Yuanyuan Zheng†
ab,
Xiaoming Zhang†bc,
Yi Yaobc,
Xiaohong Chen*a and
Qihua Yang*b
aXihua University, Chengdu 310014, China
bState Key Laboratory of Catalysis, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, 457 Zhongshan Road, Dalian 116023, China. E-mail: yangqh@dicp.ac.cn
cGraduate School of the Chinese Academy of Sciences, Beijing 100049, China
First published on 7th December 2015
Ultra-small Au nanoparticles (<2 nm) supported on hollow silica nanospheres were successfully fabricated with the aid of chemical modification (–SH groups) or through simple immersion method, leading to supported catalysts Au/SH-HNS and Au/HNS. The resulting solid catalysts showed good thermal stability and the small particle sizes could be remained even at high temperature of 350 °C. Such catalysts were catalytically active in the oxidation of styrene using O2 as oxidant under 1 atm pressure. The catalytic results showed that the activity strongly depends on the Au loading amount, and the loading of 4–5 wt% led to the highest activity. Significant rate enhancement was observed with gold nanoparticles supported on pure silica in comparison with thiol modified silica nanospheres, suggesting the negative effects of thiol groups. The solid catalyst could be reused at least 8 reaction cycles without significant decrease in activity and selectivity. This study not only supplies an active, recoverable catalyst for the green transformation of styrene, but also demonstrates that the hollow silica nanosphere material has a superior ability in stabilizing metal nanoparticles against growth.
Recently, an increasing interest has been directed to the catalytic potential of gold catalysts in olefin oxidations since the pioneering work of Haruta who reported the remarkable catalytic activity of supported Au nanoparticles in directly oxidation of propene using molecular oxygen.7 The particle size of Au NPs is a critical factor for determining the catalytic performance, and ultra-small Au nanoparticle catalysts (<5 nm) have attracted considerable attentions due to their unique geometrical and electronic structures, making them promising candidates for novel catalytic sites.8,9 However, because of the rapid decreasing of melting point when Au particle size is reduced into nanoscale and Ostwald ripening, these particles are prone to agglomeration and sintering, leading to drastic loss of catalytic activity. Thus, stabilizing these ultra-small Au nanoparticles to enhance their resistance to sintering and deactivation is highly desirable.
Different strategies have been employed to enhance the catalytic activity and impede nanoparticle sintering under high temperature.10–16 One important rout is to incorporate Au nanoparticles in the framework of supports.17–19 For example, Song and co-workers demonstrated a nanoreactor catalyst with superb thermal stability by embedding highly dispersed Au nanoparticles into the inner wall of TiO2 hollow spheres.17 Wan and co-workers reported a coordination-assisted synthetic approach for the synthesis of highly active and stable gold nanoparticle catalysts in ordered mesoporous carbon materials.20 Encapsulation of the dispersed gold nanoparticles inside porous silica, CeO2, zeolite, etc. has been proven another important route to prevent nanoparticle sintering.14,21–23 For example, Mou and co-workers encapsulated monodispersed small Au nanoparticles inside hollow nanospheres through a water-in-oil microemulsion method.21 The presence of protection shell is feasible for enhancing the thermal stability against sintering. Though these strategies mentioned above have been proved to be efficient, developing simple method is still highly desirable.
It is proved that the support structure and pore architecture play a key role in stabilizing metal nanoparticles.24,25 Among various supports, our recently synthesized silica hollow nanospheres may be a good candidate for preventing the aggregation or the growth of metal nanoparticles due to the rather unique structure.26 Different to the widely used channel-like mesoporous materials such as MCM-41 and SBA-15, this material possess a small particle size less than 20 nm and microwindows on the shell. The isolated nanocaves of the hollow nanospheres can not only accommodate metal particles and provide specific microenvironments for catalytic reactions but also prevent the undesired aggregation and agglomeration of the metal nanoparticles. However, such support has not been explored to support Au nanoparticles as far as we know.
In this article, we report the construction of hollow silica nanosphere as efficient support for loading ultrasmall Au nanoparticles. The relationship of the Au loading, particle size and catalytic activity in the styrene oxidation using O2 as oxidant was investigated. This study not only leads to an active catalyst for the oxidation of styrene but also demonstrates the superior potentials of the hollow silica nanosphere material for preventing the aggregation or growth of metal nanoparticles.
