Mohamed Bahloulabc,
Sébastien Pruvostabc,
Etienne Fleuryabc,
Daniel Portinha*abc and
Aurélia Charlot*abc
aUniversité de Lyon, F-69631, Lyon, France
bINSA Lyon, F-69621, France
cUMR CNRS 5223, Ingénierie des Matériaux Polymères, F-69621, Villeurbanne, France. E-mail: daniel.portinha@insa-Lyon.fr; aurelia.charlot@insa-Lyon.fr; Fax: +33 4 72 43 85 27; Tel: +33 4 72 43 63 38
First published on 3rd December 2015
Layer by Layer (LbL) thin films stemming from the formation of stereocomplex between oligolactate of opposite chirality (OLLA and ODLA) covalently anchored onto poly(vinyl alcohol) (PVA) chains is described herein for the first time. The feasibility to construct films by sequential adsorption of PVA-g-ODLA and PVA-g-OLLA graft copolymers is undertaken through the exploitation of two different film deposition techniques, namely dip- and spin-assisted processes. For both deposition methods, infrared spectroscopy in ATR mode reveals a progressive accumulation of matter on the flat substrate during the successive cycle depositions and proves that co-crystallisation involving the two homochiral copolymers is the main driving force for the step by step film build up. Also, the effect of the deposition technique is assessed on the film features in terms of (i) growth mechanism, (ii) internal organization and (iii) surface topology. The strong centrifugal forces associated with fast solvent elimination acting during spinning lead to thinner film with more uniform and homogeneous surface morphology in a much shorter time, than the ones resulting from the dip-assisted process. Such LbL nanometric films, induced by OLLA/ODLA interfacial stereocomplexation, open promising perspectives in the field of biodegradable self-assembled films.
In a previous paper, we described the synthesis of graft copolymers composed of poly(vinyl alcohol) (PVA) as main backbone bearing chiral oligolatacte (OLLA and ODLA) randomly distributed along the PVA chain. The copolymers were obtained through esterification ligation between PVA and narrowly dispersed acid chloride terminated OLA segments, and various PVA extent modifications (quantified by degree of substitution values in OLA grafts = DSLac) were declined.45 Note that the degree of polymerization of OLA was optimized in view of favoring stereocomplexation.46 We showed that, whatever the DSLac is, the mixture in DMSO at 40 °C of PVA-g-OLLA with PVA-g-ODLA instantaneously turns turbid, as the result of the formation of crystallisation-driven interpolymer complexes (IPC).45 Also, we emphasized that the stereocomplex formation – undertaken with a good solvent – is spontaneous and quasi-quantitative, which are motivating assets for the elaboration of thin films through the LbL approach.47,48 In the continuous challenge to develop LbL films based on non-conventional physical interactions and with insight gained from our investigation in solution, we describe, for the first time, the use of chiral OLA-containing graft copolymers to construct films, in a LbL manner. We demonstrate that stereocomplexation-driven films can be engineered through either dip- or spin-assisted LbL assembly and we focus on the impact of the deposition process as it is well-established that it plays a key role on the resulting film features.49–54 In particular, the growth mechanism, the internal structure of the layered interacting chains as well as the topography of the dip- and spin-deposited films are in-depth investigated.
