Dileep
Mampallil
a,
Julien
Reboud
a,
Rab
Wilson
a,
Douglas
Wylie
b,
David R.
Klug
b and
Jonathan M.
Cooper
*a
aDivision of Biomedical Engineering, University of Glasgow, Oakfield Avenue, Glasgow, UK G12 8LT. E-mail: jon.cooper@glasgow.ac.uk; Tel: +44 1413305231
bInstitute of Chemical Biology, Imperial College London, South Kensington, SW7 2AZ, London, UK
First published on 20th July 2015
We study the influence of acoustic fields on the evaporative self-assembly of solute particles suspended inside sessile droplets of complex fluids. The self-assembly process often results in an undesirable ring-like heterogeneous residue, a phenomenon known as the coffee-ring effect. Here we show that this ring-like self-assembly can be controlled acoustically to form homogeneous disc-like or concentrated spot-like residues. The principle of our method lies in the formation of dynamic patterns of particles in acoustically excited droplets, which inhibits the evaporation-driven convective transport of particles towards the contact line. We elucidate the mechanisms of this pattern formation and also obtain conditions for the suppression of the coffee-ring effect. Our results provide a more general solution to suppress the coffee-ring effect without any physiochemical modification of the fluids, the particles or the surface, thus potentially useful in a broad range of industrial and analytical applications that require homogenous solute depositions.
Mitigating the coffee-ring effect is a long-standing problem as inhomogeneous solute depositions are undesirable in many industrial and analytical applications, for example, printing, fluorescent microarrays and MALDI§ spectrometry.4–8 Thus, it led to a range of solutions that involve preventing the pinning of the contact line or preventing the deposition of solutes near the contact line. The former can be achieved by using hydrophobic surfaces with low contact angle hysteresis15 or electrowetting16 induced oscillations of the contact line17,18 to counter the hysteresis. These methods are not suitable when the surface is required to be hydrophilic. In such scenarios, introducing flows that counteract the evaporation-driven ones can minimize the deposition of solutes at the contact line. This is often achieved by generating Marangoni flows13,19 by adding surfactants to the droplet, heating the substrate20 or introducing electric fields.21,22 To avoid the use of chemicals or the application of heat or electric fields, recent strategies have involved capturing the solute particles in force fields, simply preventing them from being carried along with the evaporation-driven flows. In this case, the coffee-ring effect is suppressed regardless of the presence of the pinning of the contact line and the resulting flows towards the contact line. Anyfantakis et al. demonstrated this strategy of capturing the particles using photosensitive cationic surfactants, which induced stickiness of anionic nanoparticles at the air–water interface blocking the transport of the particles to the contact line.23 A similar, but additive-free, strategy was demonstrated by using ellipsoidal particles in the droplet.24 In this case, the shape-dependent capillary attractions caused the particles to form arrested structures at the air–water interface, finally forming homogeneous disc-like residues. This method is suitable for hydrophilic surfaces. Unfortunately, it is successful only when large amounts of ellipsoidal particles are present in the droplet. Methods that involve modification of the solute particles or the fluids may not allow dynamic control of the suppressing process. Thus, in effect, a more generic method to control the coffee-ring effect without any physiochemical modification of the solute particle, the surface, and the fluids is lacking. A generic and simple method is required for the versatile conditions encountered in practical scenarios.
In seeking a simple and more general solution to this challenge, we study the interaction of surface acoustic waves (SAWs)25–29 with evaporating droplets of complex fluids, which involve colloidal suspensions, blood and solutions containing biomolecules. We introduce a new method involving SAWs to suppress the coffee-ring effect by preventing the transport of the particles towards the contact line. Recently, SAWs have been widely applied in microfluidic systems, e.g. for the formation of colloidal islands and erasure,25 the manipulation of colloidal particle and cells,27,28 diagnostics,29,30 nanoparticle self-assembly by acoustic wave atomization31 and to pattern nanowires.32 Here, we demonstrate that acoustic excitation forms concentric dynamic patterns of colloidal particles in evaporating droplets. This pattern formation inhibits the evaporation-driven convective transport of particles so influencing the process of colloidal self-assembly. We establish that the behaviour of the concentric circular patterns during evaporation follows dynamic changes in the distribution of the capillary waves at the liquid–air interface. Subsequently, we propose a threshold condition, corroborated empirically, to obtain the successful suppression of the coffee-ring effect. Our strategy offers a broader applicability as the acoustic forcing is effective independent of the shape of the particles or composition of the fluid. As a result, we can controllably produce concentrated spot-like or disc-like residues in a range of circumstances, including when the surface is hydrophilic (Fig. 1).
