Lou Ziyang*ab,
Miao Chena,
Wang Yachena,
Zhu Nanwena,
Andrea Vityib and
Imre Czupyb
aSchool of Environmental Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, PR China. E-mail: louworld12@sjtu.edu.cn; Fax: +86-21-65980041; Tel: +86-21-65982684
bUniversity of West Hungary, Institute of Forest and Environmental Techniques, Faculty of Forestry, H-9400 Sopron, Hungary
First published on 25th February 2016
Sludge derived carbon (SBC) is a potential resource from sewage sludge disposal, and chemical pre-treatment is a necessary activation method for the improvement of the SBC quality. Two novel activators, i.e. Fenton and NaClO, were introduced to produce SBC precursors through the destruction of cell wall barriers and heterogeneous structures in sludge. High quality SBC-Fenton and SBC-NaClO were produced, with the BET having increased from 38 m2 g−1 in the control group to 253 m2 g−1 and 423 m2 g−1, respectively. The micro-porosity volume increased from 6% to 42% and 46% in the SBC-Fenton and SBC-NaClO, respectively, with the corresponding saturation adsorption capacity increasing from 33.1 mg g−1 to 71.5 mg g−1 and 67.8 mg g−1 based on Langmuir isotherms using methylene blue. The adsorption processes of the typical odorants H2S and NH3 were also tested using the SBC-Fenton and SBC-NaClO, which could reduce the landfill volume and odor emissions simultaneously, and around 2.1 mg g−1 and 0.68–2.24 mg g−1 of NH3 and H2S were adsorbed under different dosages. SBC could be a promising adsorption carrier and supporting substance for soil cover in landfills.
With the rapid increase of sludge generation, landfill has been used as an emergency route for sludge disposal (over 11.2 million tons annually) since 2005 in China,2 with a special provision in the standards for the pollution control of landfill sites of municipal solid waste (GB16889-2008) for sludge landfilling, with the requirement that the water content of the sludge is below 60%.3 However, a huge landfill volume was occupied and an intolerable odor emission was inevitable during the sludge landfilling, and this was strongly opposed and argued against by the local residents.4,5 The odor emission from the sludge landfilling is different from the municipal solid waste landfilling, with sulfur compounds and ammonia as the two main causes in sludge, while aromatics, sulfur compounds, and other oxygenated compounds are the main components in MSW landfilling.6 Sludge volume reduction and the use of sludge as a resource should be considered to retain a balance between the ecological and economic aspects of sludge landfilling.
Soil cover is an enforced requirement for sanitary landfill operation, and soil, compost, aged refuse, and other materials are commonly applied materials, which take up around 1/5–1/3 of the total landfill volume.7 The substitution of soil cover with sludge might be a suitable way to ease disposal pressure, although raw sludge has been proven to be impractical for landfill soil cover due to low mechanical strength and serious odor emission.8 Some pretreatments might be helpful for the application of sludge as the soil cover, such as pyrolysis. As an aggregation of microorganisms, sewage sludge contains amounts of organic matter, such as lignin, cellulose, hydrocarbon and protein, which provide the basic construction for the preparation of adsorbent material, such as carbon.9,10
Sludge based carbon has been proven to be of poor quality when made by direct pyrolysis, with a low BET surface area and a surface structure which results in a bad performance as an adsorbent.11–15 An activation process is the common way to improve the porous structure of SBC, and activation parameters, such as the type of activation, activating agent, and the impregnation ratio (the weight ratio of the activating chemical to the precursor) should be considered carefully. Activators, such as ZnCl2, KOH, K2CO3, H2SO4, H3PO4 and NaOH, have been proven to be highly efficient in the production of highly porous adsorbent materials.16,17 KOH has been widely used to activate the activated carbon from sewage sludge. A maximum BET of 310.62 m2 g−1 was obtained from textile sewage sludge at a pyrolysis temperature of 700 °C, with an optimum KOH impregnation ratio of 0.5.18 The BET surface area of SBC has also been found to increase from 3.6 m2 g−1 to 328.0 m2 g−1 with an oil sludge and KOH mixture,19 while for sewage sludge, the corresponding BET was as low as 100–200 m2 g−1 if the terminal T was below 600 °C.20 Tao et al.21 tested the adsorbent preparation from sludge at 800 °C with 60% (v/v) HNO3 additives, and SBC with a large surface area and abundant functional groups was obtained. The chemical activators would influence the initial types of the sludge precursors, and chemical activators should be selected according to the target pollutant removal.
