Peilu Zhao,
Le Wang,
Zhangduo Yu,
Fengmin Liu*,
Peng Sun,
Yuan Gao and
Geyu Lu*
Jilin University, China. E-mail: Liufm@jlu.edu.cn; Lugy@jlu.edu.cn
First published on 28th January 2016
Derived from ZnO hollow spheres (ZHSs) as the underlayer and urchin-like TiO2 spheres (UTSs) as the light scattering overlayer, a new bilayered photoanode (ZHS + UTS) is fabricated for use in dye-sensitized solar cells (DSSCs). The ZHSs which directly grow on FTO are synthesized via a one-pot hydrothermal method. The DSSC based on the ZHSs achieves an overall photoelectric conversion efficiency (PCE) of up to 4.84%, which is mainly ascribed to fast electron transport. On the other hand, three kinds of UTSs of different size and morphology are prepared by simply adjusting the titanium precursor dosage. The hierarchical UTSs composed of needle-like thin nanosheets have large specific surface areas, enabling sufficient dye adsorption. In particular, UTS-2 (synthesized using a TiCl3 volume of 0.6 mL) shows strong light-scattering ability and hence is further applied as a scattering layer in the bilayered photoanode. The ZHS + UTS-2 based DSSC finally achieves the highest photocurrent density (Jsc = 18.13 mA cm−2) and therefore an enhanced PCE of 8.67%. The improved photovoltaic performance is attributed to the synergic effects of the ZHSs and UTSs, i.e. the fast electron transport favored by the highly crystallized ZHSs leading to a reduced interfacial charge recombination, the efficient light scattering effect due to the novel morphology of the UTSs, and the sufficient dye adsorption ensured by the large specific surface areas of the ZHSs and UTSs.
However, enhancement of the poor PCE of DSSCs is always hindered by the charge recombination in the photoanode film, especially for thick films.11 To overcome the challenge of the recombination issue, nanostructured ZnO, with a wide direct bandgap (3.37 eV) and high electron mobility (115–155 cm2 V−1 S−1), has recently been studied in the form of nanorods,12,13 nanoflowers,14 nanospheres,15 etc. Particularly, ZnO nanorods are widely used as DSSC photoanode materials due to their fast electron transport which is favored by fewer grain boundaries; however, the small surface area of the nanorods leads to unfavorable scattering and reduced dye loading.16,17 In contrast, ZnO hollow microspheres (ZHSs) have a marked electron conduction property with a relatively large specific surface area, and are satisfactory as photoanode materials and have good potential for DSSC application.18 Besides, bi-layer ZnO/TiO2 or TiO2/ZnO hybrid photoanodes in DSSCs have already been well reported and are proven to be an effective strategy to improve the photoelectric properties of DSSCs.19,20
As is well known, bilayered photoanodes consisting of a light scattering overlayer and an electron transport underlayer have been demonstrated to be a promising strategy to improve DSSC performance.21,22 The scattering layer can increase the optical path length within the photoanode film to improve the utilization rate of light, while the underlayer can facilitate electron transport and reduce charge recombination. Interestingly, although the scattering materials generally have a large surface area for sufficient dye loading, most of them exhibit poor electron transport properties.23,24 Therefore, proper design of scattering materials in order to provide the dual function of light scattering and electron conduction is badly needed.
In our recent work, we developed a convenient ‘one-pot’ template-free synthesis method to fabricate ZHSs which grew directly on FTO glass. Compared with conventional templating methods, this hydrothermal method saves the trouble of a template removing process which not only consumes a lot of time and energy, but may also introduce impurities.25,26 The ZHS based cell exhibits favorable light absorption and fast electron transport, as well as a low recombination rate. In addition, we also prepared UTSs via a facial hydrothermal method, and investigated the effect that the dosage of TiCl3 has on the morphology and properties of the products. As a result, three kinds of UTSs (UTS-1, UTS-2 and UTS-3) were obtained. Interestingly, the monolayer UTS-2 DSSC achieves the best light scattering capability with a PCE of up to 8.28%, and hence is utilized as the scattering overlayer. Lastly, a bilayered ZHS + UTS-2 photoanode was fabricated for a DSSC. The ZHS + UTS-2 DSSC combines the advantages of both ZHSs and UTS-2, such as strong light scattering, fast electron transport and suppressed charge recombination, giving a high PCE of 8.67%.
