Yi Cai‡
a,
Shao-Zhuan Huang‡a,
Fa-Shuang Shea,
Jing Liua,
Run-Lin Zhanga,
Zhen-Hong Huanga,
Feng-Yun Wang*b and
Hong-En Wang*a
aState Key Laboratory of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, Wuhan, 430070, China. E-mail: hongenwang@whut.edu.cn; hongen.wang@gmail.com; Fax: +86 2787879468; Tel: +86 2787855322
bThe Cultivation Base for State Key Laboratory, Qingdao University, Qingdao, 266071, China. E-mail: fywang@qdu.edu.cn
First published on 23rd December 2015
Spinel LiNi0.5Mn1.5O4 (LNMO) nanoparticles with well-defined polyhedral shapes and mean sizes of ca. 200 nm have been synthesized via a solid-state route using α-MnO2 nanowires as reaction precursors. A structural reorganization is believed to be responsible for the morphology evolution from tetragonal α-MnO2 nanowires to spinel LNMO nanoparticles. Galvanostatic charge–discharge measurements indicate the LNMO nanoparticles exhibit a high initial discharge capacity of 129 mA h g−1 with an 88% capacity retention over 100 cycles at 1C (147 mA h g−1), superior to those of LNMO nanorod counterparts (116 mA h g−1). The superior electrochemical performance of LNMO nanoparticles can be ascribed to their narrow particle size distribution, less particle aggregation, intimate interparticle contact, increased electrical conductivity and lithium ion insertion–extraction kinetics due to the existence of oxygen deficiency and exposed {111} crystal facets.
In principle, LNMO has two different crystal structures:13,14 one adopts a disordered face-centered cubic spinel (Fdm) structure and the other owns an ordered primitive simple cubic crystal symmetry (P4332). For the former, the Li+ ions are located in the Wyckoff 8a sites of the structure, and the Mn4+ and Ni2+ ions are randomly distributed in the 16d sites while the O2− ions occupy the 32e sites. For the latter, the Ni2+, Mn4+, and Li+ ions occupy the 4a, 12d, and 8c sites, respectively, whereas the O2− ions reside in the 8c and 24e sites. It has been established that the preparation of either of the LNMO phases via a solid-state reaction is mainly determined by the annealing conditions.15 For instance, ordered spinel can be synthesized at calcination temperatures around 700 °C and disordered ones are obtained at firing temperatures higher than 700 °C.16,17 The overall reaction upon high firing temperatures can be formulated as LiNi0.5Mn1.5O4 ↔ αLixNi1−xO + βLiNi0.5−yMn1.5+yO4−x + γO2. Based on this equation, it is evident that trace LixNi1−xO is usually formed as an impurity phase during the preparation of non-stoichiometric disordered LNMO materials.18 The electrochemical performance of spinel LNMO is related to several factors: (1) the presence of Mn3+ ions and the degree of cation disorder,19 (2) doping or substitution with cations,20,21 and (3) presence of LiyNi1−yO impurity.22 Therefore, it remains challenging to simultaneously achieve remarkable rate capability and cyclability for LNMO due to complex performance-influencing factors and electrode/electrolyte interface instability under high potentials. Cation doping, surface modifications,23,24 and creating nanostructures can stabilize electrode structure and enhance the formation of passivating solid-electrolyte interphase (SEI) layer. Nonetheless, only limited types of LNMO nanostructures such as nanoparticles,25 hollow spheres,26 porous nanorods,3 core–shell structured porous spheres,27 have been reported so far. In addition, it is not easy to achieve size and shape control of LNMO materials with high purity due to the undesired phase separation and grain sintering in its synthesis involving prolonged calcinations at high temperatures.