For SBC preparation and the application for odorant removal in landfill, chemical activators could destruct the macro-molecular weight organic matter in sludge, and provide some special functional groups or adsorbent materials to react with the odorants. Compared to the chemical agents reported, Fenton’s reagent and NaClO might be two promising activators for the precursor of SBC. Fenton oxidants could destroy the cell wall due to the generation of hydrogen radicals (HO˙) with an EV of +2.8 eV,22,23 which might contribute to the carbon porosities generated. The introduction of NaClO could also enhance the indirect oxidation through the generation of active chlorine (Cl2, HOCl, and OCl−) and NaOH.24 Both of these powerful oxidants could convert the high biopolymer substances in sludge into low-molecular-weight products efficiently. Besides, the intermediate products of Fe2O3 and NaOH could react with the carbon in sludge, and produce CO2 and other gaseous emissions, which will be a benefit for the pores generated in the SBC.
To produce suitable SBC for landfill, two activation reagents of Fenton’s reagent and NaClO were introduced to prepare the precursor, and the morphology and structural properties of the SBC were compared. The adsorption capacity was tested using methyl blue (MB) simulated dyeing wastewater, and the potential utilization route of SBC in landfill was proposed and tested by the simulation of typical odor removal.
TS (%) | pH | VSS/TSS (%) | TCOD (mg L−1) | TN (mg L−1) | TP (mg L−1) |
---|---|---|---|---|---|
0.8–1.05 | 6.00–6.66 | 68.00–69.58 | 25![]() ![]() |
92–130 | 217–268 |
The dried mixtures were pyrolyzed in a horizontal quartz glass tube furnace (HTL1100-60, HAOYUE, Shanghai, China) at 600 °C for 2 h, and N2 was used as a protective gas with a flow rate of 400 mL min−1. After the carbon-like material was prepared and cooled down, the carbon was washed using 10% (v/v) HCl and successive soaking in distilled water until a constant pH was reached. All of the samples were stored in a zip-lock bag and labeled with the number and reagent. The control SBC sample was prepared according to the same processes, except to omit the reagent impregnation.
The percentage of the elements carbon (C), hydrogen (H), and oxygen (O) in the SBC were determined. C was oxidized to CO2 and analyzed using a CS analyzer (CS-3000, NCS Testing Technology, Shanghai, China), and H and O were tested using an ONH analyzer (ONH-3000, NCS Testing Technology, Shanghai, China), in which H in the samples was released in the form of H2 and the content was determined using a thermal conductivity cell, while O was converted into CO at 2300 °C and measured with infrared spectroscopy.
![]() | (1) |
MB removal efficiency is estimated as:
![]() | (2) |
The Langmuir isotherm was used to analyze the equilibrium based on the assumption of a monolayer coverage of adsorbate over the adsorbent surface, which has been successfully used to explain the adsorption of dyes from solutions.26
The Langmuir isotherm is shown as:
![]() | (3) |
![]() | (4) |
Batch experiments of the H2S adsorption process were carried out, with an inlet gas mixture of H2S:
N2 = 50%
:
50% v/v. 20 mL of the mixture was injected into a 150 mL conical flask and then reacted in a shake batch at 293 K, with an oscillating rate of 100 rpm. 0.2 mL of the H2S mixture was taken out at a set interval time and measured using a GC-2010 (Shimadzu Corp. Japan Agilent 6890 (ECD/FPD)).
BET (m2 g−1) | Vtotal (cm3 g−1) | Vmicro (cm3 g−1) | Vmicro/Vtotal (%) | |
---|---|---|---|---|
Control | 38.7 | 0.066 | 0.004 | 6 |
SBC-Fenton | 253 | 0.184 | 0.078 | 42 |
SBC-NaClO | 423 | 0.513 | 0.238 | 46.39 |
The radii of all of the SBC samples were mainly arranged between 15–25 Å. The surface of the control sample (Fig. 1a and c) was smoother than the other SBC samples. SBC-NaClO (Fig. 1b) contained many more small pores, and SBC-NaClO had more uniform pores, while the radius was small but the cumulative volume was large, which resulted in a large BET area. For the SBC-Fenton sample (Fig. 1d), the surface showed more roughness, with the appearance of irregular coral, and some Fe and Ca was also doped into the SBC-Fenton, which will be of benefit for pollutant removal.23 Micro- and mesopores were predominant in the porous structure.
