Subramanyam Kasisomayajula*,
Niteen Jadhav and
Victoria Johnston Gelling
Department of Coatings and Polymeric Materials, North Dakota State University, Fargo, ND 58102, USA. E-mail: kasi@autonomicmaterials.com; Tel: +1 701 306 5156
First published on 3rd December 2015
A nanocomposite of conductive polypyrrole and ferrimagnetic copper hydroxychloride (Cu2Cl(OH)3) was prepared in a single-step via in situ chemical oxidation of pyrrole using CuCl2 as an oxidizing agent. In this study, it was shown that by monitoring the reaction time and conditions, the physical and chemical properties of polypyrrole and Cu2Cl(OH)3 in the nanocomposite can be easily controlled. This resulted in a nanocomposite with optimized conductivity and magnetic properties for a wide variety of applications such as magnetic recording, electromagnetic shielding, sensors, and spintronic devices. The obtained conductivity (0.0006–33 S cm−1) and magnetization (10.25–53.39 emu mol−1) measurements of the nanocomposite were within the range suitable for these applications and were achieved by controlling the reaction conditions and thus the composition of the nanocomposite. With FTIR, XPS and UV-Vis spectroscopy, it was observed that as the reaction proceeds with time under controlled conditions, the oxidation of pyrrole in the presence of CuCl2 leads to significant structural changes in polypyrrole as well as gradual precipitation of Cu2Cl(OH)3. XRD and SEM analysis showed the effect of reaction conditions on the crystallinity and the morphology of the polypyrrole/Cu2Cl(OH)3 nanocomposite. While the chemical and structural variations in polypyrrole were correlated with the conductivity of the nanocomposite, measured via the conductive-AFM technique, the changes in magnetic properties of the nanocomposite were mainly attributed to the variations observed in the crystallinity of Cu2Cl(OH)3.
Another challenge in the preparation of conductive and magnetic nanocomposites, via incorporation of magnetic nanoparticles into a conductive polymer matrix by either chemical oxidation or electrochemical methods, is the dissolution of magnetic nanoparticles in the acidic solution.15 In the work of Guo et al., longer reaction times caused particle loss due to dissolution during the nanocomposite preparation. As a result, the nanocomposite prepared via this method did not exhibit any magnetic hysteresis. In addition, the dissolution of magnetic nanoparticles also caused inhibition to the polymerization of pyrrole leading to lower yields of polypyrrole.15
Enhancement of the magnetic properties of composites can be attributed to not only a proper dispersion of the magnetic nanoparticles but also to their crystallinity and morphology.19 Sunderland et al. demonstrated that the magnetic properties of nanocomposites are closely associated to the crystallinity of inorganic component in the nanocomposites.20 γ-Fe2O3 nanoparticles synthesized via the emulsion method at room temperature and higher temperatures were used to prepare γ-Fe2O3/polypyrrole nanocomposites. Higher temperatures produced nanoparticles with higher crystallinity. Nanocomposites containing these nanoparticles exhibited a significant improvement in magnetization, while retaining its conductivity.20
The crystalline and magnetic properties of Cu2Cl(OH)3 (atacamite or clinoatacamite), a naturally occurring copper mineral, have been widely studied because of their ferrimagnetic behavior. This mineral is found to exhibit the highest coercive field in copper compounds.21,22 To the best of our knowledge, there is no report on in situ synthesis of a polypyrrole/Cu2Cl(OH)3 nanocomposite via mechanistic studies. In our present study, we attempted to synthesize a polypyrrole/Cu2Cl(OH)3 nanocomposite in a single-step via oxidative reaction of pyrrole in the presence of CuCl2 under controlled conditions. The mechanistic study of the reaction provided the information, including the formation rates of polypyrrole and Cu2Cl(OH)3, as well as the required conditions to control the formation rates. In addition, conductivity measurements showed that the conductive properties of the resultant nanocomposite predominantly depend on the quality and quantity of polypyrrole incorporated into the nanocomposite. Similarly, the magnetization tests confirmed that the magnetic properties of the resultant nanocomposite mainly rely on the characteristics of Cu2Cl(OH)3 deposited in the nanocomposite. The characteristics of both polypyrrole and Cu2Cl(OH)3 in the nanocomposite were analyzed using various techniques such as Fourier transform infrared (FTIR) spectroscopy, X-ray photoelectron spectroscopy (XPS), powder X-ray diffraction (XRD), elemental analysis (EA) and scanning electron microscopy (SEM) in order to understand the effect of morphological and structural properties of both polypyrrole and Cu2Cl(OH)3 on the conductive and magnetic properties of the resultant nanocomposite.
