Dylan
Kipp
a,
Rafael
Verduzco
*b and
Venkat
Ganesan
*a
aDepartment of Chemical Engineering, The University of Texas at Austin, Austin, TX 78712, USA. E-mail: venkat@che.utexas.edu
bDepartment of Chemical and Biomolecular Engineering, Rice University, Houston, Texas 77005, USA. E-mail: rafaelv@rice.edu
First published on 11th August 2016
In this review article, we discuss some recent developments in the context of the use of block copolymers (BCP) as compatibilizers in ternary blend organic photovoltaic devices. At the outset, we review some of the salient experimental studies and highlight the successes achieved in using BCPs to improve the long-term stability of the donor–acceptor based devices. We suggest that the physico-electro-chemical properties of BCP compatibilizers may be targeted as a hitherto less-explored handle to modulate the morphology and device characteristics of such systems. In this regard, we propose that coarse-grained computer simulation tools, despite being limited in their ability to capture complex interaction features and crystallization phenomena, can serve as a guide to narrow and/or identify parametric regions where morphologies desirable for better exciton and charge transport can be achieved. Furthermore, we suggest that the output of the morphological predictions can be combined with coarse-grained device simulation approaches to identify the overall photovoltaic properties of the ternary blends containing such BCP compatibilizers. Together, such computational studies can serve to connect the molecular structure and electronic properties of the BCP to the overall device properties and, thereby, to enable a rational molecular design of BCP compatibilizers for organic photovoltaic devices.
The mechanisms underlying charge transport in OPVs exhibit significant differences from their inorganic counterparts.2,15,16 Inorganic materials possess high dielectric constants, and hence photogenerated excitons directly separate into free charge carriers (electrons and holes). In contrast, OPVs typically involve materials with low dielectric constants, and hence the binding energies of photogenerated excitons (electron–hole pair) preclude direct separation into free electrons and holes. As a consequence, excitons have to travel to an electron-donor/electron-acceptor material interface where the differences in the energy levels of the donor and acceptor molecules lead to a dissociation and separation of the excitons into electrons and holes.
The above-discussed mechanistic features impose a number of constraints and challenges for the design of OPVs.17–27 At a materials level, the challenge has been to develop appropriate electron donors and acceptors that simultaneously possess the desirable features of suitable energy level offsets, light adsorption capabilities and charge mobilities. Moreover, the presence of two or more materials within OPVs places some unique constraints on the morphological aspects. Indeed, the life-time of the generated excitons is believed to be of the order of pico/nanoseconds, which constrains the donor–acceptor interfaces to be within an order of 10 nm to facilitate charge carrier generation. Further, once the exciton dissociates into electrons and holes, the charge carriers require continuous morphological pathways to the respective electrodes.
Motivated by the above morphological requirements, significant interest has arisen in bulk heterojunction (BHJ) device configurations, which are characterized by continuously percolating donor and acceptor domains permeating the film.17,18,21,22,24,28–36 The expectation is that, if the size scale of the domains can be tuned to the order of exciton diffusion length, the presence of many donor–acceptor interfaces would facilitate efficient exciton dissociation. Moreover, the existence of an interpenetrating network of domains would enable the transport of dissociated free electrons and holes to their respective electrodes. Based on such considerations, it is widely believed that optimized BHJ morphologies hold the key to the design of efficient OPV devices.
Typically, organic photovoltaic BHJ cells are fabricated by either mixing a conjugated polymer (donor) with acceptor C60 molecules (or their derivatives) or by blending a donor and an acceptor conjugated polymer.17,25,30 Often such components are either immiscible or partially miscible, which leads to phase separation into domains that are separated by interfaces with different degrees of intermixing.37,38 Moreover, in many cases, the donors and/or acceptors themselves also crystallize within such domains.39 An outstanding issue is that the morphologies resulting in such conditions often correspond to metastable states formed enroute to the true equilibrium of phase separated domains.40 Not surprisingly, many experiments have reported that the performance of the device degrades with time due to the resulting evolution of the morphologies.41–43 More pertinently, processing conditions such as thermal/solvent annealing,44–48 solvent used for casting etc.49 have also been observed to exert a sensitive effect on the morphology and device characteristics.18,50 As a result, there has arisen significant interest in strategies that can enhance the long-term stability of the devices through a stabilization of the morphologies.
Not surprisingly, a number of studies have also explored the use of BCPs in the context of OPVs. One strategy envisions the self-assembly of block copolymers merely as a means to achieve ordered morphologies within which the donors and/or acceptors can be introduced.58–62 A different strategy envisions the use of functional block copolymers containing one or more semiconductor blocks to simultaneously achieve the morphological and the electronic characteristics desired in OPVs.23,24,53,63–73 Such interest stems from the fact that the self-assembly of such conjugated block copolymers leads to morphologies that simultaneously possess length scales on the order of the exciton diffusion length and continuous pathways that can enable charge extraction. Moreover, such morphologies are equilibrium microstructures and, in contrast to donor–acceptor mixtures, are not expected to coarsen with aging. In line with such expectations, a number of recent studies have demonstrated the successful fabrication of devices based on all conjugated block copolymers.23,24,53,63–73 While the efficiencies of such devices have lagged behind the conventional donor–acceptor blends, considerable opportunities remain and are actively being pursued to engineer the molecular and electronic structure of the components to enhance the resulting performance.