4NaClO + 2H2O → 4NaOH + 2Cl2 + O2 | (5) |
SBC-control | SBC-NaClO | SBC-Fenton | |
---|---|---|---|
Yield (%) | 32.3 | 31.2 | 35.7 |
Ash content (wt%) | 52.8 | 50.4 | 60.9 |
C (wt%) | 35.6 | 37.51 | 32.3 |
N (wt%) | 1.75 | 1.65 | 1.57 |
S (wt%) | 0.44 | 0.72 | 0.56 |
H (wt%) | 0.99 | 3.30 | 0.83 |
O (wt%) | 14.5 | 15.77 | 17.3 |
Fe (wt% in the ash) | 18.9 | 20.1 | 49.7 |
Then, the intermediate product of NaOH reacted with C during the activation at 600 °C as follows:17
6NaOH + C → 2Na + 3H2 + 2Na2CO3 | (6) |
Residues of Na2CO3 might contribute to the high O content in SBC-NaClO.
Compared to the control group, the ash content in the SBC-Fenton increased from 52.8% to 60.9%, and the C/H/N decreased apparently, among which the C content decreased from 35.6% to 32.3%, since some carbon was released in the form of CO2 during the Fenton reaction. It should be pointed out that the oxidation capacity of ˙OH (2.85 mV) was higher than that of ClO− (1.61 mV), which led to the decrease of the C ratio and the increase of the ash ratio in SBC-Fenton, compared to the SBC-NaClO. In addition, S in sludge could convert into SO42− in the Fenton reaction system, instead of H2S, and thus increase the S percentage in SBC. The Fe content in SBC-Fenton increased from 18.9% to 49.7% in the ash content with the introduction of FeSO4 in the Fenton additives.
![]() | ||
Fig. 2 FTIR spectra scan of SBC with and without activators. (a) Dried sludge and SBC-control, (b)SBC-NaClO, and (c)SBC-Fenton. |
Fig. 2b is the spectra of SBC-NaClO, and the stretching vibrations of the O–H bond, CO bond, and C–O bond were shown at 3423 cm−1, 1585 cm−1, and 1076 cm−1, compatible with those in the spectrum of SBC. There was one deformation of the C–H bond in the range of 760–800 cm−1, and NaClO solution might modify a C–H bond of SBC during the activation process. It was also found that more peaks had disappeared in SBC-Fenton (Fig. 2c). The stretching vibration of the O–H bond could be seen at the frequency of 3300–3500 cm−1 in SBC-Fenton, while peaks of –CH3 and –CH2 had disappeared at 2920 cm−1, meaning that the polysaccharides, proteins and high molecular polymers etc., in sludge were decomposed into small-molecular weight substances after the Fenton reactions. The transmittance at 1735 cm−1, 1629 cm−1 and 1466 cm−1 decreased in the SBC-Fenton samples, which was related to the stretching vibration of the C
O, O–H and C–O bonds, which is ascribed to the polycyclic organic matter possibly being decomposed.30 The band at 1629 cm−1 was believed to arise from aromatic C–C bonds which were polarized by the oxygen atoms’ bond. This might be related to the oxygen groups incorporated into the carbonaceous phase being attacked by the hydroxyl radicals. The region near 1466 cm−1 was commonly associated with carbonyl (C
O) and alkene (C
C) bonds, which were normally from the vibration of small molecule organics.
