Ya Zhou,
Le Li,
Yang Chen,
Huawei Zou* and
Mei Liang*
The State Key Lab of Polymer Materials Engineering, Polymer Research Institute of Sichuan University, Chengdu 610065, China. E-mail: hwzou@163.com; liangmeiww@163.com; Fax: +86-28-85402465; Tel: +86-28-85408288
First published on 12th November 2015
Functional graphite oxide (DGO) with amine-rich surface was synthesized through chemically grafting flexible poly(oxypropylene)diamine, and its epoxy (EP) composites were prepared. Fourier transform infrared spectra (FTIR) etc. confirmed the realization of chemical functionalization of DGO. The covalent functionalization of graphite oxide (GO) with poly(oxypropylene)diamine was favorable to its homogeneous dispersion in epoxy matrix. Meanwhile, the strong covalent interface formed between epoxy and DGO promoted the stress transfer. The addition of 0.3 wt% DGO increased the tensile strength, flexural strength, elongation at break and toughness of the epoxy resins by 20%, 40%, 90% and 145%, respectively. This showed higher improvements than those addition of GO. Therefore, significant improvements both in the strength and toughness of epoxy nanocomposites were achieved by the addition of trace DGO.
Graphene, consisting of a single-layered sheet of hexagonally arrayed sp2 hybridized carbon atoms, has a combination of exceptional mechanical, electrical and thermal properties, such as a Young's modulus of 1 TPa and breaking strength of 130 GPa.11–15 Owing to its excellent properties, polymer nanocomposites with graphite and its derivatives have attracted tremendous attention, both in industry and in academia.16,17 Meanwhile, to take full advantage of the potential of graphite as nanofiller, two critical factors should be taken into consideration. One is the homogeneous dispersion of graphite into the matrix, and the other is strong interfacial interactions required between the graphite and the matrix.18 Excellent dispersion quality ensures a high specific surface area which can guarantee the strong filler/matrix adhesion in the composites.19 Meanwhile, the strong interfacial interaction is beneficial to efficient stress transfer.10 However, due to the strong van der Waals forces, pristine graphite has a high tendency to agglomerate, which restricts its dispersion in polymer matrix seriously.20 In order to deal with the problems above, the oxidation of graphite that leads to the formation of graphite oxide (GO) is proposed. The functional groups (epoxide, hydroxyl and carboxyl groups) of GO can change the van der Waals significantly and afford active sites for further functionalization. This is beneficial to improve the solubility and processability as well as enhance the interactions with organic polymers.21,22 By far, various functionalization methods have been reported, including covalent and non-covalent functionalization.23
Considerable work has been carried out on the enhancement of the mechanical and thermal properties of GO-based epoxy (EP) composites.24–28 However, few studies have reported that the epoxy nanocomposites could achieve the improvement of strength and toughness simultaneously with the existence of functional graphite oxide (DGO). Zaman et al. achieved the surface modification of graphene with 4,4-methylene diphenyl diisocyanate (MDI), which led to improved dispersion and interface interaction in the epoxy. The filler/epoxy nanocomposites showed a further 96.1% increase of fracture energy release rate over the unmodified nanocomposite, but this was accompanied by a reduction of tensile strength.29 Chatterjee et al. have reported a maximum increase of 8% both in modulus and hardness for epoxy composite with 1.5 wt% of GO functionalized with dodecylamine (DDA). The fracture toughness of the filler/epoxy increased by 66% with the addition of 0.1 wt% functionalized-GO, but no more increase was observed as the loading of filler increased.30 Several studies reported that the presence of the amine groups on carbon materials could improve the adhesion of the filler to epoxy matrix, since these functional groups had good compatibility with this polymer system.31–33 Based on these ideas, the curing agent poly(oxypropylene)diamine D2000 is selected as the grafting molecule. On the one hand, it is a kind of flexible molecule and proposed to be compatible well with epoxy. On the other hand, the unreacted amino groups of poly(oxypropylene)diamine may form covalent bonding with epoxy resin, improving the interfacial interaction between graphene and polymer matrix. Meanwhile, the surface functionalization process is relatively simple and easy to operate. In previous studies, we investigated the effects brought by incorporating GO and DGO sheets in the curing process of EP, which established a basis for optimizing the performance of graphene/epoxy nanocomposites.34
In this work, the functional GO with amine-rich surface was prepared by introducing flexible poly(oxypropylene)diamine onto the GO surface, looking forward to improving the dispersion and reinforcing the interaction between the graphene and the matrix simultaneously. Compared with neat epoxy system and GO/epoxy system, the aim of our work was to study the incorporation of amine-rich GO surface on the influence of properties of epoxy nanocomposites. Besides, this study provided a better understanding of the relationship between structure and properties of the composites, which enabled improvement of the composites functionalities.