An aliquot from each reaction solution was taken, and pyrrole, oligomers, Cu2+ and Cu+ were separated using a hexane/water mixture into two separate solutions of hexane containing pyrrole and oligomers, and water containing Cu2+ and Cu+. For measurement of the pyrrole concentration, the maximum absorption of pyrrole, which occurs between 210 and 220 nm, was observed. In the case of measurement of Cu+ and Cu2+, the bicinchoninic acid (BCA) method, which is normally used for protein analysis, was used to make a complex specifically with Cu+. Using this method, the maximum absorption of the Cu+–BCA complex, which gives a strong purple color at 560 nm, was measured to obtain the concentrations of both Cu+ and Cu2+.
A Veeco Dimension 3100 atomic force microscope with contact mode and current sensing probe was used for C-AFM to characterize the coatings prepared on aluminum substrate for surface morphology and current density. The platinum–iridium (Pt/Ir) coated cantilevers (Model: SCM-PIC, 0.01–0.025 ohm cm antimony (n) doped Si, spring constant 0.25 N m−1) were purchased from Veeco Instruments. The bias voltage between the substrate and the coatings was varied from 100 mV to 3 V, depending on the conductivity of sample.
Thermo-magnetic studies were completed with a Quantum Design (QD) Physical Properties Measurement System (PPMS) using the ACMS options for measurement of the magnetization as a function of applied field and temperature. Samples were placed on a pharmaceutical gel cup mounted into a diamagnetic plastic straw.
The amorphous region in between two-theta angles of 10° and 30° in the XRD spectrum of R1 represents the polypyrrole.23 From the XRD patterns of R2 to R3, it was noticed that the intensity of the crystalline peaks increased and the area of amorphous region decreased. This indicates that the formation rate of Cu2Cl(OH)3 was higher between 2 and 3 h of reaction time. From R3 to R6, the intensity of crystalline peak of Cu2Cl(OH)3 was reduced with the formation of new amorphous region in between two-theta angles of 40° and 50°. The reduction of the crystalline region of Cu2Cl(OH)3 that occurred significantly from R4 to R6 was a clear indication that longer reaction times would affect the crystalline nature of Cu2Cl(OH)3. The dominating amorphous nature of nanocomposite in the samples R5 and R6 can be attributed to the formation of amorphous Cu2Cl(OH)3 causing the reduction in intensity of crystalline peaks. Thus, the reaction process appears to undergo probably in three major steps: (i) oxidation of pyrrole by CuCl2 leads to the formation of polypyrrole, which continuously takes place during the entire reaction, (ii) formation of crystalline Cu2Cl(OH)3, and (iii) formation of amorphous Cu2Cl(OH)3. The reaction mechanism and formation rates of polypyrrole and Cu2Cl(OH)3 were discussed in detail in the later sections of this paper.
In the spectra of all samples, the characteristic peaks of polypyrrole below 1700 cm−1 were identified.26 The band at 1478 cm−1, which corresponds to C–N stretching vibration in the pyrrole ring, was found to exhibit substantial changes with reaction time. This band gradually disappeared from R1 to R6 and a new band formation at 1404 cm−1 occurred in R5 and R6. The reduction in the intensity of C–N stretch at 1478 cm−1 relative to the intensity of the CC stretch at 1551 cm−1 indicates over-oxidation of polypyrrole and loss of conjugation.27 Changes in the shape and slight shifts in the band frequencies of C–H or C–N in-plane deformation at 1309 cm−1, the breathing vibration of the pyrrole ring at 1184 cm−1 and the C–H or N–H in-plane deformation bands at 1046 cm−1 also occurred with time, indicating probable changes in the backbone of polypyrrole. The mode of in-plane deformation vibration of N+H2, which is generally located at 1093 cm−1, is an indication of protonation of pyrrole rings and the oxidized state of polypyrrole.28 This peak was clearly visible in R1 and R2. However, the broadening of the peaks at 1184 and 1046 cm−1 in R3, R4, R5 and R6 indicates the formation of an unsymmetrical backbone of polypyrrole due to over-oxidation. As the deprotonation occurs as a result of over-oxidation, the conversion of C–N and N+H2 groups into C–OH and NH4+ takes place, which can be located around 1404 cm−1 in the spectra of R5 and R6. The strong bands below 1000 cm−1 in R1 are characteristic peaks of doped polypyrrole.29 While polypyrrole continued to remain in a doped state in R2 to R6 with subtle changes in these bands, new bands were formed in these region that are likely to correspond to Cu2Cl(OH)3.