Current–voltage (I–V) measurements of the cells were carried out using a Keithley 2400 Source Meter under the illumination of a xenon lamp solar simulator (Newport, model: 94023A) with a light intensity of 100 mW cm−2 (AM 1.5). Incident photon-to-current conversion efficiency (IPCE) spectra were recorded on a Spectral Product Zolix DSC300PA. Electrochemical impedance spectroscopy (EIS) was performed using an electrochemical workstation (Solartron SI1287) in the frequency range of 10−1 to 105 Hz at open-circuit voltage.
The FESEM images were used to examine the morphologies and structures of the ZHSs and UTSs. Fig. 2(a) reveals that the size of the monodisperse ZHSs is about 3–4 μm, and that there are still some precursors which have not fully grown into the ZHSs on the surface of the film. The hollow structure is further confirmed from the image in the inset of Fig. 2(b). It can also be noted that a ZnO compact layer with a thickness of ∼1 μm grows on the FTO before the deposition process of the ZHSs, which can facilitate the interfacial electron collection. The side-view in Fig. 2(b) shows that the thickness of the ZHS film is about 28.2 μm. To be more convincing, TEM images of the ZHSs are also provided in Fig. 2(c). However, the hollow characteristic is not very obvious since the spherical shell is too thick (∼800 nm) to be penetrated by the electron beam. Fig. 2(d) shows a HRTEM image of a ZHS, revealing three distinct lattice spacings (d100 = 0.28 nm, d002 = 0.26 nm and d101 = 0.25 nm) which coincide with the observation from the XRD patterns.
Fig. 2 (a and b) SEM images of the ZHSs. Top-view (a), side-view (b) and the corresponding high-magnification image (inset in b) of the ZHSs; (c) TEM and (d) HRTEM images of the ZHSs. |
To understand the growth mechanism of the ZHSs, the effect of the hydrothermal time on the morphology of the products was investigated. However, except for the constantly increasing thickness of the ZHS film, no apparent structure distinction is observed between the SEM images of the ZHS samples at different reaction times, and there are always some uncompleted ZHSs distributed over the surface of the ZHS film, which implies that the ZHSs are formed in the solution and deposited on the FTO layer by layer. Fig. 3 shows SEM images of uncompleted ZHSs with different morphologies (Fig. 3(1–5)). According to the observation, a possible growth mechanism for completed ZHSs may be presented as follows: at the early stage, ZnO with a regular hexagonal prism morphology was formed (Fig. 3(1)), then this gradually grows into a polyhedron (Fig. 3(2)). By prolonging the reaction time, a ZnO sphere with a solid core was formed (Fig. 3(3 and 4)). Interestingly, the interior of the solid sphere will start to change obviously, which can be easily identified by the broken sphere shown in Fig. 3(5). At this stage, the solid interior is gradually hollowed out due to a corrosive effect. After the corrosive process is finished, the final product with a hollow structure can be obtained (Fig. 3(6)).
The UTSs were synthesized by the hydrolysis of a titanium precursor in the presence of HCl and HAc. We mainly investigated the effect that the dosage of the precursor has on the morphology of the products. As shown in Fig. 4, the three kinds of spheres all exhibit urchin-like morphology, which is formed by irregularly arranged primary needle-like nanosheets. Fig. 4(a), (c) and (e) show that the diameters of these hierarchical spheres are about the same size (2–3 μm). However, with an increase of the dosage of TiCl3, the density of the primary nanosheets improves (Fig. 4(b), (d) and (f)). The primary nanosheets are more densely arranged in UTS-2 than in UTS-1, and a further increase of TiCl3 volume leads to much denser primary nanosheets which are closely packed with each other (Fig. 4(f)). Furthermore, the porous structure of the UTSs, created by the radial arrangement of the needle-like nanosheets can offer a good connection between adjacent spheres to facilitate electron transport, as well as improve the dye adsorption amount.
