Xiufeng Tang*ab,
Chunhan Hseiha,
Fang Oua and
Seng-Tiong Hoa
aDepartment of Electrical Engineering and Computer Science, Northwestern University, Evanston, Illinois 60208, USA. E-mail: tbrenda@sina.com; chunhanhseih2013@u.northwestern.edu; sth@northwestern.edu
bState Key Laboratory of Solidification Processing, School of Materials Science and Engineering, Northwestern Polytechnical University, Xi'an 710072, China. Tel: +86 29 88494574
First published on 12th November 2015
ZnO/SnO2 equal-cosubstituted In2O3 (ZITO) films were deposited by ion beam assisted deposition onto n-InP and p-GaAs substrates. Rapid contact annealing processes (RCP) at different temperatures were done to study the thermal stability of their interfacial contact properties between ZITO films and the semiconductor substrates. Oxygen flow rate during deposition is the main tuning parameter for ZITO films growth. Highest conductivity for ZITO film deposited at the oxygen flow rate of 0 sccm (ZITO-0) was got at 525.2 S cm−1; lowest optical loss at wavelength of 1550 nm for ZITO film prepared at the oxygen flow rate of 7 sccm (ZITO-7) was obtained at 592.7 cm−1. Ohmic contacts have been achieved between ZITO films and n-InP pretreated both by hydrogen plasma and by oxygen plasma (H2-cleaned n-InP and O2-cleaned n-InP). The contact between ZITO-0 film and H2-cleaned n-InP substrate shows good thermal stability in RCP, the specific contact resistivity of 1.84 × 10−4 Ω cm2 for as-deposited ZITO-0 film contact to H2-cleaned n-InP and 1.24 × 10−4 Ω cm2 for the one annealed at 450 °C. While, RCP at proper temperature (360 °C and 400 °C) is the key to achieve ohmic contact between ZITO-0 film to H2-cleaned p-GaAs substrate.
There is much study on equal-cosubstituted ZITO reported. G. B. Palmer5 reported a conductivity of over 500 S cm−1 to 2575 S cm−1 for reduced bulk In2−2xZnxSnxO3 with x = 0–0.4 and the conductivity generally decreased with the increasing cosubstitution concentration. A. Ambrosini6 showed that carrier concentrations and mobilities for the unreduced cosubstituted bulk In2−2xZnxSnxO3 are 1.7 to 3.0 × 1020 cm−3 and 18–31 cm2 V−1 s−1 respectively and for reduced samples are 3.2 to 7.0 × 1020 cm−3 and 13–14 cm2 V−1 s−1. As to equal-cosubstituted ZITO films, M. Zhang9 prepared crystalline Zn0.3In1.4Sn0.3O3−δ films (x = 0.3) by pulsed laser deposition (PLD) on (0001) Al2O3 substrates and the as-deposited ZITO film showed a conductivity of 2516 S cm−1, a carrier concentration of 3.9 × 1020 cm−3 with n-type transport, and a mobility of 39.7 cm2 V−1 s−1. Besides, also by PLD, D. Bruce Buchholz10 prepared amorphous ZITO films from a target with the composition of In1.40Zn0.33Sn0.27O3 and reported a conductivity of 1700 S cm−1, a carrier concentration of 3 × 1020 cm−3 and a mobility of 36 cm2 V−1 s−1. Especially, low refractive index n = 1.85 ± 0.1 and lower optical loss coefficient than ITO in the near infra-red region were reported by Julia M. Phillips.12 ZITO is therefore a promising material for application in III–V semiconductor optoelectronics and photonic devices working in near infrared wavelength that require transparent electrodes. Good electrical and optical properties and low refractive index relative to InP (n ≈ 3.2) and GaAs (n ≈ 3.4) gift ZITO films good possibility that they could be used as a conducting waveguide cladding material for current injection into high refractive index contrast nanophotonic devices.13,14 However, there isn't much reported regarding the electrical contact properties of ZITO with III–V semiconductors such as InP and GaAs that are often used in such devices. Critical concerns for these applications are the optimization between the electrical conductivity and the optical loss of bulk ZITO films, and the interfacial electrical contact property and its thermal stability of ZITO films and semiconductor substrates in the post-deposition contact annealing process. Good ohmic contact with minimized contact resistance and its good thermal stability in post-deposition annealing process are critically necessary.