A third strategy of application of BCPs in OPVs borrows the idea of solid-state block copolymer compatibilizers, which have long been pursued to control the domain sizes in the context of commodity polymer blends.74,75 Therein, surfactant-like block copolymers, comprised of two or more blocks designed to exhibit preferential interaction with the different components in the mixture, have played an important commercial role in stabilizing the blended morphologies. When dissolved in the blend, the copolymers migrate to the domain interfaces76 and, by a combination of the reduction in interfacial tension77 and a suppression of coalescence of the droplets, ensure both a stabilization of the domains and smaller domain sizes.78
Despite the immense popularity of copolymer compatibilizers in other contexts, it was only in 2006 that pioneering experiments by Sivula et al. demonstrated the design and use of block copolymers in OPV applications.79 Explicitly, they synthesized a block copolymer comprised of poly(3-hexylthiophene) (P3HT) repeat units in one segment and fullerene pendants in the other segment as a compatibilizer for P3HT:PCBM based OPVs. They compared the morphologies and the performance of devices fabricated with and without the compatibilizers. While the as-cast morphologies exhibited similar characteristics, annealing of the blends in the absence of compatibilizers resulted in growth of domain sizes and a degradation of the device performance. In contrast, by the addition of a suitable amount of compatibilizer, the authors demonstrated that they could lower the interfacial energy between the donors and acceptors such that no detectable phase segregation was observed after annealing. Relevantly, they also demonstrated that such a device exhibited no degradation in properties even after annealing over a period of ten hours (cf.Fig. 1).
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Fig. 1 (Adapted with permission from Sivula et al.79) Average power conversion efficiency of 1![]() ![]() |
In a later study,80 Wudl and coworkers synthesized a donor–acceptor diblock copolymer based on a P3HT rod block and C60 chromophores using a reversible addition fragmentation chain transfer (RAFT) polymerization strategy and studied the influence of various concentrations of the compatibilizer on the morphologies and the device properties of the resulting BHJ cells. Their study demonstrated an almost 35% increase in the device efficiency for a film that contained 5 wt% compatibilizer. Lee et al.81 investigated a similar system of a blend of P3HT:PCBM and a compatibilizer P3HT-b-C60 based on side-chain fullerenes. They demonstrated that the domain sizes in the P3HT:PCBM blend increased with increasing annealing times, whereas the compatibilized mixtures maintained a bicontinuous network morphology during the annealing process. They suggested that the preferential location of the copolymer at the interface between the P3HT and PCBM phases inhibited the macrophase separation under annealing.
The above seminal studies have since sparked an intense interest in the synthesis and use of a variety of block copolymer compatibilizers in BHJ OPV devices.82–85 A number of initial studies were based on diblock copolymer compatibilizers whose one block was P3HT and whose other block contained C60 in either a side chain, pendant or end-capped form.81,86–89 However, more recently, interest has arisen in other kinds of chemistries and architectures for serving as compatibilizers. In an early study, Tsai and coworkers used a coil-rod-coil triblock copolymer poly(4-vinyltriphenylamine)-b-poly(3-hexylthiophene)-b-poly(4-vinyltriphenylamin) (PTPA-P3HT-PTPA) as a surfactant for P3HT/PCBM based solar cells.90 The morphologies were shown to become modulated by the volume fraction of the compatibilizer, and, moreover, the aggregation of PCBM was shown to become reduced. Such morphological changes were shown to lead to an enhancement in the power conversion efficiency of the device. Hadziioannou and coworkers82,87,91 studied a variety of P3HT based compatibilizers and demonstrated that the BCP can lead to a range of morphological effects (which include increased crystallinity of P3HT, reduced agglomeration of PCBM etc.) that translate to better device performances. Yuan92 compared two liquid crystalline copolymer compatibilizers and showed that the self-assembly of the liquid crystalline block enhances the crystallization and ordering of P3HT chains and improves the efficiency of exciton separation of the active layer. Other studies have examined compatibilizers such as P3HT-PEO,93 P3HT-PTCNE (and their triblock version)94 and PS-b-P3HT95 and have demonstrated similar morphological effects on P3HT-PCBM blends, which reflect in enhanced device performance and thermal stability. A slightly different strategy96 was pursued by Jo and coworkers, in which a fullerene-end-capped poly(ethylene glycol) (PEG-C60) was used in a P3HT/PC61BM blend. The PEG-C60 molecules migrated to the surface of the P3HT/PC61BM active layer and induced a segregation of PC61BM to the top surface. The authors demonstrated that such segregation increased the VOC and improved the stability of the OPV by protecting the active layer from oxygen.