In this work, we report the facile synthesis of spinel LNMO nanoparticles via a simple solid-state reaction route using α-MnO2 nanowires as a self-sacrificial template. The LNMO nanoparticles show well-defined polyhedral shapes and have narrow particle size distribution. Different from the mature synthetic routes developed for preparation of various one-dimensional spinel LiMn2O4 nanostructures,9,28–30 the α-MnO2 nanowires favour the formation of polyhedral LNMO nanoparticles during the solid-state lithiation process. The effects of annealing time and starting precursors on the structure and morphology of LNMO have also been investigated systematically. Due to the unique structure and geometry characteristics, the well-shaped LNMO nanoparticles present much higher Li storage capacity as well as better rate performance than those of LNMO nanorods counterparts prepared using β-MnO2 nanorods as precursors.
For comparison, β-MnO2 nanorods were synthesized by a similar hydrothermal reaction process described above but without adding (NH4)2SO4. In addition, α-MnO2 nanorods were synthesized via hydrothermal reaction of a mixed aqueous solution of 80 mL containing 0.395 g KMnO4 and 0.151 g MnSO4 at 120 °C for 12 h, referring a literature method with some modifications.32
To prepare LNMO nanostructures, a high-temperature solid-state reaction was adopted using LiOH, Ni(NO3)2 and α-MnO2 nanowires (α-MnO2 or β-MnO2 nanorods) with a molar ratio of 1.1:
0.5
:
1.5 as the starting materials. The mixture was dispersed in absolute ethanol and continuously stirring until the ethanol was evaporated completely. Then the mixture was annealed in a box furnace at 750 °C in air for 10 h with a temperature ramping rate of 2 °C min−1 and finally cooled to room temperature naturally.
Crystal structures and morphologies of the MnO2 precursors were studied by XRD and SEM characterizations. As shown in the lower XRD pattern of Fig. 2a, all the diffraction peaks of the MnO2 sample obtained by a hydrothermal reaction with the addition of (NH4)2SO4 can be well indexed to the pure tetragonal α-MnO2 phase with I4/m (87) space group (JCPDS card no. 44-0141).30,33 In contrast, the diffraction peaks of the MnO2 sample prepared in the absence of (NH4)2SO4 (the upper XRD pattern of Fig. 2a) can be indexed to tetragonal β-MnO2 with P42/mnm (136) space group (JCPDS card no. 24-0735).34 No peaks for other kinds of manganese oxides phases can be detected, suggesting the relatively high purity of the as-prepared MnO2 products. SEM image shown in Fig. 2b reveals that the as-synthesized α-MnO2 sample comprises a large number of thin nanowires interwoven together. A magnified view (Fig. 2c) discloses that the nanowires have diameters of 20 nm on average and lengths up to several micrometers. These nanowires are bent and cross-linked into a three-dimensional porous interconnected mesh-like structure, which can facilitate the surface adsorption of lithium ions and nickel ions for the subsequent solid-state synthesis of LNMO NPs. In contrast, the as-obtained β-MnO2 product mainly consists of a large number of nanorods with particle diameters of 30–90 nm and lengths up to 1 μm, which form some bundles with side faces fusing together (Fig. 2d).
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Fig. 2 (a) XRD patterns of the hydrothermally synthesized MnO2 products; SEM images of (b and c) α-MnO2 nanowires sample, and (d) β-MnO2 nanorods sample. |
It is noted that the redox reaction between Mn2+ and S2O82− ions can be formulated as Mn2+ + S2O82− + 2H2O → MnO2 + 2SO42− + 4H+, which includes two half-reactions: (1) Mn2+ + 2H2O → MnO2 + 4H+ + 2e− (standard redox potential E01 = 1.23 V), and (2) S2O82− + 2e− → 2SO42− (E02 = 2.01 V). Based on the difference of the standard redox potential (E0) values of these two half-reactions, the standard Gibbs free energy change (ΔG0) could be estimated to be ca. −151 kJ mol−1, suggesting a strong reaction tendency from a thermodynamics point of view. However, we noticed that this reaction proceeded slowly at room temperature without using catalyst, which was possibly due to its slow reaction kinetics.35,36 In addition, the discrepancy in the crystallographic forms (α-MnO2 and β-MnO2) lies in the existence of additional NH4+ (or K+) ions, which can be trapped in the 2 × 2 tunnels of α-MnO2 and stabilize the larger channel structures.37 The morphology difference between the two MnO2 samples can also be attributed to the possible effects caused by the addition of (NH4)2SO4: (1) alteration of ionic strength during the hydrothermal growth process; (2) selective adsorption of SO42− anions on specific crystallographic facets, which promotes the one-dimensional oriented crystal growth behavior.
