Peijiang Liuab,
Zhengjun Yao*ab and
Jintang Zhouab
aCollege of Materials and Technology, Nanjing University of Aeronautics and Astronautics, Nanjing 211100, Jiangsu, People's Republic of China. E-mail: cz2343222@163.com; Tel: +86 152 5181 6557
bJiangsu Key Laboratory of Advanced Structural Materials and Application Technology, Nanjing 211100, Jiangsu, People's Republic of China
First published on 28th October 2015
For the first time, silane coupling agent modified Ni0.4Zn0.4Co0.2Fe2O4 ferrite covered with reduced graphene oxide nanocomposites were synthesized by a simple, efficient and controllable three-step method. The structural characteristics were investigated by Fourier transform infrared spectra, X-ray diffraction, elemental analysis, thermal gravity analysis, field-emission scanning electron microscopy and transmission electron microscopy. The results indicated that the coupling agent modified ferrite particles were firmly and uniformly covered on the rGO nanosheets. Microwave adsorption properties were also performed at room temperature in the frequency range of 2–18 GHz. The minimum reflection loss of rGO/APTS–NZCF composites can reach −51.8 dB at 15.1 GHz with the thickness of 2.1 mm, and the effective bandwidth corresponding to RL less than −10 dB was 5.3 GHz (from 12.7 to 18 GHz). The excellent microwave adsorption properties indicate this novel composite could be used as a new candidate for lightweight electromagnetic wave adsorption material.
In order to reduce their high density and thickness, many new types of microwave absorption ferrite materials with nano-sized additives have been studied since various nanomaterials were discovered.13–16 Compared with conventional nanomaterials, carbon based nanomaterials especially graphene exhibit good absorption properties and electromagnetic interference (EMI) shielding effects due to their low density and high dielectric loss.17–23 Graphene and graphene-like nanomaterials coating on the surface of ferrite particles may introduce dielectric loss to the nanocomposites. Furthermore, the excellent electrical conductivity of graphene may produce skin effect and additional reflection at the interface between air and composites, which can attenuate the electromagnetic wave effectively. Therefore, considering the outstanding properties of graphene as well as ferrites, the combination of magnetic materials and dielectric materials provides an effective way for electromagnetic shields to absorb incident electromagnetic waves. A number of studies on microwave absorption and shielding of ferrites containing graphene nanosheets have been reported in the previous papers. For example, Verma et al.24 investigated the microwave absorption properties of BaFe12O19@RGO nanocomposite, and they found the total microwave absorption effectiveness can be achieved up to 32 dB in the Ku band frequency range (12.4–18 GHz). Fu and his coworkers25 synthesized CoFe2O4 hollow sphere/graphene composites. The results exhibited that the minimum reflection loss (RL) of composite at a thickness of 2.0 mm reached −18.5 dB, and the effective absorption bandwidth was 3.7 GHz. However, there are some critical issues in constructing composites of ferrites and graphene nanosheets. Ferrite particles are easily subjected to strong magnetic attractive forces between nanoparticles, which result in aggregation on the surface of graphene substrate. So it's a big challenge to disperse ferrite particles uniformly on graphene nanosheets without obvious aggregation. Recently, surface chemical modification of ferrite particles known as the core–shell structure, is regarded as an effective way to decrease interparticle magnetic forces leading to uniform dispersion.26,27 In light of this, the introduction of surface modified ferrite with coupling agent onto the graphene substrate may largely improve the compatibility, mechanical property and microwave absorption property because coupling agent can act as a molecular bridge between two incompatible phases by formation of physical and chemical interactions between inorganic ferrite particles and graphene nanosheets. To the best of our knowledge, there are few studies on the controlled synthesis of coupling agent modified ferrite covered with graphene nanosheet, which may have excellent microwave absorption properties.