Most of the above-discussed studies were based on the most popular combination of donors and acceptors, viz., P3HT/PCBM solar cells. However, more recently, several studies have expanded the compatibilizer concept to other donor–acceptor combinations.97,98 Frechet and coworkers99 synthesized poly(3-hexylthiophene)-block-poly(bismide perylene acrylate) copolymer for use in poly(3-hexylthiophene):perylene diimide blend solar cells and reported an almost three fold improvement in performance relative to the uncompatibilized blend. Greenham and coworkers synthesized a fully conjugated diblock copolymer (P3HT-b-PFTBTT),98 used it in a donor–acceptor mixture of the individual blocks and showed enhanced thermal stability relative to the uncompatibilized blend. Kim et al.100 developed a graft architecture compatibilizer, poly(3-hexylthiophene)-graft-poly(2-vinylpyridine) (P3HT-g-P2VP), that was shown to lead to an enhancement of the mechanical and thermal stabilities of BHJ layers composed of a P3HT donor and various kinds of fullerene acceptors. Interestingly, they demonstrated that the P3HT-g-P2VP copolymer had better compatibilizing efficiency and enhanced mechanical and thermal stabilities when compared to linear type P3HT-b-P2VP. Green and coworkers fabricated BHJ solar cells using blends of poly(3-hexylthiophene) (P3HT) donor, indene-C60 bisadduct (ICBA) acceptor, and an all-conjugated random copolymer (RCP) additive.101 By optimizing the RCP loading, they showed that power conversion efficiencies up to 20% higher than those of a binary P3HT:ICBA mixture can be achieved. The improved device characteristics were rationalized as a consequence of RCP induced improvement in the degree of structural order of the BHJ fibrillar network and the extent of microphase separation between P3HT and ICBA.
It is evident from the above discussion that significant strides have been achieved in the past decade in the use of block copolymer compatibilizers in OPV devices. In almost all cases, favorable morphological effects have been noted, and have ranged from diminished phase separation, enhanced thermal stability, increased crystallization of P3HT, reduced agglomeration of PCBM etc. In many cases, such morphological effects have also translated to better photovoltaic performance as reflected in the efficiencies, short circuit currents and fill factors. Inspired by such successes, similar strategies are also starting to be pursued in the context of hybrid organic–inorganic solar cells.102
Excepting a few instances, block copolymer compatibilizers have mainly been targeted for modulating the morphology of the donor–acceptor blend. In this context, we note that significant interest has recently arisen in organic ternary blends based on electron donor or acceptor additives meant to enhance the absorption wavelengths compared to the primary donor–acceptor mixture.104–108 A number of studies have shown that the use of such ternary components can also exert significant influence on other device characteristics such as the open circuit voltage.109 While considerable research is ongoing in the design and exploration of various candidates as the ternary component and the mechanisms are still not completely resolved,110–112 block copolymer compatibilizer additives represent a less explored avenue to achieve the features and properties desired in the above new developments. Indeed, as discussed earlier, by choosing the interactions/chemistry of the BCP with the donor and acceptor components in an appropriate manner, equilibrium morphologies with controlled distribution of the BCPs additives within donors and acceptor phases can be achieved. For instance, for optimal charge transfer, it maybe desired that the third component of the ternary blend be located at the interface between that of the donor and acceptor. If the blocks of the compatibilizer are chosen selective to the donor and acceptor respectively (a surfactant like configuration), such an objective can be easily facilitated using BCPs. Additionally, if the optoelectronic characteristics of the BCP are chosen appropriately, energy cascades that reduce charge recombination can be achieved.113–115 Such considerations suggest that, with appropriate choice of the electronic properties of the copolymer blocks, the BCP compatibilizers can potentially be used to actively modulate the photo-electronic properties and thereby the resulting device characteristics.
The parameter space accompanying ternary blends with BCP compatibilizers is vast, rendering it intractable to navigate through an exclusively experimental program. We suggest that, through appropriate combination of computational tools and experimental measurements, it may be possible to rationally target morphologies possessing desirable characteristics for OPV applications. Motivated by such considerations, in the next section, we briefly review the different scales of computational tools used for studying BHJ devices and identify a possible set of tools to design such BCP compatibilizers for facilitating both morphological and device level control.