After lithiation via solid-state reactions, spinel LNMO nanostructures can be obtained. Fig. 3 shows the XRD patterns of the as-synthesized LNMO nanostructures via solid-state reaction routes using α-MnO2 nanowires and β-MnO2 nanorods as precursors, respectively. In Fig. 3, the dominant diffraction peaks of both two LNMO samples can be indexed to cubic spinel phase of LiNi0.5Mn1.5O4 (JCPDS card no. 80-2162, space group Fdm).10,13,27 No peaks of α-MnO2 or β-MnO2 phases can be detected anymore, revealing the MnO2 precursors have been completely converted into LNMO phase during the solid-state reaction process. In addition, a few minor residual diffraction peaks can be weakly seen and readily indexed to trace rocksalt phase LixNi1−xO,6,15,27 which has been reported to be an impurity occasionally formed during the synthesis of LNMO together with the formation of oxygen vacancies occurring concomitantly. Compared to the standard JCPDS cards, the diffraction peaks of (311), (400), and (440) facets in Fig. 3a are highly intensified, suggesting the possible existence of preferentially exposed crystallographic facets in this sample.
The morphology of the as-prepared LNMO samples was further observed by SEM and TEM. As displayed in Fig. 4a and S1a,† the LNMO product mainly comprises a large number of nanoparticles with well-defined polyhedral shapes (sharp corners and edges), which is distinct from the one-dimensional structure of the parent α-MnO2 nanowires precursors. The average particle size was estimated to be around 200 nm. Some particles take octahedral appearance and others present truncated octahedral shapes. TEM micrograph shown in Fig. 4b reveals an octahedral LNMO nanoparticle has coarse grain surfaces, which might be beneficial for Li ion insertion/extraction. Fig. 4c and d further depict the TEM and HRTEM micrographs and corresponding fast Fourier transform (FFT) pattern of a truncated octahedral particle, revealing its outer surface is mainly enveloped by {111} crystal facets. This result coincides with recent theoretical studies that lattice planes with low surface energies are more prone to be formed after high temperature calcinations for long time.38 In addition, the well-dispersed LNMO NPs with narrow particle size distribution easily cluster together and form some larger porous secondary-particles, as shown in Fig. S2a.† Energy-dispersive X-ray spectroscopy (EDS) pattern and elemental mapping (Fig. 3 and S2b–d†) further evidence the uniform distribution of O, Mn, and Ni elements throughout the LNMO sample. In comparison, SEM images (Fig. 5a and S1b†) show that the LNMO sample derived from β-MnO2 precursors retains rod-like morphology with larger particle diameter of ∼100 nm and shorter rod length of ∼550 nm on average. TEM micrograph in Fig. 5b depicts the LNMO nanorod has smooth grain surface with sharp tips, differing from that of the LNMO NPs.