In the present work, the cubic Ni0.4Zn0.4Co0.2Fe2O4 (NZCF) ferrite particles were synthesized through the sol–gel autoignition method, and then post-modified by 3-aminopropyltriethoxy silane (APTS). The thermal reduced graphene oxide (rGO)/APTS–NZCF nanocomposites were obtained by the ultrasonic and mechanical blending. The morphology and structure were characterized and analyzed in detail. Furthermore, the soft magnetic property, complex permittivity, permeability and microwave absorption of the rGO/APTS–NZCF nanocomposites were also investigated. It is believed that such novel materials may find applications in microwave absorption fields.
Ferrite particles were synthesized by the conventional nitrate citric acid sol–gel autoignition method, and the molar ratio of Ni2+:
Zn2+
:
Co2+
:
Fe3+ is about 0.4
:
0.4
:
0.2
:
2, which gives a composition of Ni0.4Zn0.4Co0.2Fe2O4. The detailed preparation procedure is as follows: Ni(NO3)2·6H2O (5 mmol), Zn(NO3)2·6H2O (5 mmol), Co(NO3)2·6H2O (2.5 mmol), Fe(NO3)3·9H2O (25 mmol) and citric acid (37.5 mmol) were added into the deionized water (60 mL) to form a clean solution with magnetic stirring. Subsequently, the ammonia solution was added dropwise to the suspension to adjust the pH value to 6. After that, the suspension was heated to 80 °C and stirred vigorously for 6 h. The obtained brown dried gels were put into a digital oven, and the temperature maintained at 200 °C for another 2 h. Then, the dried gels were auto-ignited in order to obtain loose powders. Finally, the powders were calcinated at 1080 °C for 4 h to decompose all the organic components and then the as-prepared NZCF ferrite was obtained by slowly cooling to room temperature.
To investigate the formation of APTS–NZCF particles on rGO, XRD patterns of rGO, pure NZCF and rGO/APTS–NZCF hybrids are shown in Fig. 3. For rGO nanosheets, the reduction of GO is confirmed by its weak and broad diffraction peak at 2θ = 24.5° ascribed to the (002) reflection plane of graphene sheet, indicating that most of these oxygen-containing functional groups on the surface of GO are removed effectively during the thermal reduction process. The result reveals the typical amorphous carbon nature of rGO. In the case of NZCF particles, there are nine major peaks at angles (2θ = 18.40°, 30.22°, 35.58°, 37.22°, 43.24°, 53.60°, 57.14°, 62.72° and 74.16°), which can be well indexed to the (111), (220), (331), (222), (400), (422), (511), (440) and (533) planes, respectively, demonstrating the typical spinel structure (space group Fd3m) of NZCF. All the observed diffraction peaks are well matched with the standard reference data (JCPDS, PDF no. 04-009-3215). The sharp diffraction peaks and high intensity exhibit the good crystallinity of the ferrite particles. The rGO/APTS–NZCF nanocomposite shows the retained characteristic peaks of NZCF ferrite and a slight shift in 2θ in comparison to the diffraction peaks of pure ferrite, which demonstrates the proper interaction between rGO nanosheets and APTS–NZCF particles.35 However, no obvious diffraction peak ascribed to rGO is observed, indicating that the adsorption of NZCF ferrite on the surface of rGO sheet destroy the regular layer stacking of graphene.25
Fig. 4a shows the typical FT-IR spectra of pure NZCF, APTS–NZCF particle and rGO/APTS–NZCF hybrid composite in the wave number range of 400–4000 cm−1. The FT-IR spectrum of NZCF particle shows characteristic peaks at 540–600 cm−1 and 400–460 cm−1, which are due to the lattice stretching vibrations of oxygen and cations at octahedral and tetrahedral positions, confirming that Ni0.4Zn0.4Co0.2Fe2O4 ferrite are formed. In addition, the peak at 1630 cm−1 corresponds to the O–H bending vibration. For NZCF particle, there are plenty of bare atoms such as Ni, Zn, Co, Fe and O on the particle surface, which would adsorb OH− to form hydroxyl-rich surface. The –OH on the surface can further react with APTS as the reaction process shown in Fig. 