(i) Quantum simulations: approaches based on density functional theory and quantum-dynamics based methods have been utilized116 to investigate the electronic structure and photoelectric processes of individual, or at most, a small number of molecular species. Such simulations have been utilized in the design of next generation polymer donors with the small optical band gaps and large transition dipole moments required to promote photon absorption across the solar spectrum.117,118 They have also been utilized to predict the ionization potentials, electron affinities, reorganization energies, and intramolecular/intermolecular electronic coupling of donors and acceptors etc.119–121 To maintain brevity of this article, we do not discuss these developments further, and instead refer the reader to comprehensive reviews/articles on this topic.116,122,123
(ii) Atomistic simulations: methodologies that embody chemically realistic descriptions of the molecules and corresponding force fields remain the most accurate framework for capturing the influence of molecular structure on the properties of systems. Not surprisingly, such simulations have been extensively used in the context of OPVs to study the detailed structure and packing characteristics of donors and/or acceptors at the nanoscale level.124–129 For instance, Cheung et al.130 used classical MD simulations to study the interlayering and arrangement of low molecular weight P3HT and connected their observations to the charge mobilities in such systems. Similar in spirit molecular packing studies131 were effected on PBTTT (poly(2,5-bis(3-alkylthiophen-2-yl)thieno[3,2-b]thiophene)) to identify the mechanistic origins of their hole transport properties. More recently, Alexiadis et al. used such simulations126 to extensively characterize the conformational and configurational behavior of P3HT molecules in both crystalline and amorphous configurations. A number of other studies have used similar approaches to probe the packing and arrangement of molecules and the related impact on charge transfer etc.132–136
(iii) Mesoscopic/coarse-grained simulations: even with the present advances in computational power, atomistically detailed models are only capable of studying a small number of molecules and for time scales of the order of a few nanoseconds at most. Such time scales are insufficient to accommodate the phase separation of the mixture, and, moreover, the length scales are limited in their ability to capture mesoscale order, which may result in the context of binary and ternary blends. In this regard, significant interest has arisen in the development of coarse-graining strategies and models that can capture the longer length and time scale characteristics of OPV systems. One class of such coarse-grained models strives to maintain a strong connection to the atomistic scale by envisioning coarse-grained sites to rigorously represent a collection of atomistic units. Often, the potentials governing the interactions between such coarse-grained sites are explicitly obtained using smaller scale simulations of atomistic descriptions.137 In an early study in this regard,138,139 Lee et al. developed a multiscale simulation framework that included coarse-grained (CG) simulations followed by reverse mapping (i.e. reintroduction of atomistic details) to study the morphology evolution in BHJ films comprising P3HT and PCBM. A phase-separated blend film with the fibrillar P3HT structure was observed in their CG simulations, and, by reintroducing the atomistic details, they showed strong π–π interactions between the thiophene rings at the atomistic level. Faller and coworkers presented coarse-grained models140–142 in which collections of atoms from a physically accurate atomistic model were rigorously mapped onto a smaller number of coarse-grained units. They effected such coarse-graining for P3HT and P3HT/fullerene-C60 mixtures, and used it to study the evolution and cluster formation in C60 of the binary blends upon lowering the temperature (cf.Fig. 2). In recent studies, Jayaraman and coworkers143,144 used such coarse-grained models to elucidate the influence of side chain length and positioning on the morphology of blends of 2,5-bis(3-alkylthiophen-2-yl) thieno[3,2-b]thiophene, BTTT, and fullerene derivative based acceptors. Bredas and coworkers used similar coarse-grained models to study145 mixtures of P3HT with a variety of acceptors to identify the connection between the chemical structure and the mesoscale structure of such mixtures. A number of other studies have used similar models to probe the nanomorphology,146–148 the role of annealing protocols149,150 and the mechanical properties151 of such OPV donor–acceptor mixtures.
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Fig. 2 (Adapted with permission from Huang et al.141): (a) Chemical structures of P3HT and C60 with coarse-grained site types depicted and labeled; (b)–(d) snapshots of the simulation configuration of the system with P3HT![]() ![]() ![]() ![]() |
While the above “intermediate” scale coarse-grained models have had a significant impact in developing an understanding of the morphological features of OPV mixtures and the underlying connection to the chemical details, such models are still too detailed and computationally expensive to effect a parametric study of the morphologies resulting in ternary blends. Moreover, the formation and identification of microphase separated morphologies, which are ordered on nanometer length scales, proves to be a challenge within such methodologies. In this regard, we note that, in the context of multicomponent polymer melts and solutions, considerable success has been achieved in predicting the equilibrium morphological characteristics through the use of “highly” coarse-grained models.152 Such a framework employs simplistic micromechanical models that embody the main characteristics of the system and use generic and tractable intra- and intermolecular interactions to capture the essential physics. While such a framework can be implemented within different methodologies,153,154 in section 2.1 below, we discuss approaches that are based on a field-theory framework that proves especially convenient for computational implementation and, in many instances, also yields results that are quantitatively consistent with experiments. We suggest that such a computational framework holds promise for the design, based on morphological considerations, of block copolymer compatibilizers for ternary blends in OPV applications.
(iv) Macroscopic/continuum level device simulations: such studies have focused on device properties, which result from the interplay between the mesoscopic morphologies and the electronic properties of the constituents. We discuss these further in section 2.4 and highlight their potential role in enabling an extra layer of molecular design of BCP compatibilizers.
Computer aided design of OPVs is truly a multiscale problem such that no single scale of simulation method can effectively address all the underlying issues.155 While significant progress has been achieved in the development of efficient methodologies in the different scales discussed above, connecting them to implement a multiscale program of designing OPVs remains a holy grail. In the following sections, we concern ourselves mainly with the computational design of ternary blend OPVs (containing block copolymer compatibilizers) with the desired morphological features and device characteristics. Using such a context as a framework, we discuss how the tools developed in the level (iii) above can be used to study the equilibrium phase behavior. We suggest that such tools can be used in conjunction with experiments to identify physical parameter combinations likely to result in ternary blend morphologies of interest. In section 2.4, we review some of the recent work in the continuum models in level (iv) above which allow one to translate the mesoscale morphological characteristics to device characteristics. We suggest that such advances can be combined with the morphology tools to enable the design of BCP compatibilizers that can result in optimal performance characteristics. Since there are a number of excellent review articles on the individual computational aspects discussed above, we restrict our discussion only to the most relevant works.
