Hui-Lung Chen‡
a,
Chia-Hao Su‡b,
Shin-Pon Ju*cd,
Shih-Hao Liuc and
Hsin-Tsung Chene
aDepartment of Chemistry, Institute of Applied Chemistry, Chinese Culture University, Taipei 111, Taiwan
bInstitute for Translational Research in Biomedicine, Kaohsiung Chang Gung Memorial Hospital, Kaohsiung 833, Taiwan
cDepartment of Mechanical and Electro-Mechanical Engineering, National Sun Yat-sen University, Kaohsiung 804, Taiwan. E-mail: jushin-pon@mail.nsysu.edu.tw; Fax: +886-7-5252132; Tel: +886-7-5252000 ext. 4231
dDepartment of Medicinal and Applied Chemistry, Kaohsiung Medical University, Kaohsiung 807, Taiwan
eDepartment of Chemistry, Chung Yuan Christian University, Chungli District, Taoyuan City 32023, Taiwan
First published on 24th November 2015
The mechanical and thermal properties of Fe54C18Cr16Mo12 bulk metallic glasses (BMGs) were investigated by a molecular dynamics simulation with the 2NN modified embedded-atom method (MEAM) potential. The fitting process of the cross-element parameters of 2NN MEAM (Fe–C, Fe–Cr, Fe–Mo, C–Cr, C–Mo, and Cr–Mo) was carried out first by the force matching method (FMM) on the basis of the reference data from density functional theory (DFT) calculations. With these fitted parameters, the structure of Fe54C18Cr16Mo12 BMG was constructed by the simulated-annealing basin-hopping (SABH) method, and the angle distribution range of the X-ray diffraction profile of the predicted Fe54C18Cr16Mo12 BMG closely matches that of the experiment profile, indicating the fitted 2NN MEAM parameters can accurately reflect the interatomic interactions of Fe54C18Cr16Mo12 BMG. The Honeycutt–Andersen (HA) index analysis results show a significant percentage of icosahedral-like structures within Fe54C18Cr16Mo12 BMG, which suggests an amorphous state. According to the tensile test results, the estimated Young's modulus of Fe54Cr16Mo12C18 bulk metallic glass is about 139 GPa and the large plastic region of the stress–strain curve shows that the Fe54C18Cr16Mo12 BMG possesses good ductility. Local strain distribution was used to analyze the deformation mechanism, and the results show that a shear band develops homogeneously with the tensile fracture angle (θT) at about 50 degrees, in agreement with experimental results 45° < θT < 90°. For the temperature elevation results, the discontinuity of the enthalpy–temperature profile indicates the melting point of Fe54Cr16Mo12C18 BMG is about 1310 K. The diffusion coefficients near the melting point were derived by the Einstein equation from the mean-square-displacement (MSD) profiles between 800–1400 K. On the basis of diffusion coefficients at different temperatures, the diffusion barriers of Fe54Cr16Mo12C18 can be determined by the Arrhenius equation. The diffusion barriers of total for Fe, Cr, Mo, C are 31.88, 24.68, 35.26, 22.50 and 31.79 kJ mol−1, respectively. The diffusion barriers of Fe and Cr atoms are relatively lower, indicating Fe and Cr atoms more easily diffuse with the increasing temperature.