Previously, CdO films and In2O3 films were ever studied as transparent electrodes and ohmic contacts with low contact resistance to n-InP substrates were obtained.15,16 However, CdO is toxic and the electrical conductivity of In2O3 is relatively poor. Equal-cosubstituted ZITO based on the literature research could possess superior properties to CdO or In2O3.
In this study, zinc-indium-tin oxide (ZITO) films were prepared by ion beam assisted deposition (IAD), in which about 40% of the indium in the In2O3 structure is replaced by substitution with zinc and tin in equal molar proportions: In2−2xZnxSnxO3−δ, where x = 0.4. The oxygen flow rate during deposition is the main tuning parameter for films growth and its effects on optical and electrical properties of ZITO films were discussed. The electrical contact properties across the interface between the contact material, ZITO, and the semiconductor, n-InP and p-GaAs were investigated. Prior to film deposition, hydrogen or oxygen plasma pretreatments were done on n-InP and p-GaAs substrates to remove C, N contaminants, which were also expected to change the effective surface state of semiconductor substrates,17 with the passivation effect of atomic hydrogen by terminating the surface dangling bond18,19 and the activation effect of O-plasma treatment by improvement of the surface work function resulting from the increase of oxygen concentration on the surface.20,21 In addition, rapid contact annealing processes (RCP) around 360 °C to 450 °C were carried out and thermal stability of the interfacial contacts was discussed.
During deposition, local temperature of the sample was stabilized by cooling water to be less than 50 °C. The oxygen partial pressure, which is controlled by the O2 flow rate of the assistant beam, is the main tuning parameter for ZITO films growth. O2 flow rates of 0 sccm, 3 sccm, 5 sccm, and 7 sccm were used and the deposited corresponding films are referred to as ZITO-0, ZITO-3, ZITO-5, and ZITO-7 respectively. Deposition time is 40 min and work pressure is 4.5 × 10−4 torr. The film thickness is about 100 nm, which is tested by an alpha-step 200 from Tencor Instruments. Other detailed parameters of ZITO film deposition are listed in Table 1.
| Forward power (W) | Beam voltage (V) | Accelerate voltage (V) | Beam current (mA) | Argon neutron (sccm) | Argon source (sccm) | Oxygen (sccm) |
|---|---|---|---|---|---|---|
| Main beam | ||||||
| 230 | 1000 | 160 | 95 | 3 | 10 | 8 |
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| Assisted beam | ||||||
| 98 | 200 | 350 | 35 | 3 | 10 | 0, 3, 5, 7 |
Cross-sectional morphology of the as-deposited and the 360 °C-annealed ZITO-0 films on p-GaAs substrates were examined using scanning electron microscope (SEM, Hitachi S4800) and the elemental composition by energy dispersive spectroscopy (EDS). Microstructure of the as-deposited and the 360 °C-annealed ZITO-0 films on silica glass was examined by an RIGAKU: ATX-G X-ray diffractometer.
:
H2
:
Ar = 10
:
30
:
10 sccm, 50 mtorr, 200 W) to form ZITO islands and complete the fabrication process.
Electrical current–voltage (I–V curve) characteristics between ZITO films with n-InP and p-GaAs substrates were measured by standard two-probe measurement method using a Kiethley 2400 source meter. Before the electrical contact of ZITO films to n-InP and p-GaAs was tested, ohmic contact of ZITO-0 film to Ti/Au was verified, shown in Fig. 2.