In contrast to flexible copolymers, the polymers used in OPV applications usually contain at least one semiconductor/conjugated polymeric component, which renders the molecule either rigid (rodlike) or semiflexible. The presence of such materials leads to a significant impact on the morphological characteristics exhibited by such systems. For instance, early experimental studies on rod-coil block copolymers, which contain a rod-like rigid component linked to a flexible coil-like component, demonstrated self-assembly into a number of liquid crystalline morphologies such as smectic, columnar, arrowhead and zigzag phases.160,161 Motivated by such experiments, a number of theoretical studies (based on field theory framework) undertook to examine the influence of conformational rigidity on the morphological phase behavior of block copolymers. The first such investigations employed approximations based on scaling arguments and/or assumptions of weakly segregated morphologies to study the formation of liquid crystalline and microphase order in rod-coil BCPs.162–167 Mean-field theories (commonly termed as self consistent field theory, SCFT, in this context) for the phase behavior of rod-coil block copolymers were later developed to eliminate the assumptions accompanying the earlier works and to delineate the interplay between liquid crystalline ordering and the formation of microphase separated morphologies.168–173 Numerical calculations based on such theories indicated, in agreement with experimental observations, that the phase behavior of rod-coil BCPs exhibit significant differences from their coil–coil counterparts. Explicitly, in contrast to the morphologies seen in the latter case (such as hexagonally arranged cylinders, body-centered cubic spheres etc.), mostly lamella like morphologies are predicted in the context of rod-coil BCPs.170,174 More recent studies have developed efficient numerical approaches to study the mean-field theories accompanying rod-coil copolymers175,176 and their multiblock variants,177 as well as to elucidate the effects of external confining surfaces.178
The conjugated polymer donors and acceptors typically utilized in OPVs often possess a finite value persistence length, LP, whose value relative to the contour length L of the molecule depends on both the chemistry of the molecule and the molecular weight. Depending on the ratio LP/L, a molecule can be rendered anywhere from flexible (LP/L ≪ 1) to rod-like (LP/L ≫ 1). Motivated by such conformational characteristics of different conjugated polymers, more recent works have investigated the morphological phase behavior of BCPs containing semiflexible blocks. Unfortunately, for such systems, the numerical framework accompanying the mean-field theory becomes substantially more complex. Creative numerical methods179–181 have been proposed to enable the solution of such equations to probe morphologies in three spatial dimensions.182,183 In recent studies,184–186 Chen and coworkers used such a framework to elucidate the morphologies of diblock copolymers containing semiflexible blocks and identified a variety of complex microphase separated morphologies that resemble those seen in coil–coil diblock copolymers.
In the context of BCPs containing semiflexible blocks, hybrid methods, which embed the statistical features of a SCFT within a second simulation framework (i.e., Monte Carlo,187 Brownian dynamics,188etc.) and allow for efficient computations for semiflexible polymers, have also been developed. Such hybrid methods incorporate the same model framework underlying the field theoretic approach and hence provide results that match the solution of SCFT except insofar as including additional effects native to the second simulation framework (for instance, fluctuation effects). Kumar and Ganesan utilized self-consistent Brownian dynamics to investigate the equilibrium phase behavior of a semiflexible-flexible BCP (see Fig. 3).189 They were able to capture (see Fig. 3) the morphological changes resulting from a transition from the flexible chain (Lp/L = 0.02) to the rod-like limit (Lp/L = 1.0). Daoulas and coworkers used similar ideas to develop a coarse-grained model to study the phase behavior of P3HT, demonstrated that their model can describe uniaxial and biaxial nematic mesophases and reproduced the experimentally observed effect of molecular weight on phase behavior. They used such morphologies as input for studying charge transport properties and showed the importance of chain ends and orientational correlations.190,191
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Fig. 3 (Adapted with permission from Kumar et al.189): Phase behavior of semiflexible-flexible BCPs:189 (a) Lp/L = 0.02; (b) Lp/L = 0.2; (c) Lp/L = 0.5; (d) Lp/L = 1.0. The results presented here span the range from a completely flexible chain (Lp/L = 0.02) to the rod-like limit (Lp/L = 1.0). f and x denote the volume fraction of the coil and the Flory interaction parameter between the rods and coils. |
Along the above lines, another limitation of coarse-grained models is in their insufficient ability (in the current forms) to capture the complexity of the intermolecular interactions that accompany the materials used in OPV applications. For instance, the most commonly used donor material, P3HT, exhibits directional π–π interactions, which prove important for self-assembly.197,198 While approximate approaches have been proposed to mimic such interactions,190,191 the quantitative ability to render such complex physics within such simple force fields remains an open issue. A similar issue relates to the influence of the electrodes and their interactions with the components in modulating the morphologies of the donor–acceptor systems. While approaches exist to model the influence of confining surfaces within the coarse-grained models discussed in the preceding section,177 their reasonableness in the context of OPV materials and electrodes remains to be validated.