1. Therefore, the magnetite NZCF can be coated with APTS coupling agent by chemical bond. The structural changes are proved by FT-IR spectrum. As shown in Fig. 4a, compared with the pure NZCF, the APTS modified NZCF particle possesses a band in 1386 cm−1 assigned to the stretching vibration of –CN bond, a broad absorption band in 1087 cm−1 assigned to the stretching vibration of SiO–H and Si–O–Si bonds and a weak band in 877 cm−1 assigned to the bending vibration of –NH2 bond. These results reveal the existence of APTS on ferrite surface. In addition, the characteristic band of Fe–O–Si bond can't be observed in the spectrum because it appears at around 584 cm−1 and thus overlaps with the Fe–O stretching vibration of ferrite particles. In the case of rGO/APTS–NZCF nanocomposite, the new peak at 1727 cm−1 corresponding to the stretching vibration of CO bond appears with the addition of rGO. Compared with APTS–NZCF particle, there is a slight blue-shift of the peak at 1630 cm−1 for rGO/APTS–NZCF nanocomposite, which may be caused by the skeletal vibration of graphene nanosheets.24 Furthermore, according to the previous paper,36–38 it can form chemical bonding easily between rGO nanosheets and APTS molecules (as shown in Fig. 1). However, in the FT-IR spectrum of rGO/APTS–NZCF composite, we can't figure out the characteristic peak of –NHCO– which is obtained by the reaction of –COOH group and –NH2 group. It is because that the characteristic peak of amide carbonyl-stretching mode overlaps with that of O–H bending vibration at 1630 cm−1, and furthermore, the total amount of –COOH bonds on the surface of rGO is very limited, which makes the characteristic peak remain unchanged. The elemental analysis of rGO/APTS–NZCF composites observed in inset of Fig. 4 was used to characterize amide bonding. According to the content of nitrogen, it can be assumed that about 0.86 wt% of –NHCO– is generated on the surfaces of graphene nanosheets. Thus, the APTS modified NZCF particle has been incorporated onto the rGO surface successfully, and there are some chemical interactions between APTS–NZCF and rGO.
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Fig. 4 (a) FT-IR spectra of pure NZCF, APTS–NZCF and rGO/APTS–NZCF nanocomposite, and (b) elemental analysis of APTS–NZCF and rGO/APTS–NZCF. |
Fig. 1 shows the possible interaction mechanism between APTS–NZCF particle and rGO nanosheet. In addition to the chemical bonding between the two components, electrostatic interaction is another main reason to connect ferrite and rGO. As illustrated in other researches,19,31 the ferrite particles which possess positive charge can be attached to the negatively charged rGO sheets through physical electrostatic adsorption. So it can be concluded that the coupling agent modified ferrites are firmly and uniformly dispersed on the surface of rGO by both the chemical bonding and physical electrostatic.
In order to investigate the amount of APTS–NZCF particles supported on rGO nanosheets, the thermogravimetric tests of the as-prepared samples were carried out from 25 to 900 °C in air atmosphere. As presented in Fig. 5, Ni0.4Zn0.4Co0.2Fe2O4 particles, with extraordinary high thermal stability, show nearly no weight loss over the entire temperature range. For rGO nanosheets, there is a small proportion of weight loss below 450 °C but drops dramatically with the increasing of temperature from 450 to 560 °C, which is ascribed to the oxidation of carbon.17 The residual weight of rGO is about 4.6 wt%, indicating that rGO is completely combusted. In case of rGO/APTS–NZCF composite, the main weight loss at 450–580 °C is supposedly due to the decomposition of rGO. In addition, the residual weight for composite is about 94.2 wt% at 580 °C. From the results of thermal gravity analysis and elemental analysis, we can conclude that the weight ratios of APTS–NZCF particles and rGO nanosheets in the composites are about 94.8 wt% and 5.2 wt%, respectively.
