Mohammad R. Alenezi*a,
T. H. Alzankia,
A. M. Almeshala,
A. S. Alshammarib,
M. J. Beliatisc,
S. J. Henleyd and
S. R. P. Silvad
aCollege, of Technological Studies, Public Authority for Applied Education and Training, P.O. Box 42325, Shuwaikh, Kuwait. E-mail: mr.alenezi@paaet.edu.kw
bDepartment of Physics, College of Science, University of Hail, P.O. Box 2440, Hail, Kingdom of Saudi Arabia
cDepartment of Energy Conversion and Storage, Technical University of Denmark, Frederiksborgvej 399, 4000 Roskilde, Denmark
dNanoelectronics Center, Advanced Technology Institute, University of Surrey, Guildford, GU2 7XH, UK
First published on 23rd November 2015
The size of a metal oxide nanostructure plays a key role in its performance as a gas sensor. ZnO nanostructures with different morphologies including nanowires at different diameters and nanodisks at different thicknesses were synthesized hydrothermally. Gas sensors based on individual nanostructures with different sizes were fabricated and their sensing properties were compared and investigated. Nanowires with smaller diameter size and higher surface to volume ratio showed enhanced gas sensing performance. Also, as the nanodisk thickness gets closer to the thickness of the ZnO depletion layer, the sensitivity increases significantly due to the semi complete depletion of the nanostructure. Our results were explained using a modified general formula for a ZnO ethanol sensor. The formula was established based on the chemical reaction between ethanol molecules and oxygen ions and considering the effect of the surface to volume ratio as well as the depletion region of the nanostructure. This work can be simply generalized for other metal oxides to enhance their performance as gas sensors.
Gas sensors based on metal oxides have been broadly investigated for different reasons including ease of production and low cost. Nevertheless, the gas sensing properties of these sensors depend greatly on their size, morphology and structure of the sensing materials. That is why it is very challenging for gas sensors based on bulk materials to attain high sensing performance. On the other hand, nanostructured metal oxides provide a sensible alternative to achieve the required performance. Nanostructured gas sensors based on different metal oxides have been widely studied in recent years.3–6 Among them, ZnO has received the greatest deal of attention due to the significant progress and development in the controlled synthesis of many of its nanostructures.7–12 In our previous reports, the synthesis techniques as well as the sensing properties of sensors based on ZnO nanostructures with different morphologies including nanowires (NWs), nanodisks, nanobrushes, hierarchical nanodisks, nanoleaves, and nanoflakes were presented.10–17 Moreover, the role of the exposed polar facets of the nanostructure on its performance as a gas sensor was investigated in another report.18 Even though, there are reports on nanostructured metal oxide gas sensors, a deeper understanding of the impact of the nanostructure size on its performance as a gas sensor is still needed.
Our studies as well as many in the literature concluded that the morphology and size of nanostructure used in the sensor have a strong impact on its response characteristics. Different models have been presented trying to explain sensor response characteristics. A contact controlled model19 and surface-depletion controlled model20 were proposed to explain the enhanced ethanol gas sensing properties of nanostructures. Similarly, Chen et al.21 have used space-charge model to explain ultrahigh sensitivity to ethanol of ZnO flowers consisting from 15 nm thick nanowires. The density functional theory (DFT) was also applied to better understand the sensing mechanism of ZnO nanostructures.22 The outcome of this study was an exponential formula of ZnO sensor response. Based on that, Hongsith and co-workers tried to generalize a formula of ZnO gas sensors based on ethanol adsorption mechanism.23
In this report, a general formula for ZnO ethanol sensor is established by considering ethanol molecules reacting with oxygen ions and taking the surface depletion layer in account. The developed general formula is then used to explain the enhancement in sensitivity resulting from increased surface-to-volume ratio and surface depletion layer for one-dimensional (1-D) NWs and two-dimensional (2-D) nanodisks. This work can be simply generalized for other metal oxides.
To explain the interaction between oxygen ions and gas molecules, the general model presented by Hongsith and co-workers of ethanol gas on the surface of an n-type ZnO is used.23 When ethanol molecules interact with oxygen ions on the ZnO surface, electrons are liberated and sent back to the conduction band as represented in the following reactions in eqn (1) and (2) for O− and O2−, respectively.