Another important challenge for coarse-grained methods is in connecting the parameters accompanying such models to experimental systems. While a vast body of literature has developed a framework for connecting the parameters appearing in the field theoretical models of flexible di- and multiblock block copolymers to the experimental results of scattering,199 contact angle and interfacial segregation measurements, there is considerably less clarity on the corresponding framework for conformationally rigid polymers especially when characterized by orientational interactions.172,174 Recently, remarkable progress has been achieved in adapting rigorous coarse-graining formalisms for use with atomistic simulations to extract the interaction parameters and potentials accompanying coarse-grained models.200–205 While such approaches still need to be refined for characterizing multicomponent interactions,203,206 nevertheless, in situations where accurate atomistic force fields exist, such coarse-graining methodologies hold hope for circumventing complex experimental measurements to parameterize such models.
Finally, most of the above discussion centered on a simulation framework capable of studying the equilibrium characteristics of polymeric systems. While modifications necessary to address dynamics and kinetic effects have recently been proposed,188,207,208 such a framework has not been implemented for conjugated polymers and their multicomponent versions. As a consequence, the applicability of such tools to conventional donor–acceptor BHJ devices remains limited.
More recently, interest has arisen in the complete equilibrium (morphological) phase behavior of ternary polymer blends containing flexible block copolymers and two other flexible polymeric components.211–219 A part of the interest in ternary blends has arisen from seeking to understand whether additional polymeric components can be used to modulate the self-assembly patterns that arise in diblock copolymers. For instance, in the context of a mixture of a symmetric AB diblock copolymer and a polymer blend of A and B components (of equal volume fractions), it has been found that novel bicontinuous microemulsion (BμE) morphologies, which are equilibrium nanoscale structures possessing percolating domains, can be achieved at appropriate concentrations of block copolymers.211 While much of the parametric space of such ternary blends remains to be explored in theoretical studies, preliminary reports suggest that expanding the sequence and architecture of the copolymer in such blends can potentially enable access to a number of complex morphologies.212–219
We suggest that field-theoretic methods with appropriate models that make allowance for the conjugated nature of the polymers (section 2.1) can serve as a useful framework for the computation-aided molecular design of block copolymer compatibilizers for ternary blend based OPV applications. At least two possible kinds of molecular design studies may be facilitated by such computational approaches. At one level, adapting the formalism of the earlier studies discussed above,77,209,210 it may be possible to design the architecture and sequence of block copolymer compatibilizers to facilitate the largest possible reduction in interfacial tension between the donor and acceptor components. A second direction, following the approach of the more recent studies discussed above,211–219 would be to seek the novel morphologies that can arise in the context of mixtures of BCPs with donor and acceptor components. While the discussion in section 2.2 does highlight some challenges underlying the application of such simulation approaches to OPV systems, nevertheless, a judicious combination of experiments and model simplifications may enable simulations to identify or narrow parametric regions for creating equilibrium morphologies that may hold the most potential for enhanced device characteristics.
Motivated by the above considerations, in recent works,103,220–222 we used a class of hybrid field-theoretic methods to investigate the influence of BCP additives on the equilibrium morphologies and interfacial properties of conjugated polymer donor/fullerene acceptor blends. The theoretical framework was pursued in conjunction with the experimental system of poly(thieno[3,4-b]-thiophene-co-benzodithiophene) (PTB7), PTB7-b-polynaphthalene diimide (PTB7-b-PNDI), and phenyl-C61-butyric acid methyl ester (PCBM).222 As a model for the system of interest, we considered a blend of semiflexible homopolymers (a model for the conjugated polymer donor), semiflexible-flexible block copolymers (a model for the BCP additive), and explicit solvent particles (a model for the PCBM acceptor). Our interests were specifically drawn towards the BμE morphologies seen in the context of ternary blends of flexible polymers. Due to the percolating and bicontinuous nature of their domains, we hypothesized that such morphologies may possess characteristics desired for organic photovoltaic applications. However, whereas such BμE morphologies had been achieved by the addition of BCP compatibilizers to flexible polymer blends, it remained an outstanding question whether BCP additives can be utilized to achieve bicontinuous morphologies also in the case of blends of conjugated polymer donors and fullerene acceptors.
To address the above issue, we utilized a coarse-grained, hybrid computational framework to identify a broad range of parametric conditions (volume percentage of block copolymer, relative molecular weights of block copolymers and donors etc.) that result in morphological characteristics like that of the BμE.221 In addition, by calculating the morphological quantities that characterize the bicontinuous phases for different parameter combinations, we elucidated how to design and blend the various blend components to give rise to bicontinuous morphologies with the smallest domain sizes and most compositionally pure donor and acceptor domains.