Firstly, the sequential multilayer buildup was attempted by the conventional dipping method consisting in an alternate immersion of an activated wafer substrate in solutions of PVA-g-OLLA and PVA-g-ODLA (Cpolymer = 10 g L−1) with DSLac of 8% in DMSO at 40 °C for 15 minutes (see experimental part for more details). The use of DMSO combined to a temperature of 40 °C were selected for the stepwise assembly as these conditions strongly favor the co-crystallization and the spontaneous stereocomplex formation.45 The film after each deposited monolayer (PVA-g-OLLA and PVA-g-ODLA) up to 50 monolayers, was analyzed by infrared spectroscopy in ATR mode. The entire FTIR spectrum of the deposition of 50 monolayers (see Fig. SI1 and Table SI1†) proves the presence of the PVA-g-OLA copolymers at the surface. Moreover, it is well established that FTIR spectroscopy is particularly adapted to prove the formation of stereocomplex between OLLA and ODLA.36–38,55 Fig. 2(A) shows a zoom of IR spectra on the 1600–1900 cm−1 range of the [PVA-g-OLLA/PVA-g-ODLA]25 (50 monolayers) film (a), of the homochiral PVA-g-ODLA only (b) and of a racemic stereocomplex resulting from an equimolar mixture between PVA-g-OLLA and PVA-g-ODLA prepared by precipitation in ethanol (c).
The IR response of the film exhibits the presence of only one absorption band at 1746 cm−1 (spectrum (a)), perfectly superimposed to the CO signal belonging to the carbonyl functions involved into the stereocomplex cocrystal formed between the enantiomeric copolymers (spectrum (c)). Moreover, the IR signal of C = 0 from disordered DSLac units (visible at 1756 cm−1 in spectrum (b)) is not visible in the case of the film. Accordingly, we can state that [PVA-g-OLLA/PVA-g-ODLA]25 film contains OLLA/ODLA stereocomplexes, without the concomitant presence of OLA homocrystals. A magnification of ATR-FTIR spectra of [PVA-g-OLLA/PVA-g-ODLA]n collected from 21 to 50 monolayers on the carbonyl zone is given in Fig. 2(B). The intensity increase of the C
O absorption band with the number of deposited monolayers unambiguously proves the possibility to utilize the homochiral PVA-grafted copolymers to assemble multilayer thin films through successive immersion in a step by step manner. Note that the stereocomplexation-driven LbL assembly occurs from the deposition of 20 monolayers, as reflected by the existence of the unique C = 0 absorbance signal at 1746 cm−1. Thus, the LbL assembly process is mainly driven by the formation of stereocomplexes between OLLA and ODLA segments covalently anchored to PVA backbone. This completely supports our previous work, which has evidenced instantaneous, spontaneous and quasi quantitative stereocomplexation when PVA-g-OLLA and PVA-g-ODLA were mixed together in solvent medium.45 However, we can reasonably think that it remains some unstereocomplexed carbonyl groups which cannot be detected by IR spectroscopy. The deposition of PVA-g-OLLA and PVA-g-ODLA with DSLac = 2% was also performed. Unfortunately, we could not detect any IR signal up to a deposition of 50 monolayers, linked to the lack of sensitivity of this technique, which is probably due to a too low amount of polymers adsorbed on the silicon wafer (confirmed by wettability measurements, vide-infra). Thus, the extent of PVA modification by OLA grafts – quantified by the DSLac values – strongly impacts the deposition mechanism. It is reasonable to speculate that copolymers with DSLac = 2% undergo lower interactions, related to a smaller number of OLA segments per PVA chain. Thus, we decided to exclusively focus the investigation on PVA-g-OLA with DSLac = 8% in order to promote interactions/crystallisation between OLA segments.
Secondly, the multilayer film elaboration was attempted by successive spin-coating solution of PVA-g-OLLA and PVA-g-ODLA respectively dissolved at 2 g L−1 in DMSO (see experimental part). This deposition method has the advantage of being a fast fabrication process compared to the dip-assisted one. In this way, the film formation is induced not only by the interaction strength between the interacting entities but also by the strong air shear, centrifugal forces and fast solvent elimination occurring during the spinning rotation. Moreover, it is well established that the deposition process can affect the LbL deposition and the features of the as-obtained films, for instance in terms of internal structure,49 growth mechanism and surface morphology51 as well as thickness and roughness.50 As for the films built-up by dip-coating, the substrate was analyzed by ATR-FTIR after each “spin-coated” PVA-g-OLLA or PVA-g-ODLA layer up to 50 monolayers. IR signal has been successfully detected from the monolayer 41 (Fig. SI2†) and as reflected by the CO profile signal (Fig. SI3†), it results that the multilayer construction is mainly mediated by the formation of stereocomplexes between PVA-g-OLLA and PVA-g-ODLA. Thus, it is possible to elaborate a [PVA-g-OLLA/PVA-g-ODLA]25 multilayer LbL film in only 2 hours (versus 20 hours by dipping). The crystallisation-driven assembly between homochiral graft copolymers based on van der Waals interactions between OLLA and ODLA segments is totally compatible with the spin-coating process.