| Deposition condition (O2 flow rate) | 0 | 3 | 5 | 7 |
|---|---|---|---|---|
| Carrier concentration (cm−3) | 2.49 × 1020 | 5.32 × 1019 | 2.72 × 1019 | 5.44 × 1018 |
| Conductivity (S cm−1) | 525.2 | 186.9 | 92.5 | 16.7 |
| Hall mobility (cm2 V−1 s−1) | 13.2 | 22.2 | 21.2 | 19.2 |
| Complex Refr. Ind. @ 1550 nm (n + ik) | 1.32 + 0.29i | 1.73 + 0.066i | 1.86 + 0.0416i | 1.92 + 0.0331i |
| Optical loss @ 1550 nm (cm−1) | 9775.3 | 3096.7 | 1499.7 | 592.7 |
| Optical band gap (eV) | 3.61 | 3.59 | 3.56 | 3.56 |
Fiber-optic communication transmission C-band around 1550 nm are most widely-used, which have the lowest attenuation loss and achieve the longest range. Therefore, in this study, optical constants (refractive index n, absorption coefficient k and optical loss coefficient α) at 1550 nm are extracted from the transmittance and reflectance spectra of ZITO films, shown in Fig. 3. It can be seen that the optical transmittance of ZITO in the visible and near-IR regions is about 75% to 90%, which is consistent with reported.10,23 Additionally, the fundamental absorption edges of ZITO generally lie in the UV and shift to shorter wavelengths with lower O2 flow rate, due to the Moss–Burstein shift induced by the increasing carrier concentration.24 The filling of excessive carriers in the conduction band leads to the increase of the optical band gap energy.
To remove the reflection and interference effects between glass substrates and ZITO films, the measured transmittance of ZITO films were corrected by T/1 − R.15,23 Fig. 4 is the illustration of the correction for ZITO-3 film, from which it can be seen that after corrected, interference fringes resulted from the reflection disappeared. All optical constants are calculated from corrected transmittance of ZITO films, shown in Table 2. The refractive index n at the wavelength of 1550 nm increases from 1.32 to 1.92 in dependence of the increasing O2 flow rate during film deposition, because of the more sufficient oxidation. It should be noted that the refractive index of ZITO-0 film is extremely low as 1.32, which means big refractive index contrast between ZITO and n-InP or p-GaAs is obtained and strong confinement of light will be achieved as cladding material. Optical loss α at 1550 nm was calculated using the relation
, where d is the film thickness, about 100 nm. It is highest for ZITO-0 film at 9775.3 cm−1 and lowest for ZITO-7 film at 592.7 cm−1, where higher loss at higher carrier concentration results from free carrier absorption and free carrier scattering.
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| Fig. 4 Correction of the transmittance spectra of ZITO-3 film for reflection and film–substrate interference. | ||
Optical band gap of ZITO films is estimated using the graph of (αhν)1/2 versus hν (ref. 10 and 23) (as shown in Fig. 5), where α is the optical loss coefficient at energy hν. It is shown the optical band gap decreases with the decreasing carrier concentration from 3.61 eV for ZITO-0 film to 3.56 eV for ZITO-7 film, which results from the band filling effect, also known as the Burstein–Moss shift.24 In addition, comparing with the un-doped In2O3 films,16 the optical band gap of ZITO is lower because of the bandgap narrowing, known as many-body effect.5
:
Zn
:
Sn is 3.2
:
1.2
:
1 by at%, very close to the target composition, suggesting about 40% of the indium in the In2O3 structure is replaced by substitution with zinc and tin in equal molar proportions: In2−2xZnxSnxO3−δ, where x ≈ 0.4, is the exact solubility limit for both zinc and tin in In2O3 structure.5,6
Fig. 7 shows XRD spectrum of the as-deposited and the 360 °C-annealed ZITO-0 films coated on silica glasses, suggesting that both the as-deposited and the 360 °C-annealed ZITO-0 films are amorphous. M. S. Grover's study23 showed the fact that ZITO is a multicomponent oxide semiconductor system ensures that the structure remains amorphous under a wide range processing conditions.
For H2-cleaned substrates as shown in Fig. 8(c), all ZITO film contacts to n-InP showed ohmic behavior. What's more, Fig. 8(d) showed corresponding dynamic resistances of ZITO film contacts to H2-cleaned n-InP, which were calculated from their I–V curves. It can be seen that when the O2 flow rates are 3 sccm and 7 sccm, the dynamic resistances are small and the biggest dynamic resistance was observed at 5 sccm.