To explore the experimental correspondence of the above simulation predictions, we parameterized the simulation model for the experimental system by using contact angle measurements to quantify the interactions between the different components.221 While such a method is approximate, earlier studies had demonstrated its applicability to blends of semiflexible conjugated polymers with fullerenes.223 Using such parameters and the simulations results, we were able to guide the experimental search for achieving thermally stable, bicontinuous donor/acceptor morphologies by the use of all-conjugated BCP additives (see Fig. 4).222 Such results demonstrated that complex and desirable equilibrium donor/acceptor morphologies can indeed be facilitated using block copolymer compatibilizers in ternary blends and, moreover, mesoscopic simulation techniques can serve as an effective means to predictively target the parameters that favor the formation of such morphologies.
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Fig. 4 (Adapted with permission from Kipp et al.222) Cross-sectional TEM images of thermally annealed thin films for different volume fractions ϕPTB7-b-PNDI of the block copolymer PTB7-b-PNDI: (A) ϕPTB7-b-PNDI = 0.3; (B) ϕPTB7-b-PNDI = 0.4; (C) ϕPTB7-b-PNDI = 0.5; (D) ϕPTB7-b-PNDI = 0.6. Panel C shows the bicontinuous morphology whereas panels A, B and D show droplet-like morphologies where only the dark or light domains are continuous. The scale bar is 1 μm. The insets show the volumetric density of PNDI resulting from SCMF simulations to match the experiments. |
In an early study,233 Barker et al. developed a one-dimensional DD model for the physics of a bilayer cell (including charge photogeneration, injection, drift, diffusion, recombination and the effect of space charge on the electric field) and showed good agreement with experimental observations of the dependency of the open-circuit voltage on the incident light intensity. Subsequently,234 Koster et al. developed a model, which included bimolecular recombination and a temperature- and field-dependent generation of free charges, and computed the current density–voltage characteristics. Buxton and Clarke extended such ideas235 to a two-dimensional device model to characterize the influence of features such as domain size and order upon the current–voltage characteristics. Subsequent works by Williams and Walker236 and Maturova et al.237–239 presented refined two dimensional models in which the physics of the dissociation and decay processes were treated in a more accurate manner. In a related work, Hwang and Greenham240,241 augmented the DD models to incorporate a better description of charge traps, solved for non steady state features of such models and demonstrated excellent agreement with experiments. A number of subsequent studies have proposed refinements to the DD model to provide a better representation of exciton generation rate, boundary conditions at electrodes etc.230
The above DD models have been applied in the context of the complex BHJ morphologies that arise in multicomponent polymeric donor–acceptor OPV systems.235,242 Buxton–Clarke pioneered such studies by using a Flory–Huggins Cahn–Hilliard model to determine the morphology of an active layer consisting of a donor–acceptor block copolymer under various conditions. They used such morphologies as an input to the DD models to elucidate the dependence of the device characteristics on the morphological features.235 A similar approach was adopted by Shah and coworkers to study the role of anisotropic charge transport accompanying conjugated rod-coil BCPs.243 Such studies have demonstrated that morphology-level simulations and device-level simulations can be coupled in sequence to investigate the influence of physically meaningful and experimentally-realizable morphologies on device performance.
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Fig. 5 (Adapted with permission from Meng et al.251) Schematic representation of the kinetic Monte Carlo simulation approach proposed in Meng et al.251 |
Most of the above studies have been concerned with the morphologies generated from a lattice gas model of phase separation for binary mixtures, in which the electron donor and acceptor sites are assumed to occupy sites on a cubic lattice and their interactions are tuned to produce varying degrees of phase separation.252 More recently, Walker and coworkers used the KMC simulations to evaluate the use of triply-periodic, bicontinuous gyroid and diamond morphologies in OPV applications.253 The authors found that the regularly-sized, perfectly percolating domains of such structures promoted efficient exciton dissociation and minimized charge recombination. However, the bicontinuous morphologies were shown to have a lower than expected benefit over the disordered morphologies produced from Ising models. Moreover, idealized columnar morphologies outperformed both the disordered and bicontinuous morphologies.
A different approach to modeling was adopted by Nelson and others254,255 in which Monte Carlo algorithms were used to simulate the morphologies adopted by polymer chains in a polymer-blend film and then to simulate the drift transport of charges through the polymer chains. They were able to quantify the differences in the morphology arising between mutually attractive (termed homophilic in their work) and repulsive (heterophilic) polymeric systems and the resulting impact on charge transport. Based on their results, they concluded that the connectivity and morphology adopted by polymer chains needs to be incorporated in the modeling of organic solar cells.
Despite the above shortcomings, coarse-grained transport models have enabled several insights regarding the influence of different morphological aspects on the device characteristics of OPVs. For instance, such models have clarified the role of interfacial areas, domain widths, tortuosities, interfacial zones between donors and acceptors etc. upon the device properties.247,252 Inspired by such successes, in the next section we propose that the molecular design of copolymer compatibilizers can be further informed by such device models when used in conjunction with the morphology tools discussed earlier.