Bulk metallic glasses has become a potential material for applications due to their superior mechanical properties, such as high yielding strength up to 6 GPa,5,6 good ductility7 and excellent corrosion resistance.8 Accordingly, BMGs have attracted much attention, with some BMGs reported to be suitable for industrial or biomedical applications. For examples, it was reported that Zr-based BMGs present high biocompatibility with tests in NaCl and PBS (phosphate-buffered saline) solutions, showing good corrosion resistance to chloride (Cl) and phosphorus (P) ions.9–11 Fe-based BMGs display a unique magnetic property, so it is often used in coil production.12–14 In addition, Fe-based BMGs also have excellent corrosion resistance, allowing for their placement in the body as a biomedical implant material, of which 316L stainless steel, Ti-based BMG, and Co–Cr alloys are commonly used. Although those medical alloys are similar, studies have shown that 316L stainless steel is potentially harmful to the human body because its components contain nickel (Ni), which easily reacts to produce nickel ions after corroding. In recent years, some studies have indicated that the corrosion resistance of Fe-based BMG without nickel is greater than 316L stainless steel.15,16 In addition, Niinomi's17 study reported that the Young's modulus of 316L stainless steel (180 GPa) is higher than human bone (about 10–30 GPa), resulting in a stress shielding effect which induces the atrophy of human bone, leading to the loosening of the implanted alloy and refracturing of the human bone.
In 2010, Pilarczyk et al. successfully produced Fe54Cr16Mo12C18 BMG18 and measured thermal properties such as glass transition temperature and crystallization temperature to investigate the glass forming ability of this BMG at different sizes. From these experimental results, Fe54Cr16Mo12C18 BMG shows a supercooled liquid temperature region arranging between 24 and 79 K, and this phenomena implies Fe54Cr16Mo12C18 BMG possesses a rather high glass forming ability and high thermal stability of the supercooled liquid. However, this study did not provide mechanical properties of Fe54Cr16Mo12C18, and no relevant studies have further reported them. Molecular dynamics simulation of mechanical properties of bulk metallic glass has shown a good degree of accuracy.19,20 In addition, it is very difficult to investigate the detailed local atomic arrangements around each compositional element and the variations of local atomic arrangements under external loading by the experimental approach directly. The possible alternative to investigate the local atomic arrangement of BMGs is by using numerical simulation. Among different numerical methods, molecular dynamics (MD) simulation can overcome the limitations of traditional empirical approaches and enable detailed observations on local structural variations and the deformation mechanism of BMGs under external loading on the atomic scale.
Therefore, this study will investigate mechanical and structural properties of Fe54Cr16Mo12C18 by molecular dynamics simulation. To the best of our knowledge, this study is the first to provide the interaction parameters between C and three other metal elements for this multi-element system by the force-matching method (FMM).21 By these potential parameters, the BMG model was constructed and the detailed local structural arrangements around each atom type were conducted. We also analyzed the changes in atomic structure under the tension test by HA pair analysis,22 and provided some explanations of the simulation results. In the future, we expect that this study can detail the design criterion of new materials for use in biomedical applications.
The 2NN MEAM potential form is shown as eqn (1):
![]() | (1) |
After the parameters are fitted, they are used to generate the stable Fe54Cr16Mo12C18 amorphous structure by the simulation annealing basin-hopping (SABH) method26 along the search direction for the energy local-minimal structure at higher energy. The unit cell with a total of 4000 atoms (2160 Fe, 640 Cr, 480 Mo and 720 C atoms) is shown in Fig. 1(a), and the model shown in Fig. 1(b) for the tension test by MD was constructed by replicating the unit cell to 6 × 3 × 6 for the x, y and z axes.