Fig. 2 shows the representative AFM images of GO and DGO sheets. The GO sheets show a smooth clean surface (Fig. 2a), and their length sizes range from 0.1 μm to 1.5 μm with a mean thickness of 0.936 nm, consistent with the reported results.37,38 After grafting poly(oxypropylene)diamine to GO, the mean thickness of DGO increases to 2.656 nm. An additional 1.72 nm increase primarily originates from the contribution of poly(oxypropylene)diamine, which is similar to the result reported by Lomeda et al.38 Besides that, the surface of the DGO is rougher than GO, which is also attributed to the bonding of poly(oxypropylene)diamine. The change of nano-layer morphology and thickness indicates the successful functionalization and the uniform distribution of grafting molecules on the GO surface.
Raman spectra of GO and DGO are shown in Fig. 3, as it is a convenient and powerful tool to probe the structure of GO and DGO. Both oxidation and grafting reaction generally introduce defects in graphite sheets.39 The defects are often pronounced in spectroscopic data, from which additional structural information of samples can be derived. The D band originates from defects inherent in the graphite and the edge effect of graphite crystallites, while the G band arises primarily from the presence of a sp2 carbon network. Compared with GO, the D peak of DGO red-shifts from 1340 cm−1 to 1328 cm−1, which arises primarily from the symmetry breaking at the edges due to poly(oxypropylene)diamine grafting.40 It is also worth noting that the G band shifts from 1584 cm−1 to 1595 cm−1, indicating a larger interlayer space for DGO.41 The 2D band, relative to stacking order in pristine graphite, generates a peak at about 2700 cm−1.42 However, it is barely visible for both GO and DGO, implying the decrease of stacking order. Meanwhile, the intensity ratio of D and G bands (ID/IG), related to the disordered or ordered crystal structure, can be seen as a measure of the extent of disorder of carbon.43 A simple method to assess the density of graphite defects is to calculate the crystallite size La. As proposed, (λlaser is the laser excitation wave length with the value of 633 nm).42 In our case, the ID/IG ratio of GO and DGO is 1.03 and 1.20 respectively. Hence, La of GO and DGO is 39.69 and 32.11 nm, respectively. The La of DGO reduces from 39.69 to 32.11 nm by grafting, indicating the defect density is significant and further supporting the assertion that covalent bond was formed between GO and poly(oxypropylene)diamine.
Further proof of the chemical transformations of poly(oxypropylene)diamine induced by grafting was obtained by thermogravimetric analysis (TGA). The plots for the GO and DGO in N2 atmosphere were investigated and the results are shown in Fig. 4a and b. For GO (Fig. 4a), the mass loss starts below 100 °C, which is ascribed to the evaporation of adsorbed water.44–46 As it is known, GO sheets bear oxygen-containing functional groups with strong hydrophilic properties, so that water molecules could be bound tightly into their stacked structure.47 The main mass loss occurring at around 200 °C is presumably due to pyrolysis of the labile oxygen-containing functional groups to yield CO, CO2 and steam.44,48 However, the steady loss observed for temperatures above 250 °C and up to 800 °C is assigned to the elimination of more stable oxygen functionalities.44,46
In the case of DGO (Fig. 4b), the peak representing maximum weight loss rate shifts to 373 °C, compared with that of GO (206 °C). It implies that the labile oxygen functional groups of GO have partly been replaced by poly(oxypropylene)diamine to increase the thermostability of GO. That is to say, the mass loss between 300 °C to 400 °C is presumably assigned to the decomposition of the grafting poly(oxypropylene)diamine on DGO.47 As shown in Fig. 4a, the residual char of GO is 46% at 800 °C, which is 29.8% higher than that of DGO. This indicates that DGO contains less carbon skeleton than GO due to the grafting of poly(oxypropylene)diamine, on the condition of the same weight.