The multilayer [PVA-g-OLLA/PVA-g-ODLA]25 construction arising from both dip- and spin-coating was then monitored with increasing sequential monolayer deposition. The IR absorbance signal at 1746 cm−1 – assigned to CO lactate groups involved in stereocomplex – was typically measured after the deposition of each monolayer (Fig. 3(A) and (B)).
Firstly, the increase of the CO absorbance intensity observed in Fig. 3(A) and (B) underpins a global thickness evolution during the cycle deposition. Absorbance peaks for the spin-assisted LbL process have been detected from 41 deposited monolayers (Fig. 3(B)) against 20 for the dip-mediated one (Fig. 3(A)), much probably due to a much lower amount of deposited polymers. This was supported by the thickness of the resulting [PVA-g-OLLA/PVA-g-ODLA]25 multilayered films (measured by atomic force microscopy after delicately performing a scratch on the surface, see Fig. SI4†), which is around 32 nm and 22 nm for the dip- and spin-deposited film, respectively. Note that these thicknesses obtained for 25 deposited bilayers are particularly low, compared to systems developing electrostatic interactions56 or hydrogen bonds,57 much probably related to the nature of the interaction between the homochiral PVA-g-OLA, based on a compact packing of β-form 31 helices. Furthermore, the statement that dipping leads to thicker films as compared to spin-coated ones, has been reported in literature, in particular for multilayers composed of weakly bound polyelectrolytes.51,53 For instance, Hong et al. were interested on the impact of deposition technique on weak ionic interactions-mediated assemblies and measured a thickness of 412 nm for a [PS-b-P4VP/PS-b-PAA]30 film constructed by dip against 59.5 nm for a film elaborated by spin.51 In our case, the fast elimination of solvent during the spinning step facilitates van der Waals attractive interactions between PVA-g-OLLA and PVA-g-ODLA and minimizes adsorption of more outlying copolymers, resulting in a lower amount of deposited polymer. Also, the strong air shear and centrifugal forces are so dominant as they displace more weakly adsorbed PVA-g-OLA chains. Conversely, dip-assisted method allows enough time for PVA-g-OLA chains to diffuse and to adsorb onto the substrate via stereocomplexation. Moreover, the dip-mediated construction exhibits a growth mechanism in three steps that are each linear (Fig. 3(A)). The linearity in each regime indicates that the monolayer amount deposited at each deposition cycle is constant. The slope divergences observed at the 30th and 40th layer can be attributed to a peculiar chain organization between the two partners, which seems to be dependent on the number of deposited monolayers. Also, this break in slope might be explained by a surface coverage and by an interpenetration degree of deposited polymers which changes all along the deposition cycle. The polymer deposition can induce a roughness variation, which might change the apparent surface area for polymer deposition. By the way, possible partial desorption during the rinsing steps can explain the third absorbance evolution characterized by the lowest slope. Fig. 3(B) indicates that the spin-mediated film construction follows a two-step growth mechanism characterized by two linear evolutions with a slope divergence at the 45th deposited monolayer. This differs from more conventional LbL films mediated by electrostatic or hydrogen interactions,6,58,59 for which the growth mechanism often follows only one regime (linear or exponential). Herein, we can reasonably attribute these observations to the not so-common driving force for the construction of the LbL films, relied on van der Waals-mediated crystallization. In any case, whatever the deposition technique is, the IR profiles evidence that after the deposition of one PVA-g-OLLA layer (layer (i)), one part of OLLA immobilized onto PVA backbone forms stereocomplexes with ODLA segments belonging to the PVA-g-ODLA sublayer (layer (i − 1)) while one other part of OLLA remains available to efficiently interact with the next deposited layer (layer (i + 1)).
