 and 50 volume percent of TEOS and mixed. Finally, cefepime added to the chitosan/PEO/TEOS solution to obtain solutions containing 0.3–3 wt% and stirred for 3 h.
:
TEOS ratio on nanofiber morphology
:
10 to 50
:
50 vol% ratios. Spinning conditions such as voltage, temperature, TCD and relative humidity were kept fixed, so that only the polymer, solvent and viscosity properties could influence the nanofiber morphology. Fig. 3 shows SEM images of samples generated after electrospinning from solutions containing the silica precursor (TEOS solution containing HCl, ethanol and water) in different concentrations with chitosan/PEO. All nanofibers were electrospun regularly and without knots. The larger nanofiber diameter is a result of the increased viscosity of the solution, the diameter of the nanofibers in 50
:
50 solution chitosan/TEOS is lower than others but this solution has low viscosity and it is more difficult for electrospinning. For this reason, we selected 20
:
80 and 30
:
70 volume ratio of TEOS/chitosan to perform the next step means addition of drug. Using software Image J, the diameters of 50 nanofibers were measured and their average diameter was calculated. Table 1 lists nanofiber diameters of different volume ratios of TEOS
:
chitosan. The average diameters of the as spun nanofibers are 171.745 nm for a chitosan/TEOS ratio of 80
:
20 vol%. The chitosan/TEOS 70
:
30 vol% ratio has a smaller average diameter of 156.242 nm.
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| Fig. 3 SEM images of the electrospun nanofibers from solutions of: (a) 10% TEOS/chitosan, (b) 20% TEOS/chitosan, (c) 30% TEOS/chitosan and (d) 50% TEOS/chitosan. | ||
:
chitosan
TEOS : chitosan vol% |
Nanofiber diameters (nm) |
|---|---|
10 : 90 |
182.984 |
20 : 80 |
171.745 |
30 : 70 |
156.242 |
50 : 50 |
123.592 |
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| Fig. 4 SEM images of the electrospun nanofibers: chitosan/20% TEOS/cefepime solutions with different amounts of cefepime: (a) 0.5 wt%, (b) 1 wt%, (c) 2 wt% and (d) 3 wt%. | ||
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| Fig. 5 SEM images of the electrospun nanofibers: chitosan/PEO/ 30% TEO/cefepime solutions with different amounts of cefepime: (a) 0.3 wt%, (b) 0.5 wt%, (c) 1 wt% and (d) 2 wt%. | ||
On increasing the cefepime concentration to 1 wt%, good quality of nanofibers are obtained which can be attributed to the increased antibacterial activity of the nanofibers. On further increase of antibiotic concentration, the bead defects return (Fig. 5d) and the nanofiber diameter increased and did not show uniformity on the structure of nanofibers. Uniform nanofibers with a smooth surface were obtained with a composition of chitosan/PEO/30% TEOS/1% cefepime (Fig. 5c). We selected nanofibers with chitosan/PEO/30% TEOS/1% cefepime as appropriate nanofibers. This as-spun nanofiber presented also smooth surfaces and possessed a smaller average diameter of 112 nm.
N bonds. Therefore nanofiber networks are formed and their properties such as swelling, solubility and stability increased and biodegradability of nanofibers decreased.20
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| Fig. 6 SEM images of electrospun chitosan/PEO/TEOS/cefepime nanofibers (a): before and (b): after making cross linked nanofibers. | ||
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| Fig. 7 Stability study of non-cross linked nanofibers of chitosan/PEO/TEOS/cefepime after placing them in buffer at pH: (a) 5.5, (b) 7.4 and (c) 8.5. | ||
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| Fig. 8 Stability study of cross linked nanofibers of chitosan/PEO/TEOS/cefepime after placing them in buffer at pH: (a) 5.5, (b) 7.4 and (c) 8.5. | ||
Fig. 10 and 11 show the release profiles of cefepime into buffer at 37 °C. The initial burst release was observed in both of samples. The released cefepime reached a plateau after 22 hours.
However, the morphology of the chitosan structure could affect the release of cefepime. The fastest release was observed from the sample prepared in earlier times. The fast release from the fibrous structure was due to higher permeability, shorter diffusion distance and fast swelling activity.
Most of the loaded cefepime in the nanofibers was released in the first hours. After a few hours, the release was much slower and reached a plateau after 23 h. This release profile can be attributed to the porous structure of the prepared nanofiber which causes penetration of active substance into the nanofibers pores, thus the releasing process occurs slowly. The drug wasn’t released suddenly and the delivery happened moderately during the 16 days. The slower release percentage of cefepime could be attributed to the interaction between chitosan and cefepime (covalent bonding). A large amount of cefepime interacted with chitosan, thus a higher percentage of antibiotic was retained during the release. The result of moderate delivery of active substance is more antibacterial activity for a longer time.
