Yuehai Yua,
Shusen Chena,
Xin Lia,
Jiaping Zhua,
Hui Lianga,
Xiaoxin Zhangb and
Qinghai Shu*a
aSchool of Material Science and Engineering, Beijing Institute of Technology, 100081 Beijing, China. E-mail: qhshu121@bit.edu.cn
bBeijing Auxin Chemical Techonology Ltd., 100040 Beijing, China
First published on 28th January 2016
Molecular dynamics has been carried out to simulate the well-known new explosive compound 5,5′-bistetrazole-1,1′-diolate (TKX-50) and TKX-50 based polymer bonded explosives (PBXs) with four kinds of polymer binders, such as, fluorine (F2311), fluorine resin (F2641), polyethylene glycol (PEG) and ethylene-vinyl acetate copolymer (EVA). The isotropic mechanical properties (tensile modulus, bulk modulus, shear modulus and Poisson’s ratio), moldability, and bonding energy are reported for first time for TKX-50 crystal and TKX-50 based PBXs. The mechanical properties of the explosive can be effectively raised by adding polymer binders in small amounts and the ability of different polymer binders improving the plasticity of TKX-50 in the increasing order PEG > EVA > F2641 = F2311. The moldability of TKX-50 based PBXs is better than that of pure TKX-50, and the increasing order is PEG > EVA > F2311 > F2641. The interaction between each of the crystalline surfaces and each of the polymers is different, the order of the abilities of different binders to combine TKX-50 crystal decreases as follows: F2311 > PEG ≈ F2641 > EVA. The calculated detonation performances for pure TKX-50 and TKX-50 based PBXs show that both of them are comparable with those of HMX. Ultimately, as for the four polymer binders, PEG is considered the best one for explosive TKX-50.
A polymer bonded explosive (PBX) is a highly energetic mixed explosive with one or several single-compound explosives as the main component, blending a small amount of one or many kinds of polymer binders to access a high energy density, mechanical strength, low sensitivity, good moldability and environmental adaptability owing to its high detonation properties of explosive and excellent mechanical properties of polymer binders.17–19 In the past years, for the sake of better mechanical properties, moldability and safety properties, a variety of polymer binders were widely used in the formulations of PBXs. For instance, the CL-20-based PBXs with different polymers, polyamideethylformate (estane) and ethylene-vinyl acetate copolymer (EVA), were prepared by the LLNL, the famous laboratory of America.20 Bircher H. R. et al. have also obtained CL-20 based PBXs with polymer binders, 1-hydroxy poly-butadiene (HTPB) and glycidyl azide polymer (GAP),21 and thereby a number of CL-20 based PBXs were reported with applicable detonation properties.22
In order to explore the application of TKX-50 in explosives, propellants and pyrotechnics in the future, the theoretical, detonating, thermal and mechanical property studies are of great interest by researchers. Sinditskii V. P. et al. have studied the combustion behavior and physico-chemical properties of TKX-50.23 Huang H. F. et al. have measured the thermal behavior of TKX-50 and the compatibility of TKX-50 with some energetic materials and inert materials.24 An Q. et al. reported quantum mechanics (QM)-based reaction studies to determine the atomistic reaction mechanisms for the initial decompositions of TKX-50 (ref. 25) and they also reported a flexible classical force field for TKX-50 developed to reproduce the molecular properties and the crystal properties, and used this force field in molecular dynamics (MD) simulation to predict the thermodynamic and the mechanical properties as isothermal compressibility of the TKX-50 single crystal.26 Dreger Z. A. et al. presented comprehensive experimental and theoretical results regarding pressure effects on the vibrational and structural properties of TKX-50.27 A lot of effort was carried out to study the basic physical and chemical properties, calculation and simulation by quantum mechanics (QM), molecular mechanics (MM) and molecular dynamics (MD), which are also widely used for stabilizing and modifying the mechanical performances of even pharmaceutical materials28 and other crystalline organics.29,30 However, to the best of our knowledge, there is no report on the structure performance for TKX-50 and TKX-50 based PBX using the MD simulation method. Meanwhile, the simulation study takes a shorter period of time and lower cost than practical experiments, which can be a theoretical guide for the design of PBXs.