Label | N (mass%) | C (mass%) | H (mass%) | Empirical formula for polypyrrole | Cu (mass%) | Yield of composite (%) |
---|---|---|---|---|---|---|
R1 | 15.84 | 54.11 | 3.57 | C3.99H3.16N | 0.444 | 3–5% |
R2 | 13.21 | 42.94 | 2.96 | C3.79H3.14N | 1.19 | 10–12% |
R3 | 9.85 | 33.17 | 2.35 | C3.92H3.34N | 2.413 | 23–25% |
R4 | 10.48 | 35.24 | 3.28 | C3.92H4.38N | 2.502 | 35–40% |
R5 | 11.04 | 37.76 | 3.94 | C3.99H4.99N | 3.254 | 42–45% |
R6 | 11.11 | 37.99 | 4.05 | C3.99H5.10N | 4.009 | 48–55% |
![]() | ||
Fig. 3 Percentages of chemical shifts of nitrogen in polypyrrole from high-resolution XPS analysis in the R1 (t = 1 h) to R6 (t = 6 h) samples. |
Fig. 4 shows the curve fitting of high resolution XP spectra of copper present in samples R1 to R6. The peak fitting shows four peaks of which two peaks are for core Cu 2p3/2 level consisting of two binding energy states at 932.4 and 934.6 eV, and other two peaks for its corresponding shake-up satellites at 941.4 and 944.5 eV. As shown in Fig. 5, the peak at 932.4 eV belongs to Cu(I) and the peaks, including 934.6, 941.4 and 944.5 eV, belong to Cu(II).32 Interestingly, the peak intensity at 932.4 eV, corresponding to Cu(I), was found to vary substantially from R2 to R3 and then from R5 to R6. These changes occurred most likely due to the variations in the conversion rate of CuCl to Cu2Cl(OH)3 as directed by the reaction conditions. The effect of the reaction conditions on the conversion rate is explained in detail in the next section.
![]() | ||
Fig. 4 High-resolution XP spectra of copper in samples R1 to R6. The resultant components from curve fitting are also shown. |
![]() | ||
Fig. 5 Standard curves for (a) pyrrole, (b) Cu(I), (c) the trend of pyrrole disappearance and (d) the trend of Cu(I), Cu(II) and the total of both Cu(I) and Cu(II). |
Fig. 5(c) and (d) show the trends of concentrations of pyrrole, Cu(I), Cu(II) with time in the reaction mixture. The decay of pyrrole and Cu(II) concentrations was found to have a linear relationship with time. The concentration of Cu(I) at anytime was very small compared to the total concentration of Cu(I) and Cu(II). Therefore, the trend of Cu(II) was approximately the same as for total concentration of Cu(I) and Cu(II) in a solution. The trend of concentration of Cu(I) occurred due to the difference between the reduction rate of Cu(II) to Cu(I) and the conversion rate of Cu(I) to Cu2Cl(OH)3. Upon comparison between Fig. 5(c) and (d), it was found in this study that the disappearance of pyrrole was twice as fast as the reduction of Cu(II) to Cu(I).
Fig. 7 shows the equations of reactions involved in the formation of polypyrrole and Cu2Cl(OH)3. Redox reaction between pyrrole and CuCl2 oxidizes pyrrole to become pyrrole cation radical and reduces Cu(II) to Cu(I). This Cu(I) combines with chloride ion to form insoluble cuprous chloride (CuCl). As CuCl is not stable in the presence of oxygen and water, it gets oxidized, changes into stable form of Cu(II) and subsequently produces Cu2Cl(OH)3 depending on the availability of dissolved oxygen in water.34
In our present study, all samples (R1 to R6) showed a range of conductivity values in both C-AFM and four point probe methods, with the highest conductivity in the range of 25–33 S cm−1, displayed by R1, and lowest in the range of 0.0013–0.0006 S cm−1, displayed by R5 and R6. While I–V curves were used in C-AFM to calculate the conductivities, the voltage measured from the applied current (4.5 × 10−6 A) was used in the four-point probe method. The samples, especially R1, R2, R3, and R4, showed optimum values of conductivity in the range normally desired for good EMI and microwave shielding applications.36,37
Fig. 9 shows the AFM-current images obtained for all samples at the same scan rate of 0.5 Hz using low current sensitivity. Different DC sample voltages (bias) were required to apply in order to maintain low current sensitivity for all of them for easier comparison. The DC sample voltages applied for samples R1, R2, R3, R4, R5 and R6 were 0.1, 1, 2, 3.5, 3.8 and 3.8 V, respectively.