The droplets comprised of deionized water with dispersed polystyrene particles (Bangs Laboratories Inc.) or silica particles (Microparticle Germany) of diameter ranging from 0.1 to 10 μm (at volume fractions ranging from 0.05% to 5%), KCl or blood 10× diluted in phosphate buffered saline (PBS) solutions. Unless otherwise specified, the frequency and power applied to the IDT were 9.7 MHz and 30 dBm (or 1 W), respectively. The frequency was modulated periodically by sweeping linearly by 0.2 MHz with an interval of 2 s. The droplets were imaged through an inverted microscope (Zeiss) with a CCD camera (ProgRes, Jenoptik) or a fast camera (Motionscope).
Using a scaling analysis, we show that these thick concentric accumulations of particles are nodal circles, which are dependent upon the nature of the capillary waves. In Fig. 3 (open symbols), we show how the distance λ/2 (half wavelength) between adjacent nodal circles changes during evaporation. The Rayleigh equation33 shows that the square of the angular frequency of the capillary resonant oscillations scales as ω2 ∼ R−3, where R is the radius of curvature of the droplet. Neglecting gravity, from the dispersion relationship for the capillary waves,34ω2 ∼ λ−3; this implies that λ ∼ R or λ ∼ sinθ−1, where R = Rb/sinθ with Rb and θ being the base radius and contact angle of the droplet, respectively. In the inset of Fig. 3, we confirm this scaling relation by plotting log(λ) versus log(sinθ), obtaining a slope of −0.94 ± 0.07 (standard error) that is close to the expected value −1.0 (so confirming that the concentric accumulations near the liquid–air interface are dependent upon the capillary waves). The solid line in the main figure corresponds to the fit in the inset considering the fact that θ decreased linearly with time until t/tevp ∼ 0.8 when the contact line started to recede.
Both capillary waves and acoustic pressure waves interact within the droplet. As a result, colloidal islands are formed due to the accumulation of particles at nodal regions where the standing pressure waves and capillary waves intersect.25 We periodically varied the frequency of the SAW by 0.2 MHz with an interval of 2 s, moving the individual islands along the nodal circle of the standing capillary wave and filling the entire nodal circle with particles (Fig. 2i). The characteristics of capillary waves are defined by the dimensions of the droplet, whereas the pressure waves are linked to the acoustic excitation. Small variations in the acoustic excitation frequency do not change the position of the nodal circle of the standing capillary waves, but do change the position of the nodal point where the standing capillary waves and pressure waves intersect. Therefore particles in the islands are distributed along the nodal circle of the capillary waves. It also facilitated visualizing the nodal circles of the standing capillary waves as concentric particle accumulations. We noted that the islands-like patterns tend to reappear when frequency sweeping was stopped.
To decouple the effects of the standing capillary waves near the liquid–air interface from those caused by the pressure waves that are dominating near the superstrate surface within the liquid, we evaporated droplets containing dispersions of silica particles, which, due to their higher density (1.9 g cm−3) sink to the liquid–superstrate interface. The silica particles were trapped in the nodes of standing acoustic pressure waves (Fig. S2 in the ESI†) and the separation between the adjacent accumulations remained constant as λPW/2 (Fig. 3, filled symbols) during the evaporation. λPW is determined by the frequency of the SAW which remained constant at the mean value of 9.7 MHz. As the height of the droplet decreased and the liquid–air interface approached the superstrate surface, some of the particles were trapped in the nodal circle of the capillary waves as seen in Fig. S2 and Movie 2 (ESI†).
Our results with polystyrene and silica particles demonstrate that two different patterns co-exist in the droplet: one, due to the standing acoustic pressure waves alone within the fluid, a second due to the regions defined by the intersection of the nodes of standing capillary and pressure waves, close to the air–liquid interface. The contribution of particles to these patterns depends on their position in the droplet.
The spot-like residues are formed only when the initial particle concentration is low. As the initial particle concentration increases in the droplet, the size of the residues also increases. At higher frequencies of SAW, the separation between the contact line and the nearest nodal region λPW/4 is short, which may result in the pinning of the contact line due to the close proximity of particles, especially at increased particle concentrations or when the particle size is comparable to λPW/4 (vide infra). Also when the frequency increases (wavelength decreases) the nodal regions in the droplet are more closely spaced. When the initial particle concentration is high, the contact line stays pinned. These scenarios, with frequency 20 MHz and volume fraction 2.5%, resulted in a uniform disc-like residue (Fig. 1d). For the same volume fraction, when the frequency was 9.7 MHz, disc-like residues were also formed, although they showed regions of lower particle density (Fig. S3 in ESI†).