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Fig. 4 (a) SEM image, (b and c) TEM and (d) HRTEM micrographs of LNMO NPs (inset of panel (d) is a fast Fourier transform pattern taken from HRTEM image). |
Raman spectroscopy was further recorded to identify the phase structure, local chemical bonding and cation ordering information in the LNMO samples. As shown in Fig. 6, the strong and wide peaks around 630 cm−1 can be assigned to the symmetric Mn–O stretching vibration (A1g) mode of MnO6 octahedra. The shoulder bands at about 590 cm−1 and 490 cm−1 are assigned to the F(1)2g and F(2)2g species.39 Meanwhile, two weak bands can also be observed at about 403 cm−1 and 390 cm−1 corresponding to the symmetric deformation mode (Eg) and F(3)2g symmetry.40 In addition, a characteristic peak at 160 cm−1 can be observed for LNMO-NRs, which means that the LNMO NRs sample contains trace ordered P4332 phase.41,42 In contrast, the LNMO NPs can be solely indexed to the Fdm space group due to the absence of a splitting of peaks in the 588–623 cm−1 region that is characteristic of ordered spinel structure (P4332).43,44
It is noticed that the degree of cation order in LNMO is closely related to the existence of oxygen vacancies as well as Mn3+. To further confirm this point, XPS experiments of the two LNMO samples were performed and the spectra of the Mn 2p3/2 peaks are presented in Fig. 7. After deconvolution, two kinds of peak positions can be identified, which correspond to the binding energies of Mn3+ and Mn4+ in LNMO similar to those reported in literature.19,40,45 The atomic concentration was further estimated by Gaussian–Lorentz curve fitting and the results indicate a much higher Mn3+ concentration exists in the LNMO NPs than in the NRs. It is thus anticipated the cubic spinel LNMO nanoparticles with disordered Fdm space group and higher Mn3+ concentration would have higher Li+ ion diffusion coefficient and electronic conductivity, as well as better electrochemical performance.
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Fig. 7 X-ray photoelectron spectra (XPS) of the Mn 2p3/2 peak of (a) LNMO-NPs and (b) LNMO-NRs, respectively. |
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Fig. 8 XRD patterns of the LNMO samples synthesized by solid-state reactions at 750 °C for (a) 1 h, (b) 4 h, (c) 6 h and (d) 8 h, respectively (α-MnO2 nanowires were used as starting material). |
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Fig. 9 SEM images of the LNMO samples synthesized by solid-state reactions at 750 °C for (a) 1 h, (b) 4 h, (c) 6 h and (d) 8 h, respectively (α-MnO2 nanowires were used as starting material). |
Based on the aforementioned results, the formation process of the spinel LNMO nanostructures can be deduced as follows. On the one hand, the MnO2 precursors will experience structural destruction and decompose into other manganese oxides during high temperature calcination process.46,47 On the other, Li+ and Ni2+ ions can migrate into the square channels of the tetragonal MnO2 phase, leading to increased lattice expansion and destabilization of tetragonal structure, as well as formation of new LiO4 tetrahedra and NiO6 octahedra. These synergic effects can accelerate the formation of cubic LNMO nanostructures. As for the α-MnO2 nanowires, their smaller particle diameters and larger 2 × 2 channel can hardly tolerate the structural change and tend to be transformed into more stable LNMO nanoparticles. As for the β-MnO2 nanorods, their larger particle diameters and smaller 1 × 1 pore channels can better tolerate the stress/deformation during the phase transition process, which favours the formation of swollen LNMO nanorods with increased diameters and reduced lengths. In addition, it is noted that the particle size of α-MnO2 also affects the final morphology of LNMO product. In comparison to the α-MnO2 nanorods, the smaller diameters of the α-MnO2 nanowires precursor can facilitate the faster diffusion of Li+ and Ni2+ ions adsorbed on the particle surface and more rapid structure rearrangement, resulting in the formation of well-shaped polyhedral nanoparticles to minimize the total surface energies of the system.
Fig. 10b and c show the galvanostatic discharge curves and cycling stability of the LNMO NPs and NRs electrodes at 1C rate, respectively. From Fig. 10b, it is evident that the potential plateaus located at ca. 4.7 V in the discharge curves correspond to the electrochemical reduction of Ni4+ ions into Ni3+ ions and Ni2+ ions in sequence, which is in agreement with the CV result shown in Fig. 10a. In addition, a minor discharge plateau located at around 4 V is noted, characteristic of Mn4+/Mn3+ redox couple in disordered LNMO. From Fig. 10c, we can see that both the LNMO NPs and NRs exhibit relatively high Li storage capacity and maintain superior capacity retention during the electrochemical cycling process. In particular, the LNMO NPs manifest a higher initial discharge capacity of ∼129.4 mA h g−1 with a higher capacity retention of 88% over 100 cycles, which is better than those of the LNMO NRs (∼116 mA h g−1 in the 1st cycle with a capacity retention rate of 80% over 100 cycles).