Along the above lines, in a recent work,257 we combined the results of the morphology studies discussed in section 2.3 with device level simulations258 to investigate the performance of ternary blend organic solar cells based on the BCP additives. Specifically, our studies focused on two broad questions: “Which among the different morphologies observed in donor–acceptor-conjugated BCP based ternary blend systems possess features optimal for device characteristics?” “How do the photoelectronic properties of the BCP compatibilizers interplay with morphology to influence the overall device performance?”
To address the above questions, we used the hybrid field-theoretic simulations discussed in section 2.1 to predict the morphologies resulting for different combinations of ternary blend compositions, block copolymer compositions etc. Such morphologies were then combined with a KMC simulation framework for device characteristics to study the overall performance. As a simple model for treating the energy levels, we stochastically selected the occupation energy of each donor/acceptor site from a Gaussian density of states with an expected value equal to the composition-averaged HOMO of donors/LUMO of acceptors at that site. Similarly, we calculated a blend-averaged HOMO of donors (HOMOblend) and LUMO of acceptors (LUMOblend), which we utilized to calculate the electric field across the device active layer: F = Fapplied + HOMOblend − LUMOblend where Fapplied is the applied electric field. These methods for calculating the distribution of site energies and F match the “organic alloy model” for well-mixed two donor and two acceptor systems recently proposed by Khlyabich et al.259 Such methods allowed us to approximate the influence of the BCP additive on the density of states in the vicinity of the interface and the open-circuit voltage.260–262 However, in some instances, the open-circuit voltage has been demonstrated to “pin” to the higher HOMO (lower LUMO) of ternary blend systems based on two donors (acceptors).263 Accordingly, we also investigated a model incorporating such pinning.
As our base case for studies, we considered a BCP constituted of two components whose energy levels matched respectively with the donor and acceptor of the blend. In such a context, our studies indicated that the bicontinuous morphologies containing percolating domains with interweaving interfaces gave rise to highly efficient charge separation (see Fig. 6(a)). However, blend formulations with higher BCP loadings and smaller domain sizes led to higher exciton dissociation efficiencies (albeit, at the cost of slightly lower charge separation efficiencies). These results suggested that for donors and acceptors with small exciton diffusion lengths but slow charge recombination, high BCP loadings may be required to achieve the maximum optimal device performance. In contrast, for donors and acceptors with large exciton diffusion lengths but fast charge recombination, the bicontinuous morphologies that form at low BCP loadings may be sufficient to achieve the optimal device performance.
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Fig. 6 (Adapted from the results of Kipp et al.257) Simulated device performance characteristics of ternary blend systems. (a) Exciton dissociation (ηED) and charge separation efficiency (ηCS) as a function of the blend composition of BCP (ϕBCP). (b) Device efficiencies (ηeff) for ideal columnar morphologies and ternary blend morphologies with and without appropriately tuned energy cascades. The ideal columnar morphologies were designed to have the same interfacial area per volume as the ternary blend morphologies for a given ϕBCP. The dashed black lines indicate the ϕBCP corresponding to the onset of bicontinuous phases. |
We also examined257 the device characteristics of ternary blend morphologies for a model system of compatibilizers in which the energy levels are such that either donor or acceptor energy cascades are present at the interface between domains. The resulting device performance of such ternary blends was seen to reflect the combined influence of morphology and energy cascades, and, in some instances, outperformed the idealized columnar morphologies (which did not possess such energy cascades) proposed as optimal for BHJ devices (see Fig. 6(b)). Moreover, the influence of such energy cascades on the device fill factor was found to be especially strong since the cascade provided the energetic drive to separate charges at the interface, and the electric field was then only responsible for sweeping the charges out of the active layer. Together, such results suggested that the use of BCP additives in ternary blend systems may represent a unique strategy to actively exploit the combined influence of photoelectronic properties and morphology on the device characteristics.
Admittedly, the implementation of KMC device simulation methods for ternary blend systems is still at a relatively early stage due to a lack of clarity on how the local mixing and volume fractions influence many of the photoelectronic properties such as energy levels, photon adsorption, charge mobilities etc. Nevertheless, our study indicates that, by using physically reasonable models, it may be possible to delineate the combined roles of morphology and photoelectronic properties on the overall device characteristics. Using such computations, it may become possible to design BCP compatibilizers to target optimal device performance even if they may otherwise lack the ability to form what are usually deemed as optimal BHJ morphologies.
While success in the above efforts will heavily depend on synthetic advances for being able to create BCPs of different chemistries and electronic properties, we suggested that computational methods can serve as a useful tool to guide the physical properties to be targeted by the experiments. In this regard, we propose that coarse-grained morphology tools, despite not being at a stage where the complex conformational and interaction features can be incorporated, can serve as a guide for narrowing parametric regions for desirable morphologies. Since the device properties ultimately determine whether a morphology is relevant, the morphologies resulting from such coarse-grained tools should be combined with device simulations to identify the overall device properties. Such computational studies can serve to connect the molecular structure and electronic properties of the BCP to the overall device properties and thereby enable a rational, molecular design of BCP compatibilizers for OPV devices.
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