Kai Li,
Ni Huo,
Xinping Liu,
Jue Cheng* and
Junying Zhang*
Key Laboratory of Carbon Fiber and Functional Polymers, Ministry of Education, Beijing University of Chemical Technology, Beijing 100029, P. R. China. E-mail: zhangjy@mail.buct.edu.cn; chengjue@mail.buct.edu.cn; Fax: +86-010-64426439; Tel: +86-010-64425439
First published on 18th December 2015
Two highly cross-linked epoxy networks based on two epoxy resin model compounds with similar structures, 2,5-bis[(2-oxiranylmethoxy)-methyl]-furan (BOF) and 2,5-bis[(2-oxiranylmethoxy)methyl]-benzene (BOB), and the same curing agent PACM were constructed by using molecular dynamic simulations. Several thermomechanical properties of these two systems including glass transition temperatures, coefficients of thermal expansion, Young's moduli, and Poisson's ratios were calculated. The simulated values were compared with the available experimental results, and good agreements were obtained. This consistency proved the validity of the atomistic models. The changes of aromatic structures in the epoxy monomers from phenyl to furyl lead to a higher glassy Young's modulus of the cross-linked epoxy network. This phenomenon can be illustrated by the reduced mobility of the polymer chains arising from the increased packing efficiency. These changes are considered to be induced by the higher van der Waals energy within the furan-based epoxy.
The ultimate structures of the generated networks depend mainly on the detailed structures of the epoxy resins oligomers and the curing agents, conversion degree, curing conditions, and thermal history. Theoretically, by controlling these factors we can get the specific network architecture, and hence the desired performances. However, difficulties still exist in building structure–property relationships due to the complexity and infusible and insoluble nature of the networks. For example, when epoxy resins are used as adhesives or composites matrix, the internal stress generated at the interface between the epoxy resin and the substrate may cause deformation, cracking, and adhesion reduction of the interface.1–4 According to an expression in ref. 5, the Young's modulus in glassy region is one of the main factors affecting the internal stress. In other words, accurately predicting the glassy Young's modulus of the cured epoxy resin is crucial for its ultimate application.3 However, currently there exist two controversial opinions on the relationship of glassy Young's modulus and the conversion of curing degree. One is that glassy Young's modulus is considered to rise with the increase of conversion, i.e. cross-link density. The other is that glassy Young's modulus is observed to experience a maximum with respect to the conversion.6–10 In short, the understanding of the mechanism that affecting glassy Young's modulus of the cross-linked epoxy network is still limited though it is of great importance for the application of epoxy resins.
Compared with traditional experimental methods, molecular dynamics (MD) simulations provide an alternative method to study the structure and the properties of polymers. In comparison with studying the thermoplastics, one of the main difficulties in studying the thermosets lies in constructing the cross-linked networks accurately and efficiently. During the past few years, methodology of constructing molecular structure model of the cross-linked epoxy systems by using MD simulations has achieved progress to some degree. (1) Yarovsky et al.11 developed a static method to construct epoxy networks with low molecular weight, where the cross-linking bonds were created simultaneously based on a predefined radius. (2) Wu and Xu12 modeled a cross-linked epoxy system by using a dynamic cross-linking approach – carrying out energy minimization (MM) and molecular dynamics after each cross-linking reaction with a fixed cut-off reaction radius. (3) Varshney et al.13 simulated the cross-linking reaction in a stepwise manner through steadily increasing the cut-off reaction radius followed by MD/MM simulations and proved that the stepwise cross-linking method is efficient and accurate in establishing the cross-linked networks.