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Fig. 5 SEM images of the freeze-fractured surface of the neat epoxy (a) and nanocomposites: (b) 0.3 wt% GO/EP, and (c) 0.3 wt% DGO/EP. |
The fractured surfaces after tensile tests are showed to explore the microstructure of the nanocomposite samples and the interface between the sheets and the epoxy matrix. As shown in Fig. 6a, the fracture surface of the pure epoxy is quite smooth, revealing the brittleness and its nature of weak resistance to crack initiation and propagation. On the contrary, the composites with GO and DGO exhibit rough surfaces, as shown in Fig. 6b and c. For the GO/epoxy nanocomposites, the SEM image presents typical aggregates of sheets in the middle of the surface, which is consistent with the freeze-fracture observations. Some gaps between GO sheets and matrix can also be found on the surface (see the red circle in the Fig. 6b), indicating the relatively weak interfacial bonding between the GO and the epoxy matrix. Such aggregates of GO sheets and poor sheet/matrix interface can cause a stress concentration during the fracture process, impairing stress transfer from the matrix to the sheets. Comparatively, no obvious aggregates and clear gaps between the DGO sheets and the matrix are observed on the fractured surface (Fig. 6c), revealing that the DGO sheets are well dispersed and embedded in epoxy. The improved interfacial interaction between sheets and matrix is primarily attributed to the functionalization of poly(oxypropylene)diamine. Meanwhile, the observed tortuous structures with hackles and ribbons reflect an increase of the energy dissipation during the fracture process and a higher fracture toughness value as shown in Fig. 7.
The full dataset for neat epoxy and its nanocomposites, including tensile strength, elongation at break and toughness (calculated by the area under the stress–strain curve) are listed in Fig. 7. The tensile strength of GO/EP containing low quantities of GO (0.2 wt%) shows only an 7.3% increase over the tensile strength of neat EP. Further increasing the GO content from 0.2 to 0.3 wt% decreases the tensile strength from 7.3% to 1.3% over that seen for the neat EP. A similar trend was also found for the elongation at break and toughness of the GO/EP composite material. This occurs because further loading causes the GO sheets to stack together, reducing the improvement of mechanical properties. Consequently, we attribute the limited and non-continuous improvements in tensile properties of the GO/EP to two reasons, (i) the properties of GO deteriorate as GO sheets produce aggregation, because these clusters behave as micrometre-size fillers with relatively low surface area (ii) from SEM analysis, some GO sheets are easily pulled out, generating gaps in the EP matrix. This suggests the weak adhesion and poor compatibility between the GO sheets and the matrix. The weak interfacial interaction leads to low load transfer efficiency at the interface.
In comparison, the DGO/EP exhibit superior improvements in mechanical properties. The tensile strength of DGO/EP containing low quantities of DGO (0.2 wt%) showed 14.7% increase over that of neat EP. Different from the addition of GO, increasing the DGO content from 0.2 to 0.3 wt% further increases the tensile strength and elongation at break to 70.56 MPa and 6.80%, respectively. Compared to neat epoxy, the DGO/EP with only 0.3 wt% DGO exhibits a dramatic increase in tensile strength (approximately 20%) and a pronounced improvement in elongation at break (approximately 90%) as well, revealing that DGO has an exceptional capacity in strengthening and toughening epoxy. A 145% increase in toughness with the addition of 0.3 wt% DGO further indicates the toughening effect of DGO is significant. The notable and continuous reinforcement and toughening effects with the increasing addition of DGO drive us to explore the underlying reasons and mechanisms.
On one hand, the excellent mechanical properties of nanocomposites are attributed to the graphite itself with the ultrahigh surface area and superior mechanical properties as filler. The possible strengthening mechanism of graphite sheets is attributed to the better adhesion, which is caused by the enhanced mechanical interlocking between the wrinkled surface of graphite sheets and the epoxy chains.49 On the other hand, the poly(oxypropylene)diamine chain grafted at the GO surface can prevent stacking and aggregation of GO sheets, thus improving the dispersion state of the graphite sheets in EP matrix. And the amine functional groups of DGO afford an amine-rich environment near the sheets for epoxide groups of epoxy to form covalent bonding between the sheets and the matrix during the curing process. Consequently, the interfacial interaction between different components becomes stronger. Meanwhile, the formation of strong flexible interface due to long soft grafting chains plays a significant role in transferring load from epoxy matrix to graphite sheets.