![]() | (1) |
![]() | (2) |
Consequently, the rate equations for the electron density can be produced as follow:
![]() | (3) |
![]() | (4) |
![]() | (5) |
In eqn (5), (n) is the electron density, (b) can take the value of 1 for singly charged oxygen and 0.5 for doubly charged oxygen, and kEth(T) represents the reaction rate constant.
By solving the integration of eqn (5), n can presented as follow:
n = kEth(T)[Oionads]b[CH3CH2OH]bt + n0 | (6) |
In this case the electron concentration in air is (n0). It is assumed that both carrier concentrations n and n0 under ethanol and air are independent of time at equilibrium.
Therefore, eqn (6) can become
n = ΓtkEth(T)[Oionads]b[CH3CH2OH]bt + n0 | (7) |
![]() | (8) |
The sensor sensitivity, Sg = Ra/Rg where Ra is the sensor resistance in air, and Rg is the sensor resistance under ethanol gas. Thus,
![]() | (9) |
Eqn (9) can be rewritten in a compressed form relating the sensitivity to ethanol concentration (Cg) as follow:23
Sg = aCgb + 1 | (10) |
log(Sg − 1) = log![]() ![]() ![]() | (11) |
From this relation it can be realized that log(Sg − 1) is linearly related to logCg with a slope of b value.
As stated before, the increased surface area is the key factor behind the enhancement observed when nanomaterials are used as sensing materials. In fact, the density of adsorbed oxygen ions is predominantly controlled by the surface-to-volume ratio of the nanostructure. Therefore, it should be considered in the formula of the sensitivity. The following equation shows the dependence of the density of adsorbed oxygen ions on the surface-to-volume ratio of the structure.
![]() | (12) |
![]() | (13) |
The width of the surface charge region (W) is represented below.
W = Ld(eVs/kT)1/2 | (14) |
![]() | (15) |
The morphology and crystal structure of as-prepared products were observed using Philips XL-20 scanning electron microscope at 10 kV. Photoluminescence (PL) spectroscopy was performed at room temperature using a Cary Eclipse spectrometer with an excitation wavelength of 325 nm. The surface composition of the ZnO samples were determined using PHI QUANTUM 2000 photoelectron spectrometer (XPS) using a monochromatic magnesium X-ray source. The binding energies were calibrated with respect to the signal for adventitious carbon (binding energy of 284.6 eV).
Three NW gas sensors were fabricated based on individual NWs with diameters of 400, 150, and 85 nm on SiO2/Si substrates with pre-patterned gold electrodes. The spacing between the electrodes was 5 μm. Moreover, three nanodisk gas sensors were also fabricated based on individual nanodisks with thicknesses of 150, 100, and 50 nm on SiO2/Si substrates with pre-patterned gold electrodes. The spacing between the electrodes was 2.5 μm. Before measurement, sensors fabricated were further aged at 200 °C for 2 days to improve the stability before testing. The gas sensing properties were measured using a home-made gas sensing chamber attached to a Keithley 4200 semiconductor analyzer.
The sensor response, Sg, is defined as Sg = Ig/Ia, where Ig is the sensor current value in the tested gas environment and Ia is the current value in air. The measurements were done under fixed bias. The response time, tr, is defined as the time required for the current to reach 90% of the equilibrium value after injecting the gas, and the recovery time, td, is defined as the time necessary for the sensor to return to 10% above the original current value in air after releasing the gas from the test chamber.