Using the methods described above, several research works14–21 on the structure–property relationships of the cross-linked epoxy networks have been reported, which mainly focused on the effects of external factors including cooling rate, temperature, and strain rate on the thermomechanical properties of cross-linked epoxy systems. However, relatively few works investigate the effects of chemical structures of epoxy resins and cross-linkers. Soni et al.17 used MD simulations to study the effects of the cross-linker length and flexibility on the properties (density, coefficient of volume thermal expansion, and Tg) of the cross-linked systems formed by diglycidyl ether of bisphenol A (DGEBA) and four poly(oxypropylene) (POP) diamines with different lengths ranging from 3 to 68 units of oxypropylene. Yang et al.20 investigated two similar cross-linked epoxy systems based on epoxy TDE85, cured with 2,2′-bis(trifluoromethyl)-4,4′-diamino biphenyl (TFMB) and 2,2′-dimethyl-4,4′-diaminobiphenyl (MTB) respectively, to establish the structure–property relationships via both experiment and molecular simulation. They studied the effects of amine structures on the Tg by analyzing the conformation and the cohesive energy density (CED) of each system. Their results showed that TFMB is stiffer than MTB and the CED of TFMB–TDE85 is higher than that of MTB–TDE85, and they concluded these are the reasons why the Tg of the TFMB–TDE85 is higher. Sirk et al.22 studied the effects of flexibility of the cross-linker on the thermomechanical properties of the cross-linked epoxy networks which were constructed based on DGEBA and curing agent mixtures composed of a flexible cross-linker POP and a stiff cross-linker 4,4′-methylenebis(cyclohexylamine) (MCA) by using MD simulations. They specially interpreted the weaker and broader glass transition appearing in the relatively stiff systems, i.e. cross-linked epoxy networks formed with more MCAs in the curing agent mixtures.
The studies above proved molecular simulations an effective method of investigating the structure–property relationships of the cross-linked networks. However, to our best knowledge, no simulation works have ever focused on the effects of monomer structures on glassy Young's modulus of the ultimate cross-linked networks.
In this work, two highly cross-linked epoxy networks were constructed by molecular simulations via a stepwise cross-linking method. They are of similar structures except for the variation of the aromatic rings (one is benzene ring, while the other is furan ring). Validity of the model structures was proved by comparing a number of thermomechanical properties obtained in our molecular simulations with available experimental or simulated ones. Special emphases were put on exploring the effects of the detailed chemical structures on the glassy Young's modulus. This work provides a general method of predicting the thermomechanical properties of cross-linked epoxy networks, as well as, studying the effects of detailed chemical structures on the properties. It is expected to provide guidance to designing the cross-linked epoxy networks with specific thermomechanical properties.
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The total energy is written into valence, crossterm, and nonbond interactions, as is seen from eqn (1). The valence terms comprise of bond stretching, angle bending, dihedral angle torsion, and inversion (also called out-of-plane) interactions, and the crossterm are the coupling between them. The nonbond terms comprise of the electrostatic and van der Waals (vdW) interactions. The subscripts i and j represent pairs of atoms that are interacted. The vdW interactions are obtained from Lennard-Jones (LJ) 9-6 function. For the MD simulations performed in all of this work, the vdW interactions were calculated with a cutoff distance of 12.5 Å, while the electrostatic interactions were calculated using the Ewald summation with an accuracy of 1 × 10−5.
The initial uncross-linked systems were equilibrated for 200 ps in the isothermal and isochoric ensemble (NVT) at 300 K, followed by another 1 ns equilibration in the isothermal and isobaric ensemble (NPT) in atmospheric pressure at 300 K. The Nose–Hoover thermostat and Berendsen barostat were used for temperature and pressure control, respectively. The corresponding integration time step was 1 fs. Once the systems were equilibrated, the cross-linking procedure was performed as follows.
Fig. 3 shows the flowchart illustrating the cross-linking procedure for both of the cross-linked systems. Both of the two cross-linked epoxy systems, BOB–PACM and BOF–PACM, were constructed based on the same procedure as follows: first, new bonds were repeatedly created between all the reactive pairs (epoxy carbon and amine nitrogen) within a predefined cutoff distance. In order to accelerate the cross-linking progress and facilitate the relaxation of the newly generated topology, the cutoff distance gradually increased. In this work, it was initially set to be 4 Å and increased to 11 Å with an increment of 1 Å. Then a progress of MM and 50 ps NPT MD simulations was performed to relax the system and make the reactive atoms close to each other. For each increment of the cutoff distance, this progress repeated five times unless no reactive pairs within the cutoff distance was found. The cross-linking process ends if the predetermined conversion limit or maximum cutoff distance is reached. At last, if the final conversion degree exceeds the limit, the created bonds should be randomly broken back into the epoxy ring and amino to make sure the conversion degree is the conversion limit exactly. The conversion limit in this work was set to be 90%. It was reached when the cutoff distance is 10 Å for both of the systems. It should be mentioned here that although many experimental works claim that their conversion is 100% measured by using experimental techniques including Fourier transform infrared spectroscopy (FTIR) and differential scanning calorimetry (DSC), it does not mean that all of the reactive sites are cross-linked. Meanwhile, several simulation works13,30,31 have shown that by setting the conversion in the range of 85% to 95%, the predicted results agree well with the experimental ones.