Fig. 1 (A) FT-IR spectra of (a) HNS, (b) Au/HNS, (c) SH-HNS, (d) Au/SH-HNS, (e) Au/SH-HNS-air; (B) Raman spectra of (a) HNS, (b) SH-HNS. |
The porosity of silica hollow nanospheres before and after Au loading was characterized by N2 sorption measurement (Fig. 2). All the samples exhibit two capillary condensation steps in the N2 isotherm pattern, indicating that two types of pores coexist in the materials. The first hysteresis loop at relative pressure of 0.50–0.90 is from the void space of the hollow interior, and the second capillary condensation at relative pressure of 0.90–1.0 is from the void space of the aggregated nanospheres. The BET surface area of silica hollow nanospheres (HNS) and thiol functionalized silica hollow nanospheres (SH-HNS) are calculated to be 502 and 455 m2 g−1 respectively (Table 1). After loading with Au nanoparticles, slightly decrease in pore volume were observed, probably due to nanopore occupation by Au NPs. It should be mentioned that Au/SH-HNS-air exhibits higher surface area and pore volume than Au/SH-HNS (714 vs. 466 m2 g−1, 1.98 vs. 1.67 cm3 g−1) attributing to the remove of organic groups.
Transmission electron microscopic (TEM) images of silica hollow nanospheres loaded with Au are presented in Fig. 3. The Au/SH-HNS catalysts clearly show the existence of monodispersed hollow nanosphere with diameter of 18 ± 2 nm, wall thickness of 3.5 ± 0.5 nm and hollow cavity of 10–14 nm. As coordination agent, the presence of –SH groups was a critical factor for the adsorption of HAuCl4 from solution. The high adsorption capacity of SH-HNS allowed us to adjust the loadings of Au in a wide range, and the loading amount could be easily controlled between 0.57–6.81 wt% by adjusting the amount of added metal source (Table 2). The TEM images of representative catalysts Au/SH-HNS with Au loading of 4.40 wt% and 6.81 wt% are shown in Fig. 3a and b. The TEM images clearly show the uniform distribution of Au nanoparticles with a narrow size distribution inside the hollow nanocaves of silica hollow nanospheres. For the Au loading of 4.40 wt%, the particle sizes of Au is in a range of 1.0 ± 0.20 nm. When the Au loading was increased up to 6.81 wt%, the particle size increases slightly to 1.4 ± 0.25 nm. For better examine the detailed morphology of the hybrid Au catalysts, high-angle annular dark field scanning transmission electron microscopy (HAADF-STEM) image of Au/SH-HNS (4.40 wt%) was taken (Fig. 3h). As clearly seen, the particle size of Au is in a range of 1.0–1.3 nm and most of them uniformly distributed inside the hollow nanocaves of silica nanospheres. After –SH groups were removed by calcination at 350 °C in air, the nanoparticle size of Au increases from 1 ± 0.20 nm to about 3.2 ± 0.84 nm (Fig. 3c, Table 2). The growth of Au nanoparticles might be attributed to the high treatment temperature and the removal of –SH groups. Notably, Au/SH-HNS exhibited excellent high-temperature durability. After thermal treatment under 350 °C (H2 atmosphere), the particle size could be still kept below 1.5 nm (Fig. 3d). Encouragingly, the particle size of Au prepared by simple impregnation method was also smaller than 1.9 ± 0.34 nm using the silica hollow nanosphere as support (Fig. 3e). In comparison, the particle size of Au is larger than 8 nm with SBA-15 using similar impregnation method (Fig. 3f). These results demonstrate that the unique nanostructure of silica hollow nanosphere support is beneficial for obtaining ultra-small Au nanoparticles, probably due to the spatial restriction of the limited space of hollow nanosphere and the microwindows in the shell.