Fig. 1 shows an SEM image of a sensor based on a 400 nm ZnO NW (ZNW400) as well as its ethanol gas sensing characteristics at 300 °C for different concentration levels. For ethanol at levels of 100, 300 and 500 ppm, the ZNW400 sensor responses are 4.3, 9, and 13.4, respectively (Fig. 1(a)). Fig. 1(c) show plots of log(Sg − 1) versus logCg for the ZNW400 sensor where a linear relationship as described by eqn (11) is observed. The value of b of this sensor is 0.560. This value suggests that the dominant adsorbed oxygen species at the surface of the ZNW400 sensor are O2− ions.18,24
![]() | ||
Fig. 1 (a) Ethanol gas sensing characteristics, (b) an SEM image and (c) log(Sg − 1) vs. log![]() |
Fig. 2 shows an SEM image of a sensor based on a 150 nm ZnO NW (ZNW150) as well as its ethanol gas sensing characteristics at 300 °C for different concentration levels. For ethanol at levels of 100, 300 and 500 ppm, the ZNW150 sensor responses are 7, 15, and 22.5, respectively (Fig. 2(a)). Fig. 2(c) show plots of log(Sg − 1) versus logCg for the ZNW150 sensor where a linear relationship as described by eqn (11) is observed. The value of b of this sensor is 0.5665 which suggests that the O2− ions are the dominant adsorbed oxygen species at the surface of the ZNW150.18,24
![]() | ||
Fig. 2 (a) Ethanol gas sensing characteristics, (b) an SEM image and (c) log(Sg − 1) vs. log![]() |
Fig. 3 shows an SEM image of a sensor based on an 85 nm ZnO NW (ZNW85) as well as its ethanol gas sensing characteristics at 300 °C for different concentration levels. For ethanol at levels of 100, 300 and 500 ppm, the ZNW150 sensor responses are 11.2, 21.4, and 33, respectively (Fig. 3(a)). Fig. 3(c) show plots of log(Sg − 1) versus logCg for the ZNW85 sensor where a linear relationship as described by eqn (11) is observed. The value of b of this sensor is 0.5722 suggesting O2− ions species on the surface of the ZNW85 sensor.18,24
![]() | ||
Fig. 3 (a) Ethanol gas sensing characteristics, (b) an SEM image and (c) log(Sg − 1) vs. log![]() |
The diameters of the ZNW400, ZNW150, and ZNW85 are fairly greater than the Debye length. Therefore, in this case the impact of the depletion region is limited and the surface-to-volume ratio (S/V) of these nanostructures is expected to be the predominant factor in the gas sensing performance represented in eqn (13).23 The dependence of sensitivity on the diameter of the NW can be clarified by calculating the surface-to-volume ratio and applying them in eqn (16) for the sensor sensitivity ratio.18
![]() | (16) |
Table 1 presents the calculated sensitivity ratios of each two sensors at different ethanol concentrations of 100, 300, and 500 as well as their corresponding experimental results. Compared with their corresponding surface-to-volume ratios presented in the last row, a good agreement is noticed. Hence, it is concluded that the increase in the surface-to-volume ratio enhances the sensitivity. Furthermore, comparing the sensor response characteristics of the three tested sensors ZNW400, ZNW150, and ZNW85 depicted in Fig. 1(b), 2(b) and 3(b), respectively, it is clear that increasing the surface-to-volume ratio of the NW also enhances the speed of response and recovery.
In the rest of this section, the impact of the thickness of the ZnO nanodisk on its performance as gas sensor is investigated by comparing sensors fabricated based on nanodisks with different thicknesses. Fig. 4(a)–(c) show SEM images of ZnO nanostructured gas sensors based on individual ZnO nanodisks with thicknesses of 150, 100, and 50 nm, respectively. Plots of the sensitivity of the three ZnO nanodisk gas sensors (ZND150, ZND100, and ZND50) versus ethanol gas concentrations under the optimum operating temperature of 350 °C are shown in Fig. 4(d).
![]() | ||
Fig. 4 SEM images of the (a) ZND150, (b) ZND100, and (c) ZND50; (d) sensitivity versus ethanol gas concentration, and (e) log(Sg − 1) vs. log![]() |
For ethanol at concentration levels of 100, 300 and 500 ppm, the ZND150 sensor responses are 12, 21, and 28, respectively. The responses of the ZND100 to the same levels of ethanol concentrations are 19, 33, and 45, respectively. The third gas sensor based on the thinnest ZND50 showed the highest gas responses of 166, 298, and 403 to ethanol concentrations of 100, 300, and 500, respectively.