Sample | θwater value (°) |
---|---|
PVA* | 11.5 ± 1.2 |
PVA-g-ODLA (DSLac = 8%)* | 33.7 ± 3.7 |
PVA-g-OLLA (DSLac = 8%)* | 26.1 ± 2.9 |
SC of PVA-g-OLDA/PVA-g-OLLA (DSLac = 8%)** | 55.5 ± 3.6 |
A close inspection of Table 1 shows that the θwater values of PVA-g-OL(D)LA are higher than the one of pure PVA, related to the more hydrophobic character of OLA segments tethered to PVA backbone and mostly located at the air interface. Note that the θwater of PVA-g-ODLA is superior to the one of PVA-g-OLLA (33.7° versus 26.1°, respectively). Given the similar chemical structure of these two copolymers, the θwater difference might arise from a different interfacial OLA conformation, governed by the chirality (L or D) that leads to a change of both local surface chemical composition and roughness. Such a θwater difference as a function of the stereochemistry of PLA and a higher value for the D-enantiomer support works of Serizawa et al., who measured θwater values of 61° and 69° for PLLA and PDLA homopolymers, respectively.38 Note that a conformation-induced θwater difference was also reported for it- and st-PMMA.22 The water contact angle determined on PVA-g-OLLA/PVA-g-ODLA stereocomplex independently prepared is higher (55°), linked to a peculiar spatial rearrangement of the copolymers under co-crystallised form. Such a θwater increase between the homochiral polymers and the related stereocomplex was highlighted in the case of PLLA and PDLA homopolymer.38 Given that the θwater is strongly dependent on the OLA segments conformation, the values in Table 1 are just provided as guidelines. Indeed, the θwater value for PVA-g-OLLA/PVA-g-ODLA stereocomplex corresponds to the deposition of only one layer composed of preformed stereocomplexes, while our work consist in a sequential and successive deposition of each enantiomeric copolymer on the substrate.
Fig. 4 depicts the θwater value evolution of the dip- and spin-constructed [PVA-g-OLLA/PVA-g-ODLA]n films, measured after each deposited monolayer. The investigation of the wettability during the film deposition was shown to be particularly well-suited to gain insight on the internal structure of H-bond-mediated films,15 polyelectrolyte multilayers61 and also films based on it- and st-PMMA.22
Whatever the deposition method employed to construct [PVA-g-OLLA/PVA-g-ODLA]n LbL film is, the θwater evolution follows rather similar profiles. As can be seen in Fig. 4(A) and (B), the change of water contact angle can be divided in three domains (indicated by arrows): (i) a continuous θwater increase without alternate variation up to 10 monolayers, (ii) the second laying from 10 to 25 or 30 layers where the θwater stochastically changes as a function of the deposited polymer (with θwater of PVA-g-ODLA superior to the one of PVA-g-OLLA, as reported in Table 1), and (iii) the last domain with a distinct periodic oscillation when the top surface layer is alternatively varied. Note that from the first deposited monolayer, a water contact angle change is observed (for both deposition methods), while no IR signal was observed before the 20th and the 41st deposited layer for the dip- and spin-assisted films, respectively. Thus, we can ascertain that the lack of IR detection was solely due to a too limited amount of copolymers.