Herein, we investigate the properties of TKX-50 (Scheme 1) based PBXs, and four commonly considered polymer binders, F2311 (Scheme 1A), F2641 (Scheme 1B), ethylene-vinyl acetate copolymer (EVA, Scheme 1C) and polyethylene glycol (PEG, Scheme 1D), were used, where F2311 is the copolymer polymerized from vinylidenedifluoride and chlorotrifluoroethylene with a molar ratio of 1
:
1 while F2641 is vinylidenedifluoride and hexafluoropropylene with a molar ratio of 4
:
1. The mechanical properties and moldability of the pure TKX-50 crystal and TKX-50 based PBXs, with different polymer binders parallel to different crystalline surfaces, were obtained by MD simulation. The results indicated that the mechanical properties and moldability of explosives can be effectively improved by adding the polymers on the crystal surfaces. The interactions between each of the different polymers and different crystalline surfaces of TKX-50 were analyzed and compared by binding energies. Additionally, the detonation properties for PBXs with for different polymers on TKX-50 were compared to study the effects of the polymers on explosives. The mechanical properties, moldability, binding energies and detonation properties of the PBXs are expected to be useful for PBX formulation.
The TKX-50 crystal was cut along the crystalline surface (011), (020), (100), (110) and (11-1) with the cutting method in Material Studio (version 6.0) and the repeat unit was added in the direction of a and b, so that the 4 × 4 × 4 super-cell structure was set up. By simple molecular dynamics (MD), the initial density of the 5 crystalline surfaces of TKX-50 was obtained, and the 5 super-cells were compressed in the direction of c to bring the crystal density close to the theoretical value. Then the five crystals were optimized using the MM method at the Forcite module and it was used as the pure TKX-50 model for the MD simulation (Fig. 2A).
![]() | ||
| Fig. 2 The structure model of TKX-50 (A) and TKX-50 based PBX (B) for molecular dynamics ((011)/F2311). | ||
The equilibrium structures of the four binders were respectively placed in the c direction of the non-compressed crystal surface (011), (020), (100), (110) and (11-1) of TKX-50, to make it as close as possible to the TKX-50 molecule. 20 different initial configurations of PBXs were obtained. Based on the density and mass fraction of TKX-50, F2311, F2641, PEG and EVA, the theoretical density of the interface structure was acquired. As previously described, these crystals were compressed in the c direction to make their density close to the theoretical value and they were optimized by the MM method at the Forcite module, which were used as the TKX-50/binders interface structure model (Fig. 2B).
The optimized pure TKX-50 and twenty PBXs were considered as isothermal–isochoric (NVT) ensemble and simulated by MD in a PCFF force field. The sampling of each molecule’s initial speed was obtained from the Maxwell distribution, and the solving of Newton’s motion equations were dependent on the basic assumption of periodic boundary conditions and the average time is equivalent to the ensemble average, which was solved by Velocity Verlet method. During the simulation, a non-bond (electrostatic and van der Waals) was obtained by the Ewald and atom-based method. The van der Waals force was corrected by the method of cubic spline and the cutoff distance was 15.5 Å and the intermolecular interactions over the cut off distance were corrected by the average density approximation method. “Anderson” was chosen as the thermostat, and the temperature was set as 298 K, the step size was 1 fs, and the total simulation step number was 200 thousand, the first 100 thousand steps were equilibrium runs, and the later 100 thousand steps were a production run for statistical analysis. One frame was saved per 50 steps, and totally 2000 frames were saved to make analyses of static mechanical properties in Material Studio 6.0.
![]() | ||
| Fig. 3 Temperature fluctuation curve (A) and energy fluctuation curve (B) of the PBX with F2311 on the molecule layers parallel of the TKX-50 (011) crystalline surface. | ||
All MD simulations of the other 19 PBXs come to equilibrium. As an example, the MD simulation structures of F2311 on five different crystalline surfaces of TKX-50 are shown in Fig. 4.