Typical FE-SEM images of rGO, pure NZCF, APTS–NZCF particle and rGO/APTS–NZCF nanocomposite are shown in Fig. 6b–e. It is found from Fig. 6b that the rGO exhibits thin sheet structure with wrinkled, folded and silk-like morphology. Furthermore, the rGO nanosheets appear as an isolated lamellar structure and a random distribution, which are convenient for magnetic particle to anchor on the large surface of rGO. In the case of pure NZCF, the magnetic particles have a typical cubic geometrical morphology with sizes ranging from 100 to 500 nm as shown in Fig. 6c. The outlines of the pure NZCF particles are clear and distinct. However, when coupling agent was introduced to the ferrite material, the outlines of APTS–NZCF particles become blurry and obscure (Fig. 6d). This may be considered as an indirect evidence that magnetic ferrite is successfully modified by silane coupling agent. In addition, both pure NZCF particles and APTS–NZCF particles are polydisperse and these particles have a tendency to form agglomeration due to the magnetic dipole interactions between powders. Fig. 6e shows the morphology of rGO/APTS–NZCF nanocomposites. It can be seen that APTS–NZCF particles are homogeneously distributed on the surface of the two dimensional rGO nanosheets, demonstrating a strong interaction between rGO and ferrite. However, the small NZCF particles still tend to agglomerate on the rGO surface because of the powerful inherent magnetic interaction of ferrite particles. The EDS curve of APTS modified NZCF particle is shown in Fig. 6f. The result suggests the stoichiometric composition of as-synthesized NZCF ferrite, with average errors Fe 7.2%, Zn 1.4%, Ni 1.4% and Co 0.7%, and it further confirms that the coupling agent have been grafted on the surface of ferrite successfully. In addition, the peak of Si exhibits strong intensity, which may be caused by the monocrystalline silicon chip.
Fig. 7 demonstrates TEM micrographs of rGO and rGO/APTS–NZCF nanocomposite. It can be clearly seen in Fig. 7a that rGO nanosheets display an ultrathin, wrinkled silk-like morphology, suggesting the full exfoliation of rGO sheets. For the rGO/APTS–NZCF nanocomposite in Fig. 7b, the modified NZCF particles are uniformly distributed on the surface and edge of rGO or wrapped by adjacent rGO nanosheets like a sandwich structure in some blurry areas, indicating a firm interaction between the two materials, which may bring some advantages for microwave adsorption properties.24
The relative complex permeability parameters of samples are illustrated in Fig. 9d–f. For rGO, the values of μ′ and μ′′ almost keep constant below 10 GHz and begin to intensively fluctuate with frequency increase. In the case of pure NZCF, rGO/NZCF and rGO/APTS–NZCF nanocomposite, the complex permeability parameters (μ′ and μ′′) decrease gradually with the increase of frequency in the same manner. The APTS modified ferrite particles coated by rGO show a lower value of real part (μ′) than the original rGO/NZCF composites in the whole frequency range. In addition, the value of imaginary part (μ′′) of rGO/APTS–NZCF is higher in low frequency range compared with that of rGO/NZCF. The phenomenon can be attributed to the fine dispersion, which reduces the magnetic energy storage capability of NZCF particles and increases the domain wall resonance and spin rotation.43 We have also calculated the magnetic loss tangent (tanδμ = μ′′/μ′) of the samples, shown in Fig. 9f. It can be seen that the maximum peak of the magnetic loss tangent for rGO/APTS–NZCF nanocomposite appears at 5.7 GHz, and the peak values is 0.86.