Isotherms | Parameters | SBC-Fenton | SBC-NaClO | SBC-control |
---|---|---|---|---|
Langmuir | qm (mg g−1) | 71.50 | 67.83 | 33.10 |
Kl (L mg−1) | 0.0148 | 2.01 | 0.03 | |
R2 | 0.995 | 0.980 | 0.990 | |
Freundlich | Kf (mg g−1) | 56.6 | 38.23 | 2.67 |
1/n | 0.0534 | 0.20 | 0.50 | |
R2 | 0.661 | 0.92 | 0.98 |
The regeneration was implemented using thermal treatment at 378 K. In an ideal situation, NH3 is strongly retained on the adsorbent surface and does not desorb during thermal treatment,31 leading to zero adsorption in the next cycle. A small decrease was observed in the second round, while NH3 uptake in NaClO-SBC was 52% of the original adsorption in the third cycle. A clear diminution in the retention capacities of the NaClO sample was observed in the third cycle since the small pore accessibility is limited by the adsorbate substance.32 The NH3 breakthrough capacity for SBC-NaClO was around 2.1 mg g−1, 2.0 mg g−1 and 1.1 mg g−1 in the first 3 cycles, respectively. The effect of heating on regeneration reduced as the cycle times increased, suggesting that the preferential interactions between NH3 and the oxygen surface groups on the carbon surface, especially the acidic groups, were the key factor for the adsorption capacity. Generally, the adsorption capacity of SBC-NaClO for NH3 was weak, and the amount of less stable oxygen surface groups played a crucial role in the adsorption–regeneration cycles, which resulted in a good regeneration effect due to the ammonia desorption ability.
SBC-Fenton could be a good adsorbent for H2S removal.33 It was found that the H2S removal rate increased as the SBC-Fenton dosage increased. Around 29.2%, 34.9%, 37.1%, 42.5% and 44.2% of H2S were removed, with the SBC-Fenton additive of 2 mL, 4 mL, 6 mL, 8 mL and 10 g and 10 mL H2S in the initial stage, and 2.25 mg g−1, 1.34 mg g−1, 0.95 mg g−1, 0.81 mg g−1 and 0.68 mg g−1 H2S were uptaken in these processes. The high micropore rate of 47% in SBC-Fenton contributed to the H2S removal, and the presence of Fe was also helpful to form the crystal as Ca2Fe2O5 during the carbonization process. The formation of Ca2Fe2O5 and other Fe forms in SBC-Fenton was useful for H2S reduction.
The pollutant uptake capacities of the adsorbents derived from sewage sludge were not only governed by the textural properties of the adsorbents, but also by their surface properties, such as the functional groups and the surface charge and thus it is proposed that both of these crucial factors should be considered concurrently.34 Sewage sludge is the aggregation of microorganisms, in which the cell wall is wrapped with EPS, and the binding water is present between the extracellular polymer and the cell wall. Polysaccharide and binding water were decomposed and evaporated during the carbonization process between 550 °C and 650 °C, which resulted in the formation of large pores, and a low BET value without any activation process. However, the activation process using Fenton’s reagent could improve the SBC properties greatly, since the generation of ˙OH destroyed the microorganism structure, and decomposed the large molecular weight organic matter into small and medium organic matter. This intermediate organic matter was helpful for the formation of CO2 and H2O during the carbonization process. The SBC properties benefit from the introduction of Fe, since the Fe2O3 and Fe3O4 in the precursor react with C at a high temperature as follows:
6Fe2O3 + C → 4Fe3O4 + CO2↑ | (7) |
Fe3O4 + 2C → 3Fe0 + 2CO2↑ | (8) |
4Fe3O4 + O2 → 6γ − Fe2O3 | (9) |
3Fe0 + C → Fe3C | (10) |
All of these reactions produced CO2, with the molecular diameter of 0.33 nm, which contributed to forming the micropores in the obtained SBC.
For the NaClO additive, it could produce Cl2 and NaOH during the activation process, and contributed to the generation of more porosity as shown in eqn (5). The ClO destroyed the C–C bond in EPS and thus dewatered the binding water between the polymer EPS and cell wall. The intermediate product of NaOH could react with C during the carbonization process (550–650 °C), and thus produce micropores, as shown in eqn (6). The adsorption of NH3 involves acid–base reactions on the carbon surface.31,32 These reactions could take place between NH3 and carboxylic groups or carbonyl and epoxy groups, leading to the formation of ammonium salts, amides and amines. With the introduction of NaClO, more active functional groups were produced in SBC, and thus increased the NH3 uptake.
In summary, the application of SBC in landfill could reduce the volume occupied by sludge, provide a suitable base for plant growth in the final soil cover, and enhance the odor adsorption process at the same time. The greenhouse gases (GHG) CO2 and CH4 could be reduced greatly through the carbon storage in sludge derived carbon. Most importantly, the introduction of SBC into the landfill might contribute to the landfill stabilization process through neutral pH values, and the adsorption of acidic compounds and toxic compounds. Further studies should be implemented to optimize the physicochemical and adsorption properties of SBC, to improve the odor uptake, and substitute the soil cover in landfill.
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