Fig. 10d further compares the rate capabilities of the LNMO NPs and NRs electrodes. Evidently, the LNMO NPs possess higher Li+ ion storage capacities than those of the LNMO NRs when measured at increasing current rates. The discharge capacities of LNMO NPs can be maintained at 127, 130, 127, 117 and 97 mA h g−1 at 0.2, 0.5, 1, 2 and 5C, respectively. After the current rate is lowered to 0.2C again, a discharge capacity of ca. 123 mA h g−1 can be recovered for the LNMO NPs electrode, suggesting its high rate property and excellent cycling stability. In contrast, the discharge capacities of LNMO NRs are 126, 107, 97, 86 and 67 mA h g−1 at 0.2, 0.5, 1, 2 and 5C, respectively, which are inferior to those of the LNMO NPs electrode. In addition, we also notice that the electrochemical performance of our LNMO NPs sample is superior or near to the LNMO nanostructures reported in several literatures, such as polyhedral LNMO particles,48 ordered LNMO nanorods,49 irregular LNMO particles,19 LNMO coated Al2O3 particles,50 graphene wrapped LNMO nanorods,51 and octahedral LNMO nanoparticles.52 A more detailed comparison of electrochemical performance of our LNMO NPs and those in literature is given in Fig. 10e for reference.
Electrochemical impedance spectra (EIS) were further recorded to study the charge transfer kinetics at the electrode–electrolyte interfaces as well as lithium ions diffusion in the solid-state. As shown in Fig. 10f, the Nyquist plots of fresh LNMO electrodes (before electrochemical tests) contain a depressed semicircle at high frequency region and a straight line at low frequency region. The semicircle mainly reflects the charge transfer reaction at electrode–electrolyte interface while the inclined line is an indication of lithium ions diffusion in the solid-state electrode. It can be seen that the diameters of the semicircles for the fresh LNMO NPs and LNMO NRs electrodes are about 150 Ω and 190 Ω, respectively, indicating that the charge transfer occurring at the electrode/electrolyte interface of the former is more facile than the latter. After galvanostatic test at 0.2C for 5 cycles, the EIS spectra comprise two semicircles and one inclined line. The newly emerging semicircle in the high frequency region can be ascribed to the decomposition of moistures adsorbed on the electrode surface as well as the electrolyte decomposition and formation of solid-electrolyte interphase (SEI) layer. Compared to that of LNMO NRs, the lower resistance of the LNMO NPs electrode suggests faster charge transport and transfer at electrode–electrolyte interface.
Ex situ SEM images of the LNMO NPs after galvanostatic test at 1C for 100 cycles are shown in Fig. 11 and S5.† It clearly shows that the morphology of the NPs has been largely preserved during the electrochemical test, proving the high structure stability of the LNMO NPs during electrode preparation and electrochemical measurements.
The higher Li storage capacity and better rate property of the LNMO NPs can be mainly ascribed to the synergic effect of their distinct structure and geometry characteristics. First, the smaller particle size and relatively narrow particle size distribution of the LNMO NPs can effectively reduce the diffusion lengths of Li ions. Second, the truncated octahedral NPs with dominant {111} facets can maintain a good structural stability with less dissolution of Mn3+ during charge–discharge while the preferential crystal surface orientations of (311), (400), and (440) facets and coarse grain surfaces could facilitate fast Li+ ion insertion/extraction, giving rise to better rate performance.38 Third, high temperature calcinations can produce oxygen deficiency in manganese-based spinel materials and increasing amount of Mn3+ accompanied by an increase in the unit cell volumes.12,53 The higher oxygen vacancy/Mn3+ concentration in the LNMO NPs could improve the electrical conductivity of the spinel cathode and contribute to more storage capacity at ∼4 V region. Also, the larger unit cell volume is beneficial for the Li+ ion insertion/extraction.
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra21723g |
‡ These authors contributed equally to this work. |
This journal is © The Royal Society of Chemistry 2016 |