Entry | Catalyst | Au loadingb (wt%) | Average particle size (nm) | Conv. (%) | Sel. (%) | ||
---|---|---|---|---|---|---|---|
1 | 2 | 3 | |||||
a Reaction conditions: 5.5 mmol of styrene, 1.5 μmol of Au for each catalyst, 3 mL of dioxane, 100 °C, 12 h, 1 atm O2.b The Au loading content was detected by ICP measurement.c The reaction time is 11 h.d The reaction time is 9 h. | |||||||
1 | Au/SH-HNS | 0.57 | <1.0 | 18.6 | 8.3 | 84.2 | 7.5 |
2 | Au/SH-HNS | 1.15 | <1.0 | 30.1 | 27.6 | 61.6 | 10.8 |
3 | Au/SH-HNS | 2.06 | <1.0 | 31.8 | 40.6 | 47.6 | 11.8 |
4 | Au/SH-HNS | 4.40 | 1.0 ± 0.20 | 37.0 | 57.3 | 32.9 | 9.8 |
5 | Au/SH-HNS | 6.81 | 1.4 ± 0.25 | 27.7 | 53.8 | 39.3 | 6.9 |
6 | Au/SH-HNS-air | 5.76 | 3.2 ± 0.84 | 44.3 | 57.7 | 33.8 | 8.5 |
7 | Au/HNSc | 4.0 | 1.9 ± 0.34 | 45.6 | 68.6 | 23.2 | 8.2 |
8 | Au/SBA-15d | 4.0 | 8.4 ± 2.63 | 41.4 | 68.1 | 22.2 | 9.7 |
Notably, the activity and selectivity to styrene oxide of Au/HNS (4.0 wt%) are much higher than those of Au/SH-HNS and Au/SH-HNS-air (entry 7). Within 11 h, the conversion could reach as high as 45.6% with selectivity to styrene epoxide of 68.6%. This suggests that thiol may have negative effect on the catalytic performance of Au in the styrene oxidation reaction. Under similar reaction conditions, Au/SBA-15 with larger Au particle size exhibits good activity and selectivity towards styrene oxidation with a conversion of 41.4% and selectivity of 68.1% towards styrene oxidate within 9 h (entry 8). This indicates that styrene oxidation is not size sensitive with the size of less than 10 nm.
The time course plots for styrene oxide are shown in Fig. 4a with Au/HNS as a model catalyst. From the time course plots, we can see that the conversion increase linearly with the reaction time within 9 h. The zero-order reaction curve indicates a strong adsorption of styrene on the Au NPs, showing the free diffusion of reactants during the catalytic process. However, almost no increase in styrene conversion was observed after 9 h. During the reaction process, the selectivity changed a lot. At the initial stage, we can see that benzaldehyde was the main product and it decreases sharply with the reaction time. On the contrary, the selectivity to styrene oxide increases greatly with the reaction time increasing. Styrene oxide becomes the main products at high conversion, with a selectivity of 68.6%. Only slightly increase of acetophenone selectivity was observed during the catalytic process. The above results suggest that the active species resulting in the styrene oxide is formed during the catalytic process.
Recycle tests were conducted to assess the recyclability of Au/HNS catalyst, because durability is an important parameter of heterogeneous catalysts. After each cycle, the catalyst was separated by centrifugation, washed with dioxide, and used for the next run. The recycling results are displayed in Fig. 4b. No obvious deterioration of activity and selectivity was observed after even 8 cycles. After recycling, the ICP-AES was performed to determine the leaching of metal contents and the result indicates that 90.5% of the gold was remained on the catalyst. Notably, the hollow nanostructure and small Au nanoparticle sizes could be remained after recycling though a little increase in size was observed (Fig. 3g). These results suggest that Au/HNS is robust catalyst to be stably recycled.
The pure silica hollow nanospheres, HNS, were also synthesized as above without the additive of MPTMS, and the surfactant was removed by calcination.
Au/SH-HNS-air was obtained similarly with above except that the solid material was firstly calcinated at 350 °C for 3 h under air atmosphere to remove –SH groups before reduction in H2.
Au/HNS catalyst was prepared through an impregnation method: 0.40 g of HNS was dispersed into 2 mL aqueous solution containing 16 mg of Au (HAuCl4·4H2O as precursor). After ultrasonic treatment for 5 min, the mixture was stirred for 12 h at room temperature. The solvent was then removed by rotation evaporation at room temperature. Afterwards, the reduction with H2 was carried out under the same conditions as mentioned above, and the obtained solid catalyst was donated as Au/HNS. For comparison, SBA-15 was also used as support, and the obtained sample was donated as Au/SBA-15.
Footnote |
† These authors contributed equally to this research. |
This journal is © The Royal Society of Chemistry 2015 |