Fig. 4 SEM images of UTS-1 (a and b), UTS-2 (c and d) and UTS-3 (e and f) at different magnifications. |
The BET surface areas and pore structures of the samples were investigated using N2 adsorption–desorption measurements (Fig. 5), and the main surface parameters are summarized in Table 1. All of the samples show type IV isotherms with H3-type hysteresis loops, demonstrating the presence of slit-like mesopores (2–50 nm),30 which coincides with the SEM images (Fig. 2 and 4). The BET surface areas of the ZHSs, UTS-1, UTS-2 and UTS-3 are estimated to be 57.8, 187.3, 126.3 and 100.3 m2 g−1, respectively. It is noteworthy that the large specific surface can ensure the sufficient dye adsorption amount, which is beneficial for improving the photocurrent. In addition, the inset of Fig. 5 shows the BJH pore size distribution curves, confirming the mesoporous nature of the porous ZHSs and UTSs. The ZHSs demonstrate two peaks located around 3.6 and 163 nm, evidencing the coexistence of mesopores and macropores. The most probable pore sizes for UTS-1 are located at around 20.1 and 139 nm, which are attributed to the outward arrangement of the primary needle-like nanosheets. While for UTS-2 and UTS-3, the pore size is centered at 9.8 nm and 5.5 nm, respectively, due to the high density and the quasi-parallel arrangement of the primary nanosheets.
Fig. 5 N2 adsorption–desorption isotherms and corresponding BJH pore size distribution plots (inset) of the ZHSs, UTS-1, UTS-2 and UTS-3. |
Sample | SBET (m2 g−1) | Pore volume (cm3 g−1) | Pore size (nm) |
---|---|---|---|
ZHS | 57.82 | 0.45 | 29.6 |
UTS-1 | 187.28 | 1.17 | 37.6 |
UTS-2 | 126.31 | 0.60 | 10.2 |
UTS-3 | 100.29 | 0.46 | 12.1 |
DSSC | Jsc (mA cm−2) | Voc (V) | FF (%) | η (%) | R3 (Ω) | fmax (Hz) | τe (ms) | Dye adsorbed (×10−7 mol cm−2) |
---|---|---|---|---|---|---|---|---|
ZHS | 13.80 | 0.56 | 62 | 4.84 | 58.3 | 1.68 | 94.7 | 1.42 |
UTS-2 | 17.34 | 0.73 | 69 | 8.28 | 103.8 | 12.16 | 13.1 | 1.70 |
ZHS + UTS-2 | 18.13 | 0.73 | 68 | 8.67 | 73.7 | 3.65 | 43.6 | 1.63 |
The existence of a light scattering layer can significantly extend the travelling distance of light within the photoanode film and thus intensively increase the probability of the incident photons interacting with the dye molecules, which will be directly reflected in the enhancement of the light harvesting efficiency. As shown in Fig. 7(c), the ZHS + UTS-2 film possesses the best light absorption ascribed to the utilization of UTS-2 which improves the dye adsorption and light scattering capability simultaneously. A schematic of the light-scattering effect favored by the UTS-2 layer is also illustrated in Fig. 7(b).