![]() | ||
| Fig. 4 Equilibrium structure of PBXs-F2311 on the different crystalline surfaces of TKX-50 [(A) (011), (B) (020), (C) (100), (D) (110) and (E) (11-1)]. | ||
On the basis of elastic mechanics,36 it is known that the generalized Hook’s law can be written as follows:
![]() | (1) |
Thanks to the existence of the strain energy, the elastic coefficient matrix of an anisotropic body should satisfy the formula Cij = Cji. Therefore, 21 coefficients are required to describe the relation between stress and strain for any material. The stress tensors are calculated from the virial equation in the static model at atomic level as follows:37
![]() | (2) |
The stress imposed on a system will change the relative positions of the particles. As for the parallel hexahedron (in simulation, the sides of the periodic box are symboled as a, b, and c, respectively), if the row vectors of a0, b0, and c0 are the reference states, and the vectors a, b, and c represent the deformation states, then the strain tensors can be expressed as:
![]() | (3) |
According to statistics, heteromorphy consisting of micro-crystals with random orientation can be considered isotropic. Its effective isotropic modules can be calculated by the Reuss-mean method.38 The bulk module (K) and shear module (G) are as follows:
| KR = [3(a + 2b)]−1 | (4) |
![]() | (5) |
,
and
. The soft coefficient matrix S is contrary to the elastic coefficient matrix C. Subscript R represents the Reuss mean. As for most common crystal structures, 21 coefficients Cij are independent and the Reuss module only depends on 9 soft coefficients. Based on the obtained K and G, the tensile module and Poisson’s ratio (μ) can be calculated as follows:| E = 2G(1 + μ) = 3K(1 − 2μ) | (6) |
Table 1 presents effective isotropic mechanical properties (tensile module E, bulk module K, shear module G and Poisson’s ratio μ) of pure TKX-50 and TKX-50 based PBXs, based on the MD simulation trajectories and static mechanical analysis.
| Facet | System | Tensile modulus | Bulk modulus | Shear modulus | Poisson’s ratio |
|---|---|---|---|---|---|
| (011) | Pure TKX-50 | 21.16 | 19.66 | 8.01 | 0.32 |
| TKX-50/F2311 | 13.45 | 13.95 | 5.02 | 0.34 | |
| TKX-50/F2641 | 13.42 | 14.44 | 4.99 | 0.35 | |
| TKX-50/EVA | 12.66 | 15.24 | 4.65 | 0.36 | |
| TKX-50/PEG | 11.79 | 15.92 | 4.28 | 0.38 | |
| (020) | Pure TKX-50 | 20.94 | 19.64 | 7.92 | 0.32 |
| TKX-50/F2311 | 20.94 | 17.96 | 4.04 | 0.40 | |
| TKX-50/F2641 | 12.63 | 16.98 | 4.59 | 0.38 | |
| TKX-50/EVA | 8.58 | 15.33 | 3.05 | 0.41 | |
| TKX-50/PEG | 10.37 | 15.60 | 3.73 | 0.39 | |
| (100) | Pure TKX-50 | 21.20 | 19.64 | 8.03 | 0.32 |
| TKX-50/F2311 | 13.02 | 13.71 | 4.85 | 0.34 | |
| TKX-50/F2641 | 12.78 | 13.54 | 4.76 | 0.34 | |
| TKX-50/EVA | 11.07 | 15.89 | 4.00 | 0.38 | |
| TKX-50/PEG | 10.40 | 17.06 | 3.72 | 0.40 | |
| (110) | Pure TKX-50 | 14.23 | 17.72 | 5.21 | 0.37 |
| TKX-50/F2311 | 10.43 | 15.77 | 3.75 | 0.39 | |
| TKX-50/F2641 | 12.27 | 15.69 | 4.48 | 0.37 | |
| TKX-50/EVA | 10.55 | 15.76 | 3.80 | 0.39 | |
| TKX-50/PEG | 11.50 | 17.72 | 4.13 | 0.39 | |
(11 ) |
Pure TKX-50 | 12.28 | 17.43 | 4.44 | 0.38 |
| TKX-50/F2311 | 10.27 | 15.72 | 3.69 | 0.39 | |
| TKX-50/F2641 | 11.09 | 16.75 | 3.99 | 0.39 | |
| TKX-50/EVA | 9.42 | 15.99 | 3.36 | 0.40 | |
| TKX-50/PEG | 10.78 | 17.75 | 3.85 | 0.40 |