Fig. 4(e) show plots of log(Sg − 1) versus logCg for the three devices where linear relationships are observed. The value of b of the ZND150, ZND100, and ZND50 sensors are 0.523, 0.519, and 0.538, respectively. These values suggest that the dominant adsorbed oxygen species at the surface of the three ZND sensors are O2− ions. At constant temperatures, the existence of these ions on the nanodisk surface builds a depletion layer by seizing electrons from the conduction band dropping the conductivity of the ZnO nanodisk.18
Applying the same model used in the NWs case which considering only the surface-to-volume ratio of the nanostructure, the sensitivity ratio of the nanodisk sensors with different thicknesses, Th150, Th100, and Th50 can be represented as follow:
![]() | (17) |
The sensitivity ratios that are calculated using eqn (17) and those based on our experimental results are shown in Table 2. On one hand, the difference between the calculated and measured sensitivity ratios of ZND150 and ZND100 is around 35%. On the other hand, the differences between the calculated and measured sensitivity ratios when comparing the sensitivity of ZND50 with those of ZND100 and ZND150 are 532% and 719%, respectively. A significant variation in the differences in the three cases is observed. The calculations that are obtained using surface-to-volume ratio model are only acceptable for the sensitivity ratio between ZND150 and ZND100. The calculations for the other two cases involving ZND50 are not satisfactory and the applied model must be improved. The calculated Debye length of ZnO (Ld) is 23 nm which is comparable to the values reported in the literature about 30 nm.25,26 Since the value of 2Ld = 46 nm, it is suspected that the reason behind the observed significant variation is that the thickness of the ZND50 is comparable to twice the Debye length. Hence, in the following section the model is developed to consider the influence of the surface-to-volume ratio as well as the effect of the depletion region.
As discussed earlier, under ethanol environment its gas molecules react with oxygen ions on the ZnO nanodisk surface resulting in more free electrons. This lowers the width of the depletion layer and enhances the conductivity of the ZnO nanodisk subsequently. Therefore, the density of carriers has a significant impact on the thickness of the conductivity channel, and is represented using (Ld) as follow:
![]() | (18) |
![]() | (19) |
The sensitivity ratio considering the influence of the surface-to-volume ratio as well as the effect of the depletion region between two sensors that are based on two nanodisks with different thicknesses is represented as follow:
![]() | (20) |
The calculated sensitivity ratios of the three nanodisk sensors as well as the experimental results are shown in Table 2. It is evident that after considering the effect of the depletion region the calculated results are in a good agreement with the experimental measurements in all cases. The difference between the calculated and measured sensitivity ratios between ZND150 and ZND100 is only 5% now. Furthermore, the differences between the calculated and measured sensitivity ratios when comparing the sensitivity of ZND50 with those of ZND100 and ZND150 are 6.7% and 5.6%, respectively. The ZND50 sensor with a thickness value that is comparable to twice the Debye length value (2Ld) showed an outstanding performance. These results suggest that the sensitivity enhancement of the ZnO nanodisk sensor is prominent when the thickness of the nanodisk is close to 50 nm.
Fig. 5 presents the ZND50 sensor response to ethanol concentration levels from 1 to 500 ppm. The ZND50 sensor demonstrates impressive response characteristics in comparison with the rest of the tested ZnO nanostructures in this study as well as those reported in the literature.27–30 The response time and recovery time of the ZND50 sensor to 5 ppm ethanol are about 10 and 13 s, respectively. With the increase in ethanol concentration, the response time decreases gradually. The response times are calculated to be approximately 8 s for 20 ppm acetone and 4 s for 100 ppm. The decrease in response time can be explained by the variation of the saturation time (the time required for complete coverage of the sensor surface by the ethanol molecules) and the mean residence period of acetone molecules on the ZND50 surface. When the concentration of ethanol is low, the reaction between ethanol molecules and oxygen species occurs in a relatively long period of time which slows the response of the sensor. On the other hand, when ethanol concentration is at higher level, the time needed for the reaction is decreased causing the response time to be shorter.