FT-IR spectrum of chitosan/PEO/TEOS nanofibers is shown in the Fig. 13. The broad band at 3355 cm−1 is assigned to the stretching mode of the O–H and N–H bonds in the chitosan and the O–H bond in the PEO backbone. The medium bands at 2862 cm−1 and 2917 cm−1 are attributed to the C–H stretch and C–O–C of the PEO, respectively. Characteristic bands of silica are observed: those at 1068 and 950 cm−1 and 792 cm−1 are attributed to Si–O–Si and Si–OH stretching vibrations, respectively, which is consistent with the reported results. It has been recently considered that covalent bonds between silane and chitosan can only proceed via the hydroxyl groups of chitosan due to the formation of strong Si–O bonds rather than weaker Si–N bonds. Also terminal –OH groups are easily available for bonding, hydrogen bonding between chitosan/PEO and silica is possible which might result in the formation of composite nanofiber.21,22
The FT-IR spectra of as-spun nanofibers indicate which bonds are formed or lost during the electrospinning processes and elucidate whether chitosan/PEO/TEOS/cefepime nanofibers are a physical mixture or a covalently bound network. Fig. 14 shows a wide peak at 3333.63 cm−1 assigned to the stretching of the chitosan hydroxyl groups. The medium band at 2921.58 cm−1 and the strong triplet bands at 1147 cm−1, 1104 cm−1 and 1064 cm−1 with a maximum at 1104 cm−1 are attributed to the C–H stretch and C–O–C respectively of the PEO. The 1622 cm−1 peak shows stretching of the COOH of carboxylic acid and β-lactam group of cefepime. Silica shows characteristic peaks at 1074, 559 and 443 cm−1 corresponding to the asymmetrical stretching, symmetric stretching and bending vibrations in Si–O–Si bonds, respectively. The probability of formation of covalent bonds between the chitosan and cefepime is very high.23–25
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| Fig. 15 The antibacterial activity of chitosan/PEO/TEOS and chitosan/PEO/TEOS/cefepime nanofibers in the presence of (a): E. coli and (b): S. aureus and (c): S. epidermidis. | ||
It was found that nanofibers with TEOS and cefepime show the most antibacterial activity of 25 and 40 mm inhibition zone against S. aureus and E. coli, respectively. Furthermore, as can be seen from Fig. 15c, chitosan/PEO/TEOS/cefepime nanofibers are effective on S. epidermidis, but chitosan/PEO/TEOS nanofibers (blue flashes) show no effect, yellow flashes show antibacterial activity of cefepime in chitosan/PEO/TEOS/cefepime nanofibers. In contrast, the nanofibers without antibiotic showed the least antimicrobial activity among the nanofibers (Table 2). It was observed that nanofibers with cefepime are the most effective against all tested microbes.
| Sample nanofiber | Inhibition zone of E. coli (mm) | Inhibition zone of S. aureus (mm) |
|---|---|---|
| Chitosan/PEO/TEOS | 5 | 12 |
| Chitosan/PEO/TEOS/cefepime | 40 | 25 |
The antimicrobial mechanism includes the initial deposition of a chitosan coating on the anionic cell wall with subsequent alteration of biochemical functions and damage to internal organelles by internalized chitosan oligomers.19
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| Fig. 16 Fibroblasts cultured in DMEM containing 10% serum respectively for (A) 2, (B) 4, (C) 6 and (D) 8 days. | ||
Also the cells were viewed with eosin–hematoxylin colouring using an inverted microscope. The cells appear yellow because we used an inverted microscope with a yellow filter (Fig. 17).
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| Fig. 17 Fibroblast cells in DMEM under an inverted microscope with a magnification of (a) 10×, (b) 40× and (c) 100×. | ||
Fig. 18 shows SEM images of mouse fibroblast cells cultured on the nanofibers, the cells lay among the nanofibers and have grown wide and have good form. Chitosan has been shown to possess many properties desirable in implant coatings such as cell attachment, growth and encouraging ordered bone tissue formation.19
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| Fig. 18 SEM image of fibroblast cells on chitosan/PEO/TEOS/cefepime nanofibers at various magnifications. | ||
The appearance of the fibroblast cells remained almost the same in terms of width, length and size. These cells have suitable adhesion to the nanofibers. This indicates that fibroblast cells in the presence of nanofibers have a good interaction and growth is possible. The percent of live and dead cells at the end of sixth day is indicative, at the end of the second, fourth and sixth days, after coloring the cells with trypan blue, more than 90% of the cells are alive. Dead cells which had been penetrated by trypan blue were seen as blue, while living cells were observed transparent and non-stained. Fig. 19 shows fibroblast cells cultured on nanofibers colored with trypan blue and yellow arrows indicate dead cells which are purple or blue while living cells remain colorless and clear.
To determine the live and dead fibroblasts, cells were counted using a neobar lam under an inverted microscope. The yellow arrow shows a dead cell and uncolored cells are live cells (Fig. 20).
After cell counting below the neobar lam on the second, fourth and sixth days, the live cells percentage was calculated. After 6 days of culture, no significant difference was observed among control and chitosan/PEO/TEOS/cefepime nanofiber samples. The proliferation of cells on all samples increased over the time of study. An important aspect to mention is the significantly (P < 0.05) lower percentage of cells on the chitosan/PEO/TEOS/cefepime sample compared to the control throughout the investigation (Table 3 and Fig. 21). Thus nanofibers can be prepared as biocompatible scaffold and used in the clinical and medical applications.
| Sample | Days | ||
|---|---|---|---|
| Sixth | Forth | Second | |
| Control | 96.1 | 94.7 | 92.5 |
| Chitosan/PEO/TEOS/cefepime nanofiber | 93.3 | 92 | 91 |
| This journal is © The Royal Society of Chemistry 2016 |