We estimate barrier heights (qΦBn) of the contacts, which is related to the Padovani–Stratton parameter defined by
| n-InP | ZITO-0 | ZITO-3 | ZITO-5 | ZITO-7 |
|---|---|---|---|---|
| Solvent-cleaned | 0.824 eV | 0.697 eV | 0.695 eV | 0.688 eV |
| H2-cleaned | 0.668 eV | 0.668 eV | 0.682 eV | 0.668 eV |
| O2-cleaned | 0.668 eV | 0.925 eV | 0.902 eV | 0.668 eV |
From Table 3, it can be seen that for solvent-cleaned samples, the barrier height monotonously gets lower with the increasing O2 flow rate, 0.688 eV for ZITO-7 film contact to n-InP corresponding to its approximate ohmic contact (seen in Fig. 8(a)). For O2-cleaned samples, when the O2 flow rates were 3 sccm and 5 sccm, contacts of ZITO film to n-InP show much greater barrier height than the solvent-cleaned counterparts, corresponding to their Schottky behavior (seen in Fig. 8(b)), which agrees well with Milliron's study20 and Wu's study21 about the activation effect of O2 plasma treatment on semiconductors by improving the surface work function. But when the O2 flow rates were 0 sccm and 7 sccm, contacts show really low barrier heights and standard ohmic contacts were observed (seen in Fig. 8(b)). We know ZITO-0 film possesses the highest oxygen vacancies and ZITO-7 film possesses the highest oxygen concentration. The fact that ohmic contacts happen to ZITO-0 film and ZITO-7 film, while Schottky behavior happens to ZITO-3 film and ZITO-5 film, indicates the oxygen state in ZITO film plays a key role in its contact to O2-cleaned n-InP. Comparing with both the solvent-cleaned and the O2-cleaned samples, barrier heights of H2-cleaned samples are all much lower, corresponding to their ohmic behavior (seen in Fig. 8(c)), suggesting that H2 plasma pretreatment to n-InP can lower the contact barrier height and is conducive to form ohmic contact due to its passivation effect on the substrate surface, which is in good agreement with Huang's study on contact of Ti and 4H-SiC.27 But ZITO-5 film contact to H2-cleaned n-InP shows a higher barrier height than other three ZITO-0, ZITO-3 and ZITO-7 films.
According to the classic metal–semiconductor contact theory, in order to achieve ohmic contact between a TCO film and an n-type nondegenerate semiconductor, it is required that the Fermi level of the TCO be less than that of the semiconductor.28 ZITO films will possess higher work function with higher O2 flow rates during film deposition, originating from the lower carrier concentration of the films (shown in Table 2). While for solvent-cleaned samples, the barrier height of ZITO film contacts to n-InP substrate decreases with the increasing O2 flow rate, which means, for ZTIO film contacts to solvent-cleaned n-InP, work function of ZITO films has little effect on the barrier height of the contacts and the interfacial state is the key factor. When the n-InP substrates were pretreated by H2 or O2 plasma, ohmic contacts were achieved, which also approves that.
Comparing with our previous study16 on un-doped In2O3 film contacts to n-InP, where monotonous change rules were observed: with the increasing O2 flow rate, the contact barrier height increases for solvent-cleaned samples, which follows the classic metal–semiconductor contact theory; for H2-cleaned and O2-cleaned ones, results agree well with the passivation effect of H2 plasma and the activation effect of O2 plasma, in this paper on ZITO film contacts to n-InP, things are complicated: only for solvent-cleaned samples, the contact barrier height decreases monotonously with the increasing O2 flow rate, which doesn't follow the classic metal–semiconductor contact theory; while for H2-cleaned and O2-cleaned samples, no obvious change rules can be obtained. So, it can be concluded it is the multicomponent of ZITO that causes things complicated. But details are not clear now and further researches on contact of TCO films to semiconductors are needed.
Specific contact resistivities of ZITO film contacts to H2-cleaned n-InP were calculated from their dynamic resistances with TML method. Besides the ZITO film/n-InP substrate interfacial contact resistance, the dynamic resistance as calculated from I–V curve is the total resistance also including the resistances due to the test circuit, the probes, the metal pads, the ZITO film, the InP substrate, and the probe/metal and the metal/ZITO interfaces. The resistances due to the test circuit, the probes, the metal pads and the probe/metal pad interfaces can be calculated from the tested I–V curves when the two testing probes are placed in one testing bar of the contact pattern (seen in Fig. 1), which is 1.79 Ω. In addition, contact of the metal pads to ZITO film is verified to be ohmic, seen in Fig. 2. So, resistances due to the metal/ZITO film interfaces and the ZITO film itself can be negligible, in consideration of the good conductivity of ZITO-0 films. Now, only the ZITO film/n-InP substrate interfacial contact resistance and the n-InP substrate resistance are left, which follows the structure of TML presented by E. F. Schubert.29 The specific contact resistivities are calculated as 1.84 × 10−4 Ω cm2, 1.52 × 10−6 Ω cm2, 7.42 × 10−3 Ω cm2 and 1.60 × 10−6 Ω cm2 for ZITO-0 film, ZITO-3 film, ZITO-5 film and ZITO-7 film contacts to H2-cleaned n-InP, respectively.