The first domain could be seen as an induction period, where the initial assembly yields a weak and scattered deposition and thus is strongly influenced by the underlying Si-wafer substrate, as established in literature.15,62 In the second domain, the increase of the difference in θwater between the two homochiral PVA-g-OLA can be ascribed to the continuous surface coverage occurring all along the deposition cycle. In the third domain, the same θwater value recorded after the deposition of one given enantiomeric polymer demonstrates that the extreme surface features (chemical composition and chain conformations) do not change. Note again that it remains delicate to compare the θwater collected after the deposition of one given copolymer with values reported for homochiral polymers in Table 1, since the water wettability is closely dependent on the OLA grafts density present at the surface as well as their spatial rearrangement. Also, it is possible that the film is not perfectly well-compartmentalized and individualized but rather stratified. The θwater value can reflect the mixed nature of a layer due to a partial diffusion of one given PVA-OLA layer (i) into the sublayers (i − 1, i − 2, i − 3…) and even the migration of PVA-g-OLA underlayers up to the outermost layer, which both might happen during the successive immersion steps. Note that the same trend was found for films constructed from PVA-g-OLA with DSLac = 2% deposited by dip-coating (Fig. SI5†). Although the two wettability evolution profiles are relatively similar, the water contact values recorded onto spin-assisted films are quite higher (Fig. 4(B)), which can be the consequence of differences in surface chemical composition and topology (see AFM analysis) stemmed from the deposition process. Indeed, as previously mentioned, the high speed spin-deposition induces strong air shear and centrifugal forces impacting the polymer adsorption mechanism.
Fig. 5(A) and (B) compare the topographic images of [PVA-g-OLLA/PVA-g-ODLA]25 (DSLac = 8%), using the two LbL assembly methods (dip and spin, respectively) by atomic force microscopy in tapping mode. First, the presence of organic matter observed in AFM images, compared with AFM analysis of neat silicon wafer exhibiting a Rq value of 0.496 nm (Fig. SI6†) enables to ascertain that the stereocomplexation-driven LbL assembly based on the alternate deposition of 50 layers of homochiral PVA-g-OLA leads to a covering multilayer films. Also, the collections on 2 μm × 2 μm indicate different surface morphologies of the two multilayer films (Fig. 5(a) and (d)).
The dip-conducted [PVA-g-OLLA/PVA-g-ODLA]25 surface morphology is characterized by the presence of several scattered polymorphic and polydisperse polymer aggregates which are stochastically dispersed on the surface and which can reach 200 nm in lateral dimension and almost 36 nm in height (Fig. 5(a) and (b)). The presence of some coacervates induces high Rq value (6.70 nm). These large diameters are probably overestimated due to the effect of the AFM tip. The surface aggregates are constituted of multiple stereocomplexed PVA-g-OLA copolymers, which yield segregated surface zones. Moreover, it is important to keep in mind that the topology can be affected by the drying step which can lead to an additional surface layer collapse. The magnification onto a zone of 800 nm × 800 nm exhibits a more homogeneous granular texture, characterized by a lower Rq value of 2.10 nm. This morphology differs from the ones reported for PLLA deposition onto a PDLA-immobilized surface which yielded bumpy surface.43,44 Moreover, dip-assisted [PLLA/PDLA] LbL films prepared by Akashi et al. showed nodular topology with very high Rms (up to 14.5 nm for only 12 deposited bilayers) ascribed to the fact that one chiral PLA is surrounded by three of its enantiomer in the trigonal crystal system of the stereocomplex.38 In our case, grafted copolymers and not homopolymers are employed, which closely impacts the modes of chain adsorption and thus the final observed morphology. By contrast, AFM pictures of the spin-assembled [PVA-g-OLLA/PVA-g-ODLA]25 (Fig. 5(d)) film exhibit more uniform and homogeneous morphology with only scarce aggregates with smallest dimension (up to 20 nm in height and 100 nm in lateral dimension, Fig. 5(e)), as also reflected by a lower Rq value (2.30 nm). The zoom on a zone of 800 nm × 800 nm underpins a rather featureless surface morphology (Fig. 5(f)). Thus, spin-assembled films appear smoother and flatter, which is consistent with reported bibliography.50,51 This can be rationalized by considering the short period of spinning and the strong centrifugal forces, which quite limits polymer arrangement onto the surface and leads to packed and ordered structures with reduced internal interfacial mixing, in contrast with the adsorption mechanism during dip-assisted deposition which is mainly diffusion-controlled. The shear stress successfully competes with intermolecular binding, resulting in chain flattening. As compared to drying step under nitrogen flux applied in dipping technique, the very high speed of rotation arising from spinning deposition enhances the evaporation of most of solvent (DMSO), which is a key factor controlling the conformation of adsorbed polymers and film structure. Moreover, it has been shown that as a function of the nature and the strength of the driving force, spin-assisted LbL assembly leads to highly stratified films, in comparison with more intermixed layers stemming from dip-assisted ones. It is the case for instance for polyelectrolyte multilayers made of weakly bound polyanions and polycations.52,54 This can also explain the differences in water contact angle values between the [PVA-g-OLLA/PVA-g-ODLA] films assembled by dip- or spin-coating.