ZnO NW and ZND nanostructures obviously have different morphologies and exposed facets, which allow them to have different physical and chemical properties.15 The NW is a 1D structure with nonpolar exposed facet as can be seen from the NW SEM images shown in Fig. 1–3. On the other hand, the ZND is 2D structure with polar exposed facets as shown in Fig. 4. Polar exposed facets can be more active and have a higher ability to absorb oxygen as we found from the following PL and XPS analysis, which affect gas sensing properties greatly.18
XPS analysis was performed to investigate surface structure of the two ZnO nanostructures. Fig. 6(a) shows the Zn 2p XPS peaks of ZnO NWs and ZNDs. The two Zn 2p XPS peaks are similar for their position and distribution. On the contrary, we noted a difference in their corresponding O 1s XPS peaks. In both peaks are asymmetric and show a visible shoulder. As presented in Fig. 6(b) and (c) both O 1s XPS peaks can be decomposed into three Gaussian components centered at ∼530.1 eV (OL), 531.5 eV (OV), and 532.5 eV (OC). The OL element of O 1s spectrum is ascribed to O2− ions on wurtzite structure of hexagonal Zn2+ ion array, surrounded by Zn atoms with their full complement of nearest-neighbour O2− ions. The binding energy element OV is due to O2− ions in oxygen-deficient regions within the matrix of ZnO. Finally, the OC element is ascribed to chemisorbed and dissociated oxygen species.15 Hence, we can use the OC intensity of the different ZnO nanostructures to measure the oxygen-chemisorbed ability of their different exposed facets. The percentages of the OC element in the two nanostructures are approximately 3% (ZNWs) and 15% (ZNDs). This means that ZNDs with polar exposed facets may absorb more oxygen species than ZnO NWs with nonpolar exposed facets. XPS analysis also suggests that nanostructures with polar exposed facets like ZNDs have better gas sensing properties than nanostructures with nonpolar exposed facets like NWs.
![]() | ||
Fig. 6 (a) Zn 2p XPS spectra peaks of ZNWs and ZNDs, (b) O 1s XPS spectra of ZNDs, (c) O 1s XPS spectra of ZnO NWs, and (d) room temperature PL spectra of ZnO NWs and ZNDs. |
Fig. 6(d) shows the PL spectra of the ZnO NWs and ZNDs. From the plots, we can see two bands for each ZnO nanostructure. The first band is a luminescence band centered at 386 nm and the second is a broadband in the region of 450–850 nm. The intensity of the broad luminescence band for the ZNDs is obviously greater than that of the NWs. While the peak centered at 386 nm of ZNWs is higher in intensity.15,18 This later peak centered at 386 nm (3.22 eV) is usually ascribed to the near band-edge emission of ZnO (3.37 eV) and the free excitons recombination. Conversely, the broad band in the visible light region is considered an indication of the surface oxygen vacancies. Therefore, this analysis shows that ZND has more chemisorbed oxygen on its surface than the NWs, which means that ZND sensor is more sensitive than the NW sensor.
This difference in the abilities of ZnO NWs and ZNDs to absorb oxygen species may explain why each nanostructure has a specific optimum operating temperature (300 °C for the ZnO NWs and 350 °C for ZNDs). When the operating temperature is low, ZnO sensors show low conductivity, which increases as the operating temperature increase because of the increase in electron density by thermal excitation. With further increase in operating temperature (around 175 °C), the conductivity increases due to oxygen adsorptions on the nanostructure surface. The oxygen chemisorption process at this stage decreases the density of free electrons and challenge the thermal excitation of electrons. This challenge of the two conflicting processes carry on to the complete coverage of nanostructure surface with chemisorbed oxygen species and ZnO sensors demonstrate the maximum sensitivity. No more oxygen can be chemisorbed after this stage and any increase in the operating temperature will only excite electrons thermally and cause the sensitivity to decrease. Hence, the optimum operating temperature of ZND sensor is greater than that of the NW sensor due to the higher ability of ZND to absorb oxygen species.15,18
Furthermore, the ZND gas sensor is tested at the operating temperature of 350 °C under a range of reducing gases including methanol, ethanol, acetone, toluene, ammonia, and carbon monoxide. All gases were injected at the concentration level of 100 ppm. The sensitivity values to the tested gases are demonstrated in Fig. 7. The sensitivity of the ZND sensor toward ammonia and carbon monoxide was low, while it was very high toward ethanol, methanol, and acetone. This variation in sensitivity toward different gases may originate from the effect of operating temperature. Different gases may have different optimum operating temperatures.
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