Next, the MD simulation was performed by the large-scale atomic/molecular massively parallel simulator (LAMMPS) developed by Plimpton and co-workers.27 By MD simulation, the model was quenched from 1000 K to 300 K for 10 ps to relax the system with an NPT ensemble at 0 GPa. During the tensile process, the periodic boundary conditions (PBC) were applied to the x-, and y-dimensions and the open boundary was used in the z-dimension. The strain rates of 5 × 108 m s−1 were examined to obtain the appropriate strain rate for the current system. During the tension process, the tensile stress at different strains was calculated by the following equation in LAMMPS code:28
![]() | (2) |
![]() | (3) |
![]() | (4) |
The XRD and radial distribution function (RDF) profiles of Fe54C18Cr16Mo12 BMG are shown in Fig. 2(a) and (b). One can see no specific crystalline peak appearing in the 2θ range between 20–100° for the XRD profile, and the range of the XRD peak is located at 40–60° and maximum intensity is around 50°, which is consistent with the previous experimental XRD profile of Fe54C18Cr16Mo12 BMG.18 This indicates our model is in the amorphous state and the fitted cross-element potential parameters of 2NN MEAM can accurately predict the atomic arrangement of Fe54C18Cr16Mo12 BMG as used in the related experiments. For the RDF profile, the broad splitting second peak between 3 and 5 Å indicates the amorphous configuration of Fe54C18Cr16Mo12, which is consistent with the inference of the short range order by the XRD profile. According to the XRD and RDF profiles shown in Fig. 2(a) and (b), the Fe54C18Cr16Mo12 structure constructed by SABH is amorphous and corresponds to realistic Fe54C18Cr16Mo12 BMG in experiment.
A further study into the local microstructural distribution for Fe54C18Cr16Mo12 BMG was conducted by using the Honeycutt–Anderson (HA) pair analysis. The detailed definition of the HA index can be found elsewhere33–35 and is not presented here. The HA indexes of 1421 and 1422 represent F.C.C. and H.C.P. crystal structures, and 1431, 1541, and 1551 which occupy the largest fraction in the amorphous or liquid state, are used to search the icosahedral local structures. The 1551 pair is particularly characteristic of the icosahedral ordering; the 1541 and 1431 are indexes for the defect icosahedra and F.C.C. defect local (or distorted icosahedra) structures, respectively. HA indexes 1661 and 1441 are employed to identify the local B.C.C. structure. Finally, the indexes 1321 and 1311 are the packing related to rhombohedral pairs which tend to evolve when the 1551 packing forms, which can be viewed as a side product accompanying icosahedral atomic packing. The schematic diagrams for the HA indexes introduced above are illustrated in Fig. 3(a).
![]() | ||
Fig. 3 (a) Schematic diagrams corresponding to several characteristic HA indexes; (b) HA index numbers for Fe54C18Cr16Mo12 BMG. |
Fig. 3(b) shows the HA index distribution of Fe54C18Cr16Mo12 BMG, and the fraction of icosahedra-like local structures (1551, 1541, and 1431) are about 47.7%. The fraction of the distorted icosahedral structure (1431) occupies the highest fraction of 21.6% among three icosahedra-like fractions, whereas the fraction of perfect icosahedral local structure (1551) is the lowest, with the occupancy of 11.2%. For other HA indexes, the B.C.C. local structures (1441 and 1661), H.C.P. local structure (1422), rhombohedral local structures (1321 and 1311), and F.C.C. local structure (1421) are about 12.1%, 6.9%, 25.3%, and 8.1%, respectively. The high HA fractions of icosahedra-like structures verify the amorphous Fe54C18Cr16Mo12 structure and are consistent with the HA analysis results reported previously for BMGs. Because the second index of the HA analysis is the number of common neighbor atoms between the investigated atomic pair, the higher fractions of 1321 and 1311 HA indexes indicate the local structures of a BMG are more open-packed.36 Compared with the HA analysis of BMGs shown in previous studies,35,37 the Fe54C18Cr16Mo12 BMG possesses relatively lower icosahedral-like HA fractions and relatively higher rhombohedral HA fractions, indicating more loose local structures distribute within the Fe54C18Cr16Mo12 BMG.
