JaeSoul Lee‡
a,
Hyung-Seok Lim‡a,
Yong Soo Kang*b and
Kyung-Do Suh*a
aDepartment of Chemical Engineering, College of Engineering, Hanyang University, Seoul, 133-791, Republic of Korea. E-mail: kdsuh@hanyang.ac.kr
bWCU Department of Energy Engineering, College of Engineering, Hanyang University, Seoul, 133-791, Republic of Korea
First published on 27th November 2015
In this work, we propose a facile fabrication method for C-doped zinc oxide (ZnO) submicron spheres using ionizable surface groups without an additional surface modification process after heat treatment. The synthetic method is comprised of diffusion of zinc precursors into pH-responsive polymer microspheres and a subsequent heat treatment step. After heat treatment at a certain temperature, the ionizable functional groups remaining on the surface of the C-doped ZnO submicron spheres resulted in improved dispersion stability of the spheres in the fluid colloidal system. Using the photocatalytic activity test, the relationship between dispersion stability and the photocatalytic property of the C-doped ZnO submicron spheres was investigated. As a result, the content of carbon atoms and the surface functional groups depended on the pH of the reaction medium.
In this paper, we suggest a facile fabrication method of C-doped ZnO submicron spheres with good dispersion stability using poly(methacrylic acid/ethylene glycol dimethacrylate) [poly(MAA/EGDMA)] microspheres as a template without an additional surface modification process. Since pH-responsive polymer templates have a tunable storage capacity for Zn metal precursors, the amount of carbon atoms doped in the resulting ZnO submicron spheres is easily controlled by adjusting the pH of the reaction medium. Additionally, the ionizable functional groups of the carbon residue remaining on the surfaces of the ZnO submicron spheres can improve the dispersion stability. As a result, the photocatalytic performance of ZnO submicron spheres is closely connected to carbon doping and dispersion stability in the aqueous solution. The effects on the amount of carbon doped in ZnO submicron spheres and the remaining functional groups on the particle surfaces are discussed in this study.
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Scheme 1 Schematic illustration of the fabrication process of the C-doped ZnO submicron spheres using reaction media with three different pHs. |
Fig. 1a–c show SEM images of the poly(MAA/EGDMA)/amorphous ZnO microspheres prepared in solutions with different pHs (2.9, 4.8, and 7.6). The morphologies of the three samples were similar to that of poly(MAA/EGDMA) microspheres before introduction of the zinc precursors (Fig. S1†). However, after the introduction of the zinc precursors, the particle size increased as the pH of the medium increased. Fig. 1d shows that the TGA curves of the three samples have similar thermal degradation processes, while different residual masses were exhibited. With the increase in temperature, the polymer phase in the composite microspheres decomposed rapidly from 380 °C. For the samples prepared at pH 2.9 and 4.8, the residue accounted for approximately 20% of the composition at 500 °C, while the sample prepared at pH 7.6 left approximately 25% residue. At pH 7.6, the polymer phase absorbed more of the water in contact with the Zn precursors via polar groups in the polymer backbone than at pH 2.9 and 4.8. HR-TEM and EDX mapping images were analyzed to investigate the morphologies of Zn precursors introduced into the polymer phase at different pHs. Despite the large amount of Zn precursor, as illustrated in Fig. 1d, the three samples exhibited a smooth surface, and there was no difference in the HR-TEM images of the three samples prepared at different pHs, as shown in Fig. 2a–c. Alternatively, the EDX spectroscopy elemental maps interestingly demonstrated that the concentration and location of Zn atoms introduced to the polymer phase were quite different in the three samples. The concentration of Zn atoms in the composite microspheres prepared in the aqueous pH 7.6 solution was greater than that of the two samples prepared at pH 2.9 and 4.8. Accordingly, the carbon concentration decreased as the number of Zn atoms increased, as shown in Fig. 2d–f. For the sample prepared at pH 7.6, the Zn atoms were well dispersed throughout the polymer phase. These results indicate that the Zn precursors were introduced from the surface to the center of the polymer microsphere, and the amount of introduced Zn precursor can be controlled by adjusting the pH of the reaction medium.