Fig. 8 shows the results of three-point-bending tests of the neat epoxy and nanocomposite samples. As shown in Fig. 8a, the flexural strength of both DGO/EP and GO/EP increases with increasing the sheets content. However, DGO/epoxy nanocomposites show a more prominent increase both in strength and modulus at 0.1–0.3 wt%. The addition of 0.3 wt% DGO generally maintains the increased flexural modulus of composites, while the GO/EP presents an obvious decrease in flexural modulus at 0.3 wt% (in Fig. 8b). Compared to neat epoxy, the DGO/epoxy with only 0.3 wt% DGO exhibits a dramatic increase in flexural strength (approximately 42%) and an improvement in flexural modulus (approximately 15%), implying that DGO has an excellent capacity in strengthening epoxy.
The highly enhanced mechanical properties achieved in the DGO/epoxy composites can be attributed to (i) good compatibility and dispersion of DGO in the epoxy matrix (ii) strong interaction between the sheets and the matrix, originating from the wrinkled surface and poly(oxypropylene)diamine functionalization.
Fig. 9 and Table 1 show the dynamic mechanical properties of neat epoxy and its nanocomposites. It is recognized that the incorporation of GO and DGO more or less increase the storage modulus and Tg with various loading, except for the 0.3 wt% of GO. However, nanocomposites containing DGO exhibit a better enhancement for the same loading. As shown in Fig. 9a, the addition of 0.3 wt% DGO can maintain the increased storage modulus of composites, while the addition of 0.3 wt% GO fails to improve the storage modulus of epoxy. In contrast, the higher loading of GO deteriorates the rigidity of epoxy. This can be explained by the reinforcing effect of DGO and the improved interface quality after surface functionalization.
wt% (GO/DGO) | Tg (°C) | |
---|---|---|
EP | 0 | 155 |
GO/EP | 0.1 | 161 |
0.2 | 172.5 | |
0.3 | 149.5 | |
DGO/EP | 0.1 | 163.5 |
0.2 | 174 | |
0.3 | 171 |
The glass transition temperature (Tg), reflecting the response of polymer segments to the imposed load significantly, is a macroscopic indication of the relaxation behavior of nanocomposites systems. And its magnitude is strongly influenced by embedded particles.25 As shown in Table 1, the Tg of DGO/EP containing only 0.2 wt% DGO (approximately 174 °C) was much higher than that of neat epoxy (155 °C), increasing by 19 °C. A similar trend could be found at 0.2 wt% loading of GO. The increased Tg value indicates that incorporating GO and DGO into the epoxy matrix both restrict the mobility of the polymer chains significantly so that the relaxation can only occur at higher temperature.
However, with higher content of GO introduced in epoxy, the Tg value of GO/EP demonstrated a significant decrease, even lower than that of neat epoxy. In contrast, the Tg of nanocomposites remained much higher value than that of neat epoxy (about an increase of 16 °C) at 0.3 wt% loading of DGO. Several reasons are probably ascribed to the above phenomena. First, in consistent with the results of SEM and tensile properties of nanocomposites, the aggregation of GO at higher loading leads to its poor dispersion in epoxy matrix and decreases the confinement effect, while the DGO remains a well-dispersed state in epoxy even with a higher loading. Moreover, introducing GO can disturb the curing reaction of epoxy, leading to low reaction conversion. This generally reduces the epoxy cross-linkage and increases the polymer segments mobility. On the other hand, embedded GO sheets may confine polymer segments and reduce the chain mobility. The balance of these two factors will influence the glass transition temperature. If the compromise factors tend to positive effect on polymer chain mobility, the Tg will decrease. The decreased Tg of GO/EP is consistent with Bao's results, who attributed this phenomenon to ‘‘cross-linking density reduction’’ effect.44 Besides, according to our previous study,34 we find that excess introduction of GO indeed interferences with epoxy curing reaction owing to the increment of viscosity, leading to a reduction in organic network density of epoxy. To sum up, an increase in the mobility of the epoxy segments results in the decreased Tg of GO/epoxy.
In the case of DGO/EP, the ends of the grafting chains participate in curing process of epoxy to form chemical bonds. It is the result of reaction between amine groups of poly(oxypropylene)diamine and epoxide groups of epoxy, which played the important role in remaining the cross-linking network density. The above reasons both explain the decreased Tg of GO/EP and the remained Tg of DGO/EP.
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