Though the as-deposited ZITO-3 film and ZITO-7 film contacts to H2-cleaned n-InP possess lower specific contact resistivities, the ZITO-0 film contacts to both H2-cleaned and O2-cleaned n-InP substrates show good contact thermal stability during the following RCP, shown in Fig. 9. The specific contact resistivities of ZITO-0 film contacts to both H2-cleaned and O2-cleaned n-InP in the following RCP were also calculated with TML method. For H2-cleaned n-InP substrates, the specific contact resistivities of ZITO-0 films are 1.84 × 10−4 Ω cm2, 7.5 × 10−4 Ω cm2, 7 × 10−4 Ω cm2 and 1.24 × 10−4 Ω for as-deposited, 360 °C-annealed, 400 °C-annealed and 450 °C-annealed samples respectively, which first shows an increasing trend and then decreases with the increasing annealing temperature. For O2-cleaned n-InP substrates, the specific contact resistivities of ZITO-0 films are 1.79 × 10−5 Ω cm2, 4.32 × 10−4 Ω cm2, 1.63 × 10−3 Ω cm2 and 4.64 × 10−3 Ω cm2 for as-deposited, 360 °C-annealed, 400 °C-annealed and 450 °C-annealed samples respectively, which shows a monotonic increasing trend with the increasing annealing temperature, probably because the oxide interlayer induced by O2 plasma treatment gets thicker in RCP and the contact barrier increases.15 So, the electrical contact property of ZITO-0 film contact to H2-cleaned n-InP substrate has better thermal stability than O2-cleaned ones and the passivation effect of H2 plasma will not weaken even after contact annealing process high at 450 °C.
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| Fig. 9 I–V curve measurements of ZITO-0 film contacts to n-InP substrates after rapid contact annealing process, (a) H2-cleaned; (b) O2-cleaned. | ||
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| Fig. 10 I–V curve measurements of ZITO film contacts to p-GaAs with different O2 flow rates during film deposition: (a) solvent-cleaned; (b) H2-cleaned; (c) O2-cleaned. | ||
While after RCP at 360 °C and 400 °C, ohmic contacts of ZITO-0 films to H2-cleaned p-GaAs were achieved, shown in Fig. 11. Comparing with the as-deposited ZITO-0 film contact to H2-cleaned p-GaAs, the contact barrier decreases sharply after annealed. Though when the annealing temperatures are 360 °C and 400 °C, ohmic contacts were achieved, Schottky behavior was observed when the annealing temperature was increased to 450 °C. Studies30,31 have shown that during annealing process, GaOx interlayer will be produced because of the interdiffusion of the film and the substrate. The existence of such oxide interlayer will increase the contact barrier, but meanwhile more Ga vacancies will be produced on the surface of the substrate. And high vacancy concentration means high electrical current of the tunneling effect between the TCO film and the GaAs substrate. So after annealed at proper temperature, contact resistance will be decreased on some level. But when the annealing temperature is too high, thickness of such GaOx interlayer will get increased and the interfacial electrical property will be deteriorated.
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| Fig. 11 I–V curve measurements of ZITO-0 film contacts to H2-cleaned p-GaAs after rapid contact annealing process. | ||
The specific contact resistivities of the 360 °C-annealed and the 400 °C-annealed ZITO-0 films to H2-cleaned p-GaAs were calculated with TML method, which are 2.01 × 10−2 Ω cm2 and 2.12 × 10−2 Ω cm2, respectively. Comparing with contacts of ZITO-0 film to H2-cleaned n-InP (seen in Fig. 9), such specific contact resistivities are much higher.
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