IPCE spectra for the three kinds of DSSCs are provided in Fig. 7(d) and are used to analyze in more detail the enhanced cell performance. The IPCE is determined by the light absorption efficiency, the quantum yield of electron injection, and the efficiency of collecting the injected electrons at the conducting glass substrate, which is also strongly affected by the morphology of the photoanode material.31–33 The results are in good accordance with the I–V measurements and light absorption spectra. As shown in Fig. 7(d), the ZHS + UTS-2 DSSC reveals the highest IPCE values over the whole spectral region of 400–800 nm. At the maximum value of the IPCE spectra at 525 nm (the peak of the N719 adsorption spectrum), the IPCE of the ZHS + UTS-2 DSSC is approximately 62% and 3.6% higher than that of the ZHS DSSC and UTS-2 DSSC, respectively. The higher IPCE values can be attributed to the following reasons: (I) the large specific surface area (126.31 m2 g−1) of UTS-2 leads to excellent dye loading which further promotes light absorption; (II) the superior light scattering properties of UTS-2 enhances the light-harvesting capability; (III) the collaboration of the ZHS bottom layer with the dense single-crystalline nanosheet based UTS-2 provides more efficient electron transport pathways and reduces the charge recombination rate.
EIS is a powerful tool to study the electron transport phenomena and recombination characteristics within an electrochemical system. EIS measurements of the DSSCs based on the three different photoanodes were performed at a frequency range of 10−1 to 105 Hz under one-sun illumination at Voc.34,35 Fig. 8(a) shows the Nyquist plots, and the inset presents the equivalent circuit of the DSSCs obtained from ZView software fitting. Generally, the spectra may show three distinguishable semicircles, which are related to the electrochemical reaction at the electrolyte/Pt/FTO interface (R2 in the kHz range), the electrochemical reaction at the metal oxide film/dye/electrolyte interface (R3 in the 1–1000 Hz range) and the Warburg diffusion process of I−/I3− (<1 Hz range) from the left to the right circle, respectively.36,37 However, the third semicircle is too weak to be observed in Fig. 8(a), implying very fast ion transport in the electrolyte. The three cells also show nearly equal values of R1 (lumped series resistance for the cell) and R2 due to the same counter electrode (Pt/FTO glass) and electrolyte being applied in this work. Furthermore, the extent of electron transport in the photoanode can be judged by the impedance (R3), which is defined by the diameter of the middle semicircle. As shown in Table 2, the R3 of the ZHS DSSC is much smaller than that of the UTS-2 DSSC, suggesting that the ZHS DSSC has lower interfacial charge recombination and faster electron transfer. It is noteworthy that UTS-2 with ZHS as an underlayer shows a marked decrease in R3 compared with that of the UTS-2 DSSC, indicating that the ZHSs contribute to the effective charge transport at the photoanode.
Fig. 8 Nyquist plots (a) and Bode phase plots (b) of the ZHS, UTS-2 and ZHS + UTS-2 DSSCs. The inset in (a) illustrates the equivalent circuit simulated to fit the impedance spectra. |
Fig. 8(b) is the corresponding Bode plot from which the electron lifetime (τe) in the photoanode film can be acquired (τe = 1/2πfmax). According to the EIS model developed by Kern et al.,38 the fmax is the maximum frequency of the intermediate frequency regime. Therefore, a decrease in the fmax means a longer τe and thus, a slower recombination. As shown in Table 2, the fmax values of the different DSSCs increase in the order: ZHS (1.68 Hz) < ZHS + UTS-2 (3.65 Hz) < UTS-2 (12.16 Hz), while the order of their corresponding τe is reversed as ZHS (94.7 ms) > ZHS + UTS-2 (43.6 ms) > UTS-2 (13.1 ms). The EIS measurements are carried out at the Voc condition, which means the electrons injected into the photoanode must recombine with I3− ions at the metal oxide film/dye/electrolyte interface. Hence, the increase in τe implies that the photo-induced electrons can diffuse further without trapping or interruption within the film. As a result, the ZHS + UTS-2 DSSC reveals a prolonged electron lifetime with a slower recombination rate, which can be attributed to the higher electron mobility through the highly single crystalline ZHSs and the compact ZnO layer beneath.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra25225c |
This journal is © The Royal Society of Chemistry 2016 |