E, K and G are usually taken to evaluate the stiffness of the material,39 and K also can be used to indicate the fracture strength of the material. The greater the value of K is, the larger the energy of the material is, and namely the greater the breaking strength is. As shown in Table 1, comparing with the (E, K and G) modulus of the pure TKX-50 crystal, the modulus of PBXs decrease dramatically, which means that the rigidity and brittleness decrease while the elasticity and plasticity of PBXs increase. For example, on the (011) surface, the large tensile modulus of pure TKX-50 of 21.16 GPa indicates the strong rigidity to resist deformation. However, when a tiny amount of PEG is added on the crystalline surface, the tensile modulus declines nearly by half to 11.79 GPa, which is the same in the case of the (020) and (100) surfaces, predicting that the elasticity of the obtained PBX is greatly strengthened. In addition, when the same polymer binder is put on the different crystal surfaces, the change of the modulus is still somewhat different. For instance, the tensile modulus of EVA/TKX-50(011) is 12.66 GPa, but that of EVA/TKX-50(020) is 8.58 GPa, which reveals that the same binder has different effects on mechanical properties on the different crystalline surfaces of TKX-50. In a word, the percentage composition of the polymer binders in the simulated PBXs is about 3–5%, which is approximately equivalent to the ratio of a polymer in the actual PBXs. The mechanical properties of the explosive can be effectively raised by adding the binders in small amounts. The data obtained appear to be similar to that of TATB-, HMX- or ε-CL-20-based PBXs reported earlier.40–43 The difference of each kind of modulus of PBXs with four binders on different crystal surfaces of TKX-50 is not very obvious because the anisotropic behaviors of PBXs have been improved. What is more, when the polymers are put on the crystal surfaces, the bulk modulus compared with the dramatic changes of the tensile modulus only shows a little change, or even remains the same. It means that the fracture strength of PBXs has a weak effect on the tensile modulus of PBXs.
Furthermore, as also can be seen from Table 1, when the four polymer binders are put on the five crystal surfaces, each obtained PBX has a larger Poisson’s ratio than pure TKX-50 with the increasing order of Poisson’s ratios as (020) ≈ (11
) > (110) > (100) > (011).
In order to study the mechanical properties of four kinds of binders and the TKX-50 crystal, the tensile module, bulk module, shear module and Poisson’s ratio of the whole TKX-50 crystal surface with each polymer is obtained by weighted average of the area percentage (Fig. 5). It can be seen that the E, K, and G of pure TKX-50 are larger than those of the four PBXs, which discloses the fact that the addition of binders can improve the plasticity of PBXs with the increasing order of PEG > EVA > F2641 = F2311, demonstrating that PEG could be regarded as the most proper one to improve the overall mechanical properties of TKX-50 based PBX.
![]() | (7) |
![]() | (8) |
This indicates that if μ → 0.5 (such as rubber), the ratio of the bulk modulus/shear modulus (K/G) is very large, and the shape of the material is much easier to change than its volume. Therefore, K/G can be used to evaluate the moldability of a material.