Since the atomic radii of Fe, C, Cr, and Mo are 1.40, 0.70, 1.40, and 1.45 Å, with the atomic size of C smaller than the other three by about 50.0–51.7%, the HA fraction distributions for different atom type pairs are very different. Because the HA index profiles shown in Fig. 3(b) do not contain enough information about the HA fraction distributions for different atom pairs, they should be analyzed to better understand the local structural arrangements around different atom pairs with different pair lengths. Therefore, a more detailed analysis of the HA indexes of different atomic pairs in Fe54C18Cr16Mo12 BMG are shown in Fig. 4. Because Fe occupies the highest atomic fraction in Fe54C18Cr16Mo12 BMG, the Fe-related HA indexes (Fe–Fe, Fe–C, Fe–Cr, and Fe–Mo) are relatively higher than those for other atom type pairs, which can be seen in the first four fractions of each HA index of Fig. 4. The summations of the icosahedra-like HA indexes 1551, 1541, and 1431, referring to the liquid local structures, are about 23.02%, 13.14%, 7.81% and 8.06% for the atom pairs of Fe–Fe, Fe–C, Fe–Cr, and Fe–Mo, respectively. Although the element fraction of Fe is the highest in Fe54C18Cr16Mo12 BMG, one can see the icosahedra-like HA fractions of Fe–Fe and Fe–C are comparable. For the rhombohedral HA fractions, the Fe–Fe pair forms the highest fractions of 1321 and 1311 among all pair types.
Table 1 lists the average coordination numbers (CNs) of Fe, C, Cr, and Mo atoms in Fe54C18Cr16Mo12 BMG as well as the partial coordination numbers of different atomic pairs. The coordinate number was calculated by counting the amount of first neighbor atoms around the center atom. The cutoff length for the CN calculation was estimated from the first minimal distance of the RDF profile as shown in Fig. 2(b). The first subscript for atomic pair indicates the type of the reference atom and the second subscript stands for the atom type of the first neighbor of the reference atom. Among the average CNs of these four elements, the Cr and Fe atoms have the highest and lowest CNs of 12.48 and 11.70, respectively. A closer investigation of the partial CNs of Fe–Fe, Cr–Fe, Mo–Fe, and C–Fe shows that the partial CN of Cr–Fe is the highest and that of Fe–Fe is the lowest.
Fe54C18Cr16Mo12 BMG | |||||
---|---|---|---|---|---|
Type | Fe–Fe | Fe–Cr | Fe–Mo | Fe–C | Fe_Total |
Nij | 5.77 | 2.16 | 1.48 | 2.29 | 11.70 |
Type | Cr–Fe | Cr–Cr | Cr–Mo | Cr–C | Cr_Total |
Nij | 6.54 | 1.97 | 1.69 | 2.28 | 12.48 |
Type | Mo–Fe | Mo–Cr | Mo–Mo | Mo–C | Mo_Total |
Nij | 5.99 | 2.32 | 1.45 | 2.40 | 12.16 |
Type | C–Fe | C–Cr | C–Mo | C–C | C_Total |
Nij | 6.20 | 2.05 | 1.56 | 2.13 | 11.94 |
The Warren–Cowley chemical short-range-order (CSRO) analysis38 for Fe54C18Cr16Mo12 BMG was employed to quantify the attraction and repulsion between element pairs. With the CN information shown in Table 1, the chemical affinities of a referenced atom with its first neighbor atoms are evaluated by the CSRO parameter. The definition of this parameter is as the following equation:
![]() | (5) |
The CSRO parameters of all pairs of Fe54C18Cr16Mo12 BMG are listed in Table 2. The results show that the CSRO parameters for Fe–Fe, Cr–Cr, and Mo–Mo are positive and that of C–C is relatively close to zero. This CSRO analysis result indicates the C atom has no preference to another C atom, and the three other elements display less affinity to themselves, indicating that this alloy easily forms the glass-like structure. Furthermore, most CSRO parameters of C-related pairs are negative except for C–Fe, indicating that the affinities between C and the three other metal elements are relatively higher than Fe-related, Cr-related, and Mo-related ones, which reveals that the smallest atom, C, tends to pair with a metal atom instead of itself.