Given the significant role they play in the electrostatic interactions, the partial charges should be updated immediately with changes of the chemical environment around the reactive atoms during the cross-linking progress. This was accomplished by using the bond increment charging algorithm24,32 of the PCFF. In the algorithm, the charge qi for atom i is calculated as a summation of every related charge bond increment, δij, which represents partial charge between atom i and atom j:
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In the end, the cross-linked system was equilibrated by combining the MD and MM simulations to obtain fully relaxed network for the following analysis. The MD simulations consist of following steps: first the NVT equilibration at 600 K for 1 ns; then NVT annealing to 200 K at the cooling rate of 10 K/20 ps; last NPT equilibration at 200 K and atmospheric pressure for 2 ns.
The final structures of the two cross-linked epoxy systems were shown in Fig. 4. The density at room temperature is 1.07 and 1.10 g cm−3 for BOB–PACM and BOF–PACM system, respectively. For further mechanical analysis, the fully relaxed model systems were converted into the input data of LAMMPS.33
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The fractional volume change (V − V0/V) as a function of temperature for each cross-linked system was plotted in Fig. 6. Linear fits were performed on the curves in both regions below and above Tg, and the CVTEs were obtained from the slops of the linear regression lines. The CLTE results calculated using the eqn (4) were shown in Table 2. The corresponding CLTE in the glassy and rubbery region of the two systems are both in the ranges of typical cross-linked epoxy systems obtained by experimental and simulation studies (40–100 ppm °C−1 in glassy region and 100–200 ppm °C−1 in rubbery region).13,17,35,36
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| Fig. 6 The fractional change in volume (V − V0)/V as a function of temperature for (a) BOB–PACM and (b) BOF–PACM. | ||
| System | Density (g cm−3) | CLTE-glassy (ppm) | CLTE-rubbery (ppm) |
|---|---|---|---|
| BOB–PACM | 1.07 | 74.3 | 129 |
| BOF–PACM | 1.12 | 83.4 | 135 |
The Young's modulus for each of the cross-linked system was obtained by performing a linear regression analysis of the longitudinal stress versus strain data up to strains within the linear response region of the system and calculating its slope. By fitting the MD data to the strain range of [0, 3%] and [0, 5%], the calculated Young's modulus is within the range of 2.1–2.2 and 2.7–2.9 GPa for the BOB–PACM and BOF–PACM systems, respectively. The MD predictions are consistent with the experimental values (about 2.2 GPa and 2.8 GPa for BOB–PACM system and BOF–PACM system, respectively) obtained from the DMA data in ref. 37. In general, the glassy Young's modulus of the BOF–PACM system is higher than that of the BOB–PACM system, that is, BOF contributes to the improvement of the mechanical properties of the cross-linked epoxy system. The Poisson's ratios of the BOB–PACM and BOF–PACM systems obtained by performing linear regression are 0.40 and 0.36 respectively, which are both in the range of 0.30–0.46 for typical cross-linked epoxy networks.
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The epoxy systems cured by amine contain many newly generated hydroxyls, so they tend to produce large amounts of hydrogen bonds, which significantly increase the intermolecular interaction and may consequently affect the mechanical properties of the cross-linked epoxy. As the forcefield PCFF is used, the H-bonds implicit in the nonbond interaction term, thus we specially studied the RDFs between the atoms pairs that form most H-bonds. The atom pairs that most possibly form H-bonds are composed of hydroxyl–hydroxyl, hydroxyl–ether, and hydroxyl–amine. The corresponding RDFs were plotted in Fig. 10, which reveal the sharp peaks at about 2.8 Å associated with regular H-bonds and at about 3.60 Å associated with twist H-bonds. No clear distinctions were found between the two systems, which imply that the BOB–PACM system does not tend to generate more H-bonds. This result is inconsistent with that obtained in ref. 37. But this is expected due to the only a little changes in the structure of BOF relative to that of BOB; in addition, the charge of the oxygen in the furan ring is lower than that in the ether because of the conjugated effect of the furan ring.
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| Fig. 10 The RDFs for the three kinds of atom pairs: (a) hydroxy oxygen–ether oxygen, (b) hydroxy oxygen–nitrogen, and (c) hydroxy oxygen–hydroxy oxygen. | ||
From Fig. 11, we can see that at low temperature the free volume increase slowly, while at high temperature the free volume increase more sharply. According to Fox and Flory's theory,46 the intersection of the bi-linear function is corresponding to the Tg, which is 354.65 K and 382.14 K for the BOB–PACM system and the BOF–PACM system, respectively. The results are close to those obtained from the volume–temperature data. Moreover, the free volume in the BOF–PACM cross-linked system is less than that in the BOB–PACM cross-linked system indicating higher packing efficiency of the BOF–PACM system.