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Fig. 1 SEM images of poly(MAA/EGDMA)/amorphous ZnO microspheres synthesized in aqueous solutions with three different pHs; (a) 2.9, (b) 4.8, and (c) 7.6. (d) TGA curves of the three samples. |
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Fig. 2 HR-TEM and EDX mapping images of the poly(MAA/EGMDA)/amorphous ZnO microspheres prepared in aqueous solutions with different pHs; 2.9 (a, d and g), 4.8 (b, e and h), and 7.6 (c, f and i). |
Fig. 3 shows the SEM, TEM, and FIB-SEM images of C-doped ZnO submicron spheres obtained after poly(MAA/EGDMA)/amorphous ZnO microspheres were synthesized under one of three different pH conditions and subsequent heat treatment at 500 °C. SEM images illustrate uneven particle surfaces of the three heated samples and different average particle diameters. The average diameters of the C-doped ZnO submicron spheres in the three pH solutions were 310, 325, and 362 nm, respectively (to obtain the number average particle size, around 100 particles in one SEM image were analysed with Adobe Photoshop software). The particle size of the C-doped ZnO submicron spheres increased as the pH increased because the amount of Zn precursors introduced into the polymer phase increased at higher pH, as shown in Fig. 3. TEM images of the three samples show that a submicron sphere consisted of several nano-grains; consequently, all samples had a porous structure, as shown in Fig. 3d–f. The cross-sectional images observed with FIB-SEM clearly illustrate that the C-doped ZnO submicron spheres had internal pores. After the Zn precursors were introduced into the three-dimensional colloidal networks, the heat-treated sample was composed of nano-sized ZnO particles rather than single, submicron particles as the remaining residue from the polymer phase acted as a barrier to prevent the growth for a large size particle.26
Fig. 4 shows XRD patterns of three C-doped ZnO samples prepared under different pH conditions and pure ZnO nanoparticles synthesized via the same experimental conditions without the polymer template. All samples exhibited several peaks corresponding to the (100), (002), (101), (102), (110), (103), (200), (112), (201), (004) and (202) planes, which are typical of hexagonal wurtzite ZnO (JCPDS-80-0074). The HR-TEM image of C-doped ZnO submicron spheres fabricated at pH 7.6 shows a d-spacing of 0.26 nm, corresponding to the interspacing of the (002) lattice plane, as shown in Fig. S3.† Additionally, the three C-doped ZnO samples displayed a red-shift of the diffraction peaks to the 2θ angle, which is ascribed to residual stress and the doped carbon effect in the crystalline ZnO.22,27 These results suggest that our synthetic system using pH-responsive polymer microspheres is an effective way to prepare carbon-doped metal oxide particles. Compared to pure ZnO, C-doped ZnO displays low intensity peaks because carbon residues remaining in the heated samples hinder the crystal growth of ZnO, resulting in a reduction in the intensity of diffraction peaks.
To compare the optical properties of all samples, the UV-visible diffuse reflectance spectra and Tauc plots were analyzed, as shown in Fig. 5. The absorption characteristics of pure ZnO and C-doped ZnO submicron spheres were different. The C-doped ZnO submicron spheres fabricated using polymer microspheres demonstrated enhanced light absorption and a significant red shift of the optical bandgap edge into the visible-light region. Consequently, the C-doped ZnO submicron spheres had low band gap energy. These results are attributed to the carbon atoms in the ZnO submicron spheres after heat treatment.28
ZnO microspheres contained carbon atoms throughout the submicron particle. In addition, a small amount of the carboxylic acid groups of the polymer backbone remained on the surfaces of the C-doped ZnO submicron spheres after heat treatment at 500 °C, as illustrated in Scheme 2. There are two primary reasons for this result. First, after Zn precursors were introduced into the polymer microspheres, (–COO−)2 Zn2+ was formed in the polymer phase and improved the thermal stability of the composite microspheres during heat treatment. In general, the introduction of metal ions into the polymer phase with carboxylic acid (–COOH) groups can modify the physicochemical properties of the polymer films such as electrical properties, water adsorption, viscosity, and thermal stability.29 In these experiments, most of the poly(MAA/EGDMA) microspheres prepared using the distillation–precipitation method were decomposed at temperatures less than 500 °C, as shown in Fig. S1c.† However, the thermal characteristics of the polymer microspheres were changed by introduction of Zn precursors.