Table 2 serves to display the ratio K/G of four different polymers on five different crystalline surfaces. Usually, the greater the K/G value is, the better the moldability of the material. Hence, it can be found that the ordering moldability of PBXs with four polymers on different crystalline surfaces is (11
) > (020) > (110) > (100) > (011), and the K/G values of PBXs on each crystal surface are larger than that of pure TKX-50, that is, the moldability of pure TKX-50 on five surfaces has been improved, respectively when the polymer binders are put on the surfaces of TKX-50.
| System | K/G | ||||
|---|---|---|---|---|---|
| (011) | (020) | (100) | (110) | (11 ) |
|
| TKX-50 | 2.45 | 2.48 | 2.45 | 3.40 | 3.93 |
| TKX-50/F2311 | 2.78 | 4.45 | 2.83 | 4.20 | 4.26 |
| TKX-50/F2641 | 2.89 | 3.70 | 2.84 | 3.50 | 4.20 |
| TKX-50/EVA | 3.28 | 5.03 | 3.97 | 4.15 | 4.76 |
| TKX-50/PEG | 3.72 | 4.18 | 4.59 | 4.29 | 4.61 |
Fig. 6 presents the K/G data of the four polymers and pure TKX-50 by weighted average of the area percentage. From this table, the moldability of TKX-50 based PBXs is better than that of pure TKX-50 with the increasing order as PEG > EVA > F2311 > F2641. Thus, PEG is regarded as the best way to improve the overall moldability of TKX-50 based PBX.
![]() | ||
| Fig. 6 Moldability of pure TKX-50 and TKX-50-based PBXs with different polymers at 298 K; T represents TKX-50. | ||
| Einter = Etotal − (ETKX-50 + Epolymer) | (9) |
From an illustrated example in Fig. 4, it can be seen that each polymer binder is close to the crystal surface, and there are interactions between the polymer and TKX-50 crystal. The average total energies (Etotal) of PBXs, polymer binder (Epolymer) and average energies of crystal TKX-50 (ETKX-50), and the average binding energies (Ebinding) are presented in Table 3.
| Facet | System | Etotal | ETKX-50 | Epolymer | Ebinding |
|---|---|---|---|---|---|
| (011) | TKX-50/F2311 | −1819.83 | −1703.05 | 32.02 | 148.80 |
| TKX-50/F2641 | −2001.24 | −1821.10 | −146.82 | 33.32 | |
| TKX-50/EVA | −1650.83 | −1691.80 | −78.52 | −29.48 | |
| TKX-50/PEG | −1515.88 | −1548.42 | 43.48 | 10.93 | |
| (020) | TKX-50/F2311 | −863.78 | −881.04 | 25.85 | 8.60 |
| TKX-50/F2641 | −1053.54 | −928.34 | −148.17 | −22.97 | |
| TKX-50/EVA | −805.74 | −850.22 | −79.09 | −123.56 | |
| TKX-50/PEG | −759.60 | −881.16 | 29.09 | −92.46 | |
| (100) | TKX-50/F2311 | −1795.83 | −1889.96 | 27.85 | −66.28 |
| TKX-50/F2641 | −1973.75 | −1906.77 | −147.79 | −80.81 | |
| TKX-50/EVA | −1470.88 | −1562.55 | −156.91 | −248.58 | |
| TKX-50/PEG | −1533.30 | −1277.89 | 39.20 | 294.61 | |
| (110) | TKX-50/F2311 | −1614.55 | −1523.18 | 25.69 | 117.06 |
| TKX-50/F2641 | −1779.09 | −1495.73 | −145.00 | 138.36 | |
| TKX-50/EVA | −1545.65 | −1515.82 | −172.62 | −142.79 | |
| TKX-50/PEG | −1483.43 | −1626.66 | 37.61 | −105.62 | |
(11 ) |
TKX-50/F2311 | −1632.31 | −1519.78 | 25.22 | 137.75 |
| TKX-50/F2641 | −1801.32 | −1561.44 | −146.26 | 93.63 | |
| TKX-50/EVA | −1487.73 | −1159.35 | −178.58 | 149.80 | |
| TKX-50/PEG | −1376.02 | −1493.65 | 20.62 | −97.00 |
We can find from the data in Table 3 that the binding energies of different polymer binders on the same crystalline surface are different. It is obvious that the (011) and (11
) surface of TKX-50 has larger binding energies with polymers than other crystalline surfaces. The binding ability of the (11
) surface with binders is stronger than that of the (011) surface, but the areas of (11
) is so small in the crystal of TKX-50 that it has weak influence on total binding energies of PBXs. The (011) surface has largest areas in the crystal. Consequently, it is the most important surface effecting the interaction of TKX-50 with polymers. The (020) and (100) surface has the lowest binding energies, and the (110) surface with four polymers has a higher binding energy than the (020) and (100) surface. In other words, when the four polymer binders are blended into the TKX-50 crystal, they all tend to focus on the (011) surface of TKX-50 owing to the largest binding energy. Moreover, Table 3 also shows that the same polymer binders on the different crystalline surfaces are also different. The binding energy between PEG and the TKX-50 crystal is the largest one on the (100) surface, while on the (11
) surface the binding energy of PEG and TKX-50 is the smallest.