![]() | ||
Fig. 9 AFM current images of R1, R2, R3, R4, R5 and R6 (scan rate was 0.5 Hz) with low current sensitivity. |
As shown in Fig. 9, the current density and magnitude over a 10 × 10 μm area gradually decreased from R1 (124.0 nA) to R6 (1.5 nA). Furthermore, the conductive areas in samples R5 and R6 were considerably smaller. The reduction in conductivity can be associated with the changes in two factors: (i) conjugation length/over-oxidation in polypyrrole and (ii) precipitation of non-conductive Cu2Cl(OH)3. As observed in FTIR previously, the ratio between CN stretch at 1478 cm−1 and C
C stretch at 1551 cm−1 appeared to be higher in the case of R1, indicating higher conjugation length in polypyrrole and therefore higher conductivity. This ratio gradually reduced from R1 to R6 reflecting the decrease in conductivity of polypyrrole. XPS results also indicated that the R5 and R6 samples contained over-oxidized polypyrrole leading to lower conjugation and as a result, lower conductivity. In addition to lowering of conductivity in polypyrrole due to chemical structural changes, the precipitation of non-conductive Cu2Cl(OH)3, as evidenced by elemental composition analysis, would also have caused the reduction in overall conductivity of nanocomposite.
Polypyrrole based magnetic nanocomposites containing various types of nanoparticles were widely studied in the literature in terms of coercivities and magnetizations. In the work of Guo et al., nanocomposites of polypyrrole–Fe2O3 with high particle loadings of Fe2O3 nanoparticles at 20 and 50 wt% exhibited high saturation magnetizations of 29.4 and 45.1 emu g−1, respectively. However, high particle loading caused a significant reduction in conductivity of the nanocomposite.15 Polypyrrole nanocomposites prepared with manganese zinc ferrite nanoparticles were used as soft ferrimagnetic materials for radio frequency (RF) and electromagnetic interference (EMI) applications. These samples showed saturation magnetization of 0.242 emu g−1 and coercivity of 510 Oe at 10 K. Similarly, the nanocomposites of polypyrrole–Fe2O3 at small quantities of polypyrrole (0.5 and 10 wt%) showed the saturation magnetization in the range of 0.0029–0.0055 emu g−1 and coercivities of 310 and 380 Oe, indicating an increase in the magnetic properties with the inclusion of polypyrrole despite its diamagnetic property.35,39
In our current study, the magnetization measurement of the R1 and R2 samples showed that these materials possess diamagnetic properties with no hysteresis loop.38 As evidenced by the XRD and elemental analysis, the samples R1 and R2 mainly consist of polypyrrole as major component and therefore the magnetic property is predominantly influenced by the diamagnetic behavior of polypyrrole. Therefore, the samples R3, R4, R5 and R6 that exhibited hysteresis loop were only shown in Fig. 10. At low fields, a hysteretic behavior typical for magnetically ordered materials dominated in them.38 For evaluation purposes, the linear paramagnetic contribution is subtracted and the corrected M(H) for −17 kOe < H < 17 kOe range is shown in Fig. 9.
![]() | ||
Fig. 10 Magnetic hysteresis loops of samples R3, R4, R5 and R6 at T = 2 K after the abstraction of paramagnetic behavior. |
The sample R3 showed hard-ferromagnetic property with broader hysteresis loop and higher coercivity (Hc) and remanence (Mr) (shown in red in Fig. 10). As observed previously in the XRD analysis, the crystalline part of Cu2Cl(OH)3 relatively reached the highest in R3, and then gradually decreased from R3 to R6. Similarly, as it can be seen in Fig. 10, the ferromagnetic properties reduced from R3 to R6, indicating that these properties certainly stem from the crystalline part of Cu2Cl(OH)3. The approximate values of the Hc or coercive field at the temperature 2 K for samples R3, R4, R5 and R6 were 4000, 2000, 400 and 500 Oe, respectively. The Mr or the saturation magnetization for these samples R3, R4, R5 and R6 were correspondingly 53.39 emu mol−1 (0.25 emu g−1), 24.56 emu mol−1 (0.115 emu g−1), 20.92 emu mol−1 (0.1 emu g−1) and 10.25 emu mol−1 (0.05 emu g−1). From the abovementioned magnetization test results, it is clear that the ferromagnetic properties such as coercivity and remanence attain an optimum level in the nanocomposite when the reaction produces the maximum amount of crystalline Cu2Cl(OH)3. This result suggests that longer reaction times (greater than 3 h) can cause a reduction in the magnetic properties due to the formation of amorphous Cu2Cl(OH)3, as observed for the R4, R5 and R6 samples.
This journal is © The Royal Society of Chemistry 2016 |