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Scheme 2 Schematic illustration of the facile fabrication method of C-doped ZnO submicron spheres with ionizable functional groups using pH-responsive polymer microspheres. |
Since the –COOH groups can be in the form of a carboxylate (–COO−) through proton exchange under the neutral condition, Zn2+ in an aqueous solution has strong interaction with –COO− groups of the polymer back bone. The thermal stability of poly(MAA/EGDMA)/Zn precursor composite microspheres improved as the (–COO−)2 Zn2+ form increased in the polymer phase, as shown in Fig. 1d. Thus, the functional groups remained after growth of ZnO nano-crystals at 500 °C due to better thermal stability of the (–COO−)2 Zn2+ form than the –COOH groups. Secondly, it is also important that the Zn precursors are diffused into the polymer phase and not adsorbed onto the surfaces of the polymer microspheres, as shown in the HR-TEM and EDX mapping images (Fig. 2). Therefore, two-step purification via repetitive centrifugation with ethanol and water was used to remove the Zn precursors adsorbed on the surfaces of the polymer microspheres.
XPS was conducted to analyze the surface characteristics of all C-doped ZnO submicron spheres. The XPS peaks corresponding to C 1s are shown in Fig. 6. Peaks of C 1s belong to the carbon–oxygen compounds, such as sp3, C–OH and COOH, which remained on the surfaces of the C-doped ZnO submicron spheres. The FT-IR spectra show that the carboxylic acid groups were ionized on the surfaces of C-doped ZnO submicron spheres fabricated at pH 7.6, as shown in Fig. S4.† In addition, the atomic percentages of the surface carbons of the three samples fabricated in aqueous solutions with different pHs were 9.88% (pH 2.8), 11.72% (pH 4.8), and 12.53% (pH 7.6), respectively. This result shows that the amount of Zn precursors introduced into the outer phase of the polymer microspheres had an effect on the remaining surface groups of the grown ZnO submicron spheres after heat treatment. Since the carboxylic acid groups were ionized and had a negative charge, the physical properties of samples in the aqueous solution were investigated. The average particle size and zeta potential values of all samples dispersed in the aqueous solutions are listed in Table 1. Despite the fact that pure ZnO nanoparticles have a nano-size diameter in the dried condition, as shown in the SEM images (Fig. S3†), the average particle size was approximately 2800 nm in an aqueous solution. The average diameter of the C-doped ZnO submicron spheres fabricated under acidic conditions in a colloidal system was 2125 nm, while they had an average submicron size of 310 nm in the atmosphere. Alternatively, the particle diameters of two samples fabricated in aqueous solutions with pH 4.8 and 7.6 were 299.7 and 318.2 nm, respectively. This phenomenon can be explained by the zeta potential measurement.
Sample | Particle size in aqueous solution after ultra-sonication (nm) | Zeta potential (mV) |
---|---|---|
Pure ZnO | 2803 | −3.47 |
C/ZnO-pH 2.9 | 2125 | −10.3 |
C/ZnO-pH 4.8 | 299.7 | −27.8 |
C/ZnO-pH 7.6 | 318.2 | −38.0 |
The zeta potential values of the three samples fabricated using a polymer template increased as the pH level of the reaction medium increased. In general, it is possible that colloids are in a stable when the zeta potential exceeds ±30 mV. The zeta potential values in Table 1 demonstrate why the average particle diameters of the dried samples were quite different than those in an aqueous solution. Therefore, the dispersion state of the colloids was closely related to the remaining functional groups on the surfaces of the C-doped ZnO submicron spheres fabricated using pH-responsive polymer microspheres.
Fig. 7 shows the dispersion stability of all samples in a colloidal system. After all colloidal solutions were prepared by mechanical stirring with ultra-sonication, the dispersion stability was measured for 30 min using a Turbiscan dispersion stability analyzer without agitation. The Turbiscan stability index (TSI) represents the change in dispersion stability with time, and a larger TSI value indicates poor dispersion stability. Compared to pure ZnO, the three kinds of C-doped ZnO submicron spheres showed better dispersion stability. The sample fabricated at pH 7.6 especially exhibited very good dispersion stability for 30 min. The dispersion characteristics of all colloidal solutions were well matched with the zeta potential values, as shown in Table 1. In other words, it is important that the charge repulsive force of the photocatalyst particles is stable in an aqueous solution.