So as to study the interaction between four kinds of binders and the TKX-50 crystal, the binding energy of the whole TKX-50 crystal surface with each binder is obtained by weighted average of the area percentage, as shown in Table 4. It is concluded that the interaction between four polymers and TKX-50 is quite different with the order of the abilities to combine with the TKX-50 crystal as follows: F2311 > PEG ≈ F2641 > EVA.
| System | Ebinding |
|---|---|
| TKX-50/F2311 | 76.04 |
| TKX-50/F2641 | 19.63 |
| TKX-50/EVA | −99.65 |
| TKX-50/PEG | 20.03 |
| D = ∑εiνi | (10) |
![]() | (11) |
Based on the simplification of the C–J (Chapman–Jouguet) theory of denotation wave46 and D derived from eqn (10), the detonation pressure (P, GPa) can be estimated by eqn (12).
![]() | (12) |
As shown in Table 5, we can find the fact that the detonation velocity and the detonation pressure of PBXs blending the polymers are less than those of pure TKX-50 due to the lower detonation values of the four polymer binders than these of TKX-50.
| TKX-50 23 (ρ = 1.877 g cm−3) | TKX-50/F2311 | TKX-50/F2641 | TKX-50/EVA | TKX-50/PEG | |
|---|---|---|---|---|---|
| D (m s−1) | 9190 | 9052.0 | 9065.1 | 8958.7 | 9028.7 |
| P (GPa) | 39.6 | 38.4 | 38.5 | 36.5 | 37.7 |
(1) The mechanical properties (elastic coefficients, tensile modulus, bulk modulus, shear modulus and Poisson’ ratio), moldability (the ratio of bulk modulus/shear modulus), binding energies, and denotation properties are first reported for the pure TKX-50 crystal and TKX-50 based PBXs.
(2) The mechanical properties of the explosive can be effectively raised by adding the polymer binders in small amounts, due to the ability of different polymer binders to improve the plasticity of TKX-50 in the increasing order of PEG > EVA > F2641 = F2311.
(3) The moldability of TKX-50 based PBXs is better than that of pure TKX-50, and the raising order of the moldability of the four polymer binders is PEG > EVA > F2311 > F2641.
(4) There is no direct relationship among the mechanical properties, moldability, and binding energies. The order of the binding energies of PBX with four polymer binders is F2311 > PEG ≈ F2641 > EVA. For the overall performances of four polymer binders, PEG is considered to be the best one for explosive TKX-50 due to the improvement in plasticity, moldability and binding energies of achieved PBX.
To conclude, the MD simulation studies on pure TKX-50 and TKX-50 based PBXs provided us with much significant regulation about their mechanical properties, moldability, and binding energies. To obtain the best suitable and practical binder, it is essential to consider comprehensively three aspects: mechanical properties, moldability, and binding energies. These simulations are helpful to choose a good polymer binder and develop PBXs with different performances on the account of the practical need, and may also suggest a useful way for improving the performances of a pure explosive crystal and other crystalline organics.
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