Further analysis was performed on the electrostatic energy and the vdW energy. Their values versus temperature were plotted in Fig. 13. According to the monotonous increment of the vdW energy along with the temperature, we conclude the more negative vdW energy of the BOF–PACM system is mainly coming from the relatively closer distance between the atoms, i.e. the BOF–PACM system has higher packing efficiency than the BOF–PACM system. This deduction is consistent with that obtained from the free volume. It can be seen that the difference between the two systems in the vdW energy is more significant than that in the electrostatic energy through all the temperatures. Therefore, it can be concluded that compared with the electrostatic energy, the vdW energy plays a more important role in determining the difference of the thermomechanical properties between the two systems.
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| Fig. 13 The electrostatic and van der Waals energy in BOB–PACM and BOF–PACM as a function of temperature. | ||
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In this work, we pay special attention to the aromatic rings in the epoxy monomers and the dicyclohexylmethane in the cross-linker PACM. Fig. 14 plots the MSD versus time curves of these sets of atoms in the BOB–PACM and BOF–PACM systems for the first 100 ps, at 200 K. It is obvious that the MSD values in the BOB–PACM are higher than those in the BOF–PACM system, which indicates that the mobility of the polymer chains in the BOB–PACM system is stronger than that in the BOF–PACM system. The weaker mobility of the polymer chains in the BOF–PACM system can be interpreted by the steric restriction arising from the vdW energy. It is important to emphasize here that besides the aromatic rings in the epoxy monomers, the dicyclohexylmethane in the cross-linker PACM in the BOF–PACM system also has more mobility than that in the BOB–PACM system. This highlights the importance of the intermolecular interactions rather than the symmetry of the aromatic rings on the properties of these cross-linked epoxy systems which will only affect the mobility of the aromatic structures. So the BOF–PACM system shows higher chain packing efficiency than the BOB–PACM system, and this leads to lower mobility of the polymer chains.
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| Fig. 14 The MSD curves of (a) dicyclohexylmethane in PACM and (b) aromatic rings in the epoxy monomers for BOF–PACM and BOF–PACM. | ||
These two systems have very similar structures with the only change from benzene ring to furan ring in the epoxy monomers. By comparing the two systems, we try to explore the influence of the detailed chemical structure of epoxy monomer on the thermomechanical properties, especially the glassy Young's modulus, of the cross-linked epoxy systems.
A wide range of thermomechanical properties such as glass transition temperatures, coefficient of thermal expansions, glassy Young's moduli, Poisson's ratios of the two systems were characterized and then compared with the available experimental data. Good agreements were obtained, which proves the validity of the models established in this work.
Glassy Young's moduli were predicted from the stress–strain curves. Same to the experimental data, glassy elastic modulus of the BOF–PACM system is higher than that of the BOB–PACM system. The effects of epoxy monomer structure on the glassy Young's modulus were evaluated by calculating the H-bonds and nonbond energy, comparing the difference of the free volume, and analyzing the mobility of the polymer chains. Different from the results in ref. 37, the H-bonds in the BOF–PACM system described by the RDFs of specific atoms are almost the same as those in the BOB–PACM system. However, compared with the BOB–PACM system, the BOF–PACM system has less free volume and larger vdW energy through all the temperatures from 200 K to 600 K, which indicates higher packing efficiency of the BOF–PACM system. We conclude these are the reasons why the BOF–PACM system has weaker mobility of the polymer chains, which is illustrated by the lower MSD values of both the aromatic rings in the epoxy monomers and the dicyclohexylmethane in the cross-linker in the BOF–PACM system. To sum up, it is the high packing density arising from the strong polarity that leads to weak mobility of the polymer chains because of the steric restriction, and finally contributes to high glassy Young's modulus.
Through the analysis above, we confirm that MD simulations provide a useful tool to construct the highly cross-linked systems, predict their thermomechanical properties, and study the structure–property relationships of the cross-linked thermosetting materials. This is our first step to analyze effects of the monomer structures on the thermomechanical properties, more molecular simulations will be performed to further analyze the structure–property relationships of the cross-linked epoxy networks.
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