Fig. 8 show the photocatalytic degradation of MB against the C-doped ZnO submicron spheres and pure ZnO nanoparticles under UV irradiation from a 16 W lamp. The power of the light is an essential factor for photocatalytic performance because the degradation of MB molecules strongly depends on the light intensity. Fig. S5† shows the photocatalytic degradation of MB using C-doped ZnO submicron spheres fabricated at pH 7.6 under UV irradiation from a 300 W UV lamp. A very fast degradation rate was exhibited under the 300 W UV lamp. However, this performance was not attributed to the pure photocatalytic activity of the C-doped ZnO sample. In our previous work, we reported that MB molecules in an aqueous solution were decomposed by the high temperature from a strong UV light.30 Thus, a weak UV light (16 W) was used to measure the precise photodegradation performance of the photocatalysts. All photocatalyst powders were prepared in the dark with magnetic stirring for 1 h before UV light irradiation. In this step, all samples showed poor adsorption of MB, which might be due to the very low surface areas of the samples, as shown in Fig. S6.† However, the photocatalytic efficiencies of all samples were quite different from one another. The changes in MB concentration were analyzed as a function of UV irradiation time, as shown in Fig. 8a. During UV irradiation, the photocatalytic performance of the C-doped ZnO submicron spheres fabricated using polymer microspheres was better than that of pure ZnO nanoparticles. Although they have a low specific surface area, the C-doped ZnO submicron spheres fabricated at pH 4.8 and 7.6 exhibited good photocatalytic efficiencies of approximately 80% and 83%, respectively, after UV irradiation for 1 h. As expected, the sample fabricated at pH 7.6 showed the fastest rate constant of all the samples investigated, as shown in Fig. 8b. Good photocatalytic efficiency of C-doped ZnO submicron spheres was attributed to the dispersion stability of photocatalyst particles and the carbon doping that hinders the recombination rate of photo-generated electrons and holes at suitable doping levels. To demonstrate the effect of dispersion stability on the surface functional groups, the morphologies, chemical characteristics, and photocatalytic activities of C-doped ZnO submicron spheres were compared with and without surface functional groups. Fig. S7† shows the effect of heating temperature on the morphology and crystallinity of C-doped ZnO submicron spheres. In general synthetic methods for metal oxide photocatalysts, the crystallinity of metal oxides increases as the heating temperature increases. Metal oxide photocatalysts with high crystallinity exhibit good photocatalytic activity for degradation of organic pollutants. However, in our case, despite the fact that heat-treated samples at higher temperatures of 650 and 800 °C have better crystallinity, they showed poor photocatalytic activities, as shown in Fig. S7–S9.† Fig. S8† displays the FT-IR spectra of all samples at different heating temperatures. The surface functional groups corresponding to the carboxylic acid and carboxylate groups disappeared as the heating temperature increased, whereas the peak intensity corresponding to ZnO increased. Based on these results, the most important factor to improve photocatalytic efficiency is the dispersion stability of photocatalysts in the fluid colloidal system. In order to verify the practical application, C-ZnO submicron spheres were recycled in three successive photocatalytic test, as shown in Fig. S10.† The photocatalytic activity of C-ZnO submicron spheres prepared in pH 7.6 exhibits high photocatalytic efficiency in every cycle. Fig. S11† shows SEM, TEM images, XPS and FT-IR spectra of C-ZnO submicron spheres after three-cycle test. The three C-ZnO samples after each cycle of photocatalytic degradation exhibit no significant morphological and structural changes compared to C-ZnO sample before any photocatalytic tests. Besides, the surface functional groups of the C-ZnO submicron spheres survived even after three-cycle test with photocatalytic reaction. These results show that the photocatalytic system containing colloidal C-ZnO with a good dispersion stability has reusability as well as high photocatalytic activity.
Footnotes |
† Electronic supplementary information (ESI) available: SEM images, TGA curve and FT-IR spectrum of poly(MAA/EGDMA) microspheres; SEM images of pure ZnO nanoparticles; HR-TEM image and FT-IR spectra of C/ZnO submicron spheres prepared in aqueous solutions with different pHs; the photocatalytic degradation (under 300 W UV irradiation) of MB over C/ZnO submicron spheres prepared in aqueous solution with pH 7.6; nitrogen adsorption–desorption isotherms and pore size distribution plots of C-doped ZnO fabricated in aqueous solutions with different pHs; SEM images, XRD patterns and FT-IR spectra of C/ZnO submicron spheres prepared with different temperatures. See DOI: 10.1039/c5ra21265k |
‡ These authors contributed equally to this work. |
This journal is © The Royal Society of Chemistry 2015 |