The microwave adsorption properties of the samples can be represented by the reflection loss (RL), which can be further calculated from the obtained complex permittivity and complex permeability parameters by the given absorber thickness and frequency according to the transmission line theory44 using the following equation:
RL (dB) = 20![]() | (1) |
![]() | (2) |
The calculated reflection losses of nanocomposites are shown in Fig. 10. As revealed in Fig. 10a, when the thickness of the absorb layer is 2 mm, the minimum RL of rGO/APTS–NZCF nanocomposite reaches −33.9 dB at 15.8 GHz, which is greater than −24.8 dB at 14.8 GHz of rGO/NZCF nanocomposite, and the bandwidth corresponding to RL less than −10 dB (90% of microwave absorption) can reach 4.5 GHz (from 13.5 to 18.0 GHz). The better microwave adsorption properties of modified nanocomposite are attributed to not only the synergistic effect of the modified ferrite particles and rGO nanosheets but also the improved interfacial compatibility between the rGO and modified NZCF. Fig. 10b exhibits the three-dimensional illustration of calculated reflection loss curves of the rGO/APTS–NZCF nanocomposite at various thicknesses (1–5 mm) in the frequency range of 2–18 GHz. It can be observed that the minimum RL value of rGO/APTS–NZCF is about −51.8 dB at 15.1 GHz with the thickness of 2.1 mm, and the corresponding adsorption frequency bandwidth (RL < −10 dB) can reach 5.3 GHz (from 12.7 to 18 GHz). It is worth noting that the adsorption peaks have a trend to shift toward the low frequency areas as the thickness of the material increase from 1.0 to 5.0 mm, and the minimal RL value decreases simultaneously. All the above results apparently indicate that the rGO/APTS–NZCF nanocomposites exhibit a better adsorption performance and a broader bandwidth with a thinner thickness than the unmodified NZCF composites and other graphene–ferrite composites, such as rGO/Fe3O4 composites (−26.4 dB at 5.3 GHz with a thickness of 5 mm),45 CoFe2O4 hollow sphere/graphene composites (−18.5 dB at a thickness of 2.0 mm),25 cubic-NiFe2O4/graphene–polyaniline composites (−50.5 dB at 12.5 GHz with a thickness of 2.5 mm)46 and rugby-shaped CoFe2O4/graphene composites (−39.0 dB at a thickness of 2 mm).47 Therefore, the rGO/APTS–NZCF nanocomposites can effectively serve as new types of potential microwave adsorption materials in the frequency range from 2 to 18 GHz.
Generally, the dielectric loss, magnetic loss and the complementarities between the two losses are of great importance to microwave adsorption properties. So, the excellent microwave adsorption intensities and wider adsorption bandwidths of rGO/APTS–NZCF nanocomposites can be explained as follows: firstly, there exist a lot of multi-interfaces between rGO nanosheets and modified NZCF particles, resulting in the increase of interfacial polarization and the associated relaxation, which causes the enhancement of dielectric loss. Furthermore, according to the recent research results, charges can transfer through the interface of a graphene–ferrite heterostructure because of their different physic properties.48 Therefore, in present work, a charge transfer process would reasonably occur in the interface between rGO and modified ferrite, and free carriers are introduced from ferrite into graphene, which give rise to the electric polarization in the nanocomposites. This process can also make great contribution to the increase of dielectric loss. Secondly, the magnetic loss of rGO/APTS–NZCF nanocomposites, originating from the outstanding magnetic properties of the NZCF particles, plays an important role in enhancing the adsorption. The magnetic loss mainly stems from hysteresis loss, domain wall resonance, natural resonance and eddy current effect. For the ferrite composite absorber, the eddy current effect often occurs in the high frequency range, and can be related to the values of C0 (C0 = μ′′(μ′)−2f−1). If the eddy current effect is the main loss mechanism, the value of C0 should be a constant even when the frequency changes.46 As presented in Fig. 11, the values of C0 dramatically decrease from in the frequency range from 2 to 14 GHz, and then keep constant after 14 GHz. That is to say, the magnetic loss of rGO/APTS–NZCF nanocomposite, with a peak at 5.6 GHz, is mainly caused by the natural resonance and exchange resonance, and the magnetic losses in the frequency range of 14–18 GHz are caused by eddy current effect. Finally, the coupling agent modified nanocomposites provide more dipole polarization, interfacial polarization, domain wall resonance and spin resonance than the unmodified nanocomposites, which can greatly improve the adsorption properties.
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