As OLLA/ODLA based-stereocomplex results in crystalline domains with high melting temperature around 205 °C, it is reasonable to speculate that a heat treatment followed by a cooling-down step might induce a chain reorganization within films. Thus, the [PVA-g-OLLA/PVA-g-ODLA]25 dip-assisted film was subjected to high temperature (220 °C) under vacuum for 15 minutes, followed by a cooling-down up to room temperature. AFM analysis revealed noticeable change morphology stemmed from the thermal cycle (Fig. SI7†). Large triangular shape aggregates spatially extended on more than 1 μm are visualized. The heat thermal treatment can play on both size and morphology of crystals and also on the crystallinity rate. This triangle-based geometry, not so common since it is related to no crystalline cell, has already been reported by Brizzolara et al.,63 Okihara et al.,64 and by Cartier and co-workers for PLLA/PDLA blends.65 In particular, Cartier et al. ascribed this morphology to differences in crystallization rate of the PLLA and PDLA sequences, which can occur for imperfect mixtures (blends of enantiomeric polymers with different molecular weights and/or different dispersity index, or non equimolar blends).65 In our case, the OLA grafts have quite similar DPn and dispersity index (see experimental part). The blends were prepared with respect of stoichiometric conditions, but by considering the uncertainties of NMR measurements (around 5%), which allowed us for determining the DPlac and the DSLac, it is reasonable to assume that the blend contains a slight excess of one enantiomeric OLA. Moreover, graft copolymers (and not homopolymers) are used in our work, contrary to most of reported works. The presence of PVA backbone might constrain the growth crystal along specific directions, which can explain the observed morphology. Furthers works are in progress to gain insights on this peculiar aspect.
For the preparation of the model PVA-g-OLLA/PVA-g-ODLA stereocomplex under powder form, around 200 mg of PVA-g-OLLA and 200 mg of PVA-g-ODLA (both with DSLac = 8%) were separately solubilized in 20 mL of anhydrous DMSO at 40 °C overnight, then mixed under stirring. The blend was isolated by precipitation in ethanol, filtrated and then dried under vacuum at 80 °C for 24 h.
In the case of the spin-assisted LbL method, around 100 μL of a PVA-g-OLLA solution (C = 2 g L−1) was deposited onto the activated silicon substrate, which was then spun for 30 s at a speed of 3000 rpm using a Polo Spin 150i/200i spin-coater type from SPS-Europe. After the deposition of one monolayer, the substrate was rinsed with pure DMSO by using the same spinning time and speed, and dried by a gentle stream of nitrogen gas. PVA-g-ODLA was then deposited by following the same protocol and the cycle was repeated to produce 50 monolayers.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra22635j |
This journal is © The Royal Society of Chemistry 2015 |