When SAW was applied, the acoustic force (1D)28 on a spherical particle with a ≪ λPW, in a planar standing wave can be written as,
Fac(x) = 4π a3kEacΦ sin(2kx), | (1) |
(2) |
For polystyrene particles in water, eqn (2) can reduce to uac,mx = 0.47 (a2fEac). In the steady state, due to the direct correspondence between forces and velocities, arising from the balance between the acoustic force and the drag force, one would expect that for the condition uac,mx > uevp the particles trapped by the acoustic force cannot be dragged away by the evaporation-driven capillary flows, resulting in the suppression of the coffee-ring effect.
The experimental parameters (a, f and Eac) present in eqn (2) can be adjusted to obtain the condition uac,mx > uevp. We calculated the values of uac,mx from eqn (2) as a function of a, at fixed values of f (=4.7 and 24.0 MHz) and Eac (=4 J m−3 ∼ 32 dB m), as plotted in Fig. 4d, confirming that when uac,mx < uevp the coffee-ring effect was not suppressed (e.g. 0.1 and 0.3 μm particles). However, when uac,mx > uevp, the effect was suppressed (e.g. 1.0, 4.8 and 10.0 μm particles), as represented by open and filled circles, respectively.
Fig. 4d (also eqn (1)) suggests a monotonous behaviour, where large particles should still be affected for frequencies used for smaller particles. Surprisingly, at 24 MHz, no suppression was found with larger particles (over 4.8 μm), while suppression could be achieved with 0.3 and 1 μm particles. This could be explained by the fact that the separation, λPW/4 (=15.2 μm), between the contact line and the nearest nodal region is on the same scale as the particle diameter (4.8 and 10 μm). The proximity of the trapped particles to the contact line enhanced its pinning. These aspects are summarised in Fig. 4e for (a = 0.1, 0.3, 4.8 and 10 μm) and (f = 4.7, 9.7, 18 and 24 MHz).
The technique that we have developed is applicable in a wide range of circumstances. It is successful on other superstrates materials, where the acoustic waves can propagate, for example, gold and steel. These hydrophilic surfaces, when used without SAW (i.e. undisturbed drying) lead to the appearance of pronounced coffee-rings, due to their low receding contact angles (62 ± 21° (35 ± 21°) and 64 ± 21° (20 ± 21°), respectively, for water droplets (ESI†)). Finally, the technique is also successful with droplets of biological samples such as blood (diluted 10× in PBS), where the particles of interest are the blood cells, and bovine serum albumin (10 mg ml−1) solution with dispersed polystyrene particles (ESI†). Since the abundant proteins cannot be trapped acoustically due to their small size, they accumulated at the contact line producing thick edges in both cases. However, the particles (blood cells or polystyrene particles) in the solutions are concentrated at a spot. The presence of salt is an important factor influencing the evaporative self-assembly process35 by determining the strength of electrostatic interactions between the particles and the surface due to the formation of electric double layers. Crystallization of the salt at the contact line also enhances the pinning. Varying the salt (KCl) concentrations in water (up to 1 M), we confirmed that our technique is able to prevent the coffee-ring effect until the solution becomes saturated, creating crystals within the drop and on the surface (Fig. 5).
Although hydrophobic surfaces can alleviate the coffee-ring effect, they are not effective in combination with droplets containing molecules that adsorb onto the surface or large concentration of solute particles. In this respect, we also show that our method can overcome both these challenging conditions, as demonstrated using a hydrophobized silicon superstrate (ESI†). Even when the receding contact angle is 0°, i.e. when the contact line is pinned during the entire drying process as in the case for a glass surface treated with oxygen plasma, suppression and partial spot-like accumulation of particles were achieved (ESI†).
Our method is non-invasive, i.e., it neither requires chemical additives nor does it require electric fields. Methods that introduce electric fields or surfactants (for generating Marangoni flows) in the droplet can interfere with the sample. Additionally, electrode patterning on the surface and the required precision of deposition of droplets add to the complexity of these methods.
Further advantages include the observation that our technique is independent of the wetting nature of the surface and does not require any modification to the surface or particles. It is compatible with particles of different size and densities, and a wide range of surfaces onto which the SAW can be coupled. These advantages have the potential to provide more generic and useful solutions in various applications such as printing, microarrays and mass spectrometry.4–8,37
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c5sm01196e |
‡ We would also want to draw the attention of the reader to the availability of the dataset associated with this paper, available here (http://dx.doi.org/10.5525/gla.researchdata.198). |
§ Matrix assisted laser desorption–ionization. |
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