Fe54C18Cr16Mo12 BMG | ||||
---|---|---|---|---|
Type | Fe–Fe | Fe–Cr | Fe–Mo | Fe–C |
αij | 0.086 | −0.155 | −0.54 | −0.085 |
Type | Cr–Fe | Cr–Cr | Cr–Mo | Cr–C |
αij | 0.030 | 0.013 | −0.129 | −0.016 |
Type | Mo–Fe | Mo–Cr | Mo–Mo | Mo–C |
αij | 0.111 | −0.163 | 0.032 | −0.067 |
Type | C–Fe | C–Cr | C–Mo | C–C |
αij | 0.039 | −0.075 | −0.088 | 0.007 |
Fig. 5 shows the stress–strain profile and ΔV/V value with strain for the Fe54C18Cr16Mo12 BMG under tension. One can see the stress increases linearly with strain while strain increases from 0 to 0.05, indicating the elastic behavior of Fe54C18Cr16Mo12 BMG is located within this strain range. The Young's modulus derived from the slope of the stress–strain profile between strains of 0 and 0.02 is about 139 GPa. At strains from 0.05 to 0.1, the stress displays a parabolic increase with increasing strain, and reaches its maximum value at about 6.83 GPa. At strains from 0.1 to 0.5, the stress shows the gradual decrease from its maximal value, indicating the occurrence of fracture. The stress–strain profile for Fe54C18Cr16Mo12 also shows a large plastic region, which can exceed 40%. This result is consistent with those shown in the recent related Fe-based studies.39,40
The ΔV/V value, the ratio of open volume (ΔV) to the system volume at strain 0 (V), was used to indicate the volume variation during the tension process. It is a generally held view that more open volume allows for more plastic deformation.41 The system volume is defined as the summation of the atomic volume calculated by eqn (6), and the ΔV value is calculated by the following equation:
ΔV = Vε − V0 | (6) |
The atomic local shear strain ηMisesi of an individual atom, introduced by Shimizu et al.,42 was used to monitor the development of shear transition zones (STZ) and the formation of the shear band within Fe54C18Cr16Mo12. The detailed definition of ηMisesi can be found in ref. 43 of this study and is therefore not introduced here. A large ηMisesi value indicates atom i is under local plastic and shear deformation, whereas a small ηMisesi value implies atom i undergoes a small amount of movement relative to all its first neighbor atoms or atom i is under local elastic deformation.
Fig. 6(a)–(f) shows the snapshots of Fe54C18Cr16Mo12 BMG with atomic ηMisesi values at strains of 0, 0.1, 0.2, 0.3, 0.4 and 0.5, which are labelled as letters (a)–(f) on the stress–strain curve of Fig. 5. For the reference structure at strain of 0, the ηMisesi value of each atom is 0, and the initialization of STZs labeled with black dashed circles in Fig. 6(b) occurs at strain of 0.1. These STZs distribute randomly within Fe54C18Cr16Mo12 BMG. From Fig. 5, one can infer that the sufficient open volume increase significantly activates the initialization of shear banding and enhances the appearance of STZs when the strain exceeds the yielding strain. At strain of 0.2, the extension of STZs begins to form several shear bands, as indicted by the black dashed lines shown in Fig. 6(c), and more shear bands can be seen in Fig. 6(d) at strains of 0.3. In Fig. 5, the ΔV/V value increases more significantly with the strain when strain exceeds 0.1. From the ηMisesi distributions shown in Fig. 6(c) and (d), one can note that the increase in the shear band number results in the significant increase of the open volume and a local structure rearrangement. The shear bands propagate at a direction 50° from the tensile direction and intersect with one another, resulting in the vein-like pattern. This vein-like pattern can be also seen in previous theoretical44 and experimental studies.45,46 These results show that good ductility of Fe54C18Cr16Mo12 might be caused by the homogeneous development of shear bands which increase the deformation area. Fig. 6(e) and (f) shows the fracture areas at strains of 0.4 and 0.5, where considerable atomic rearrangements occur.
To understand the local structural rearrangement during the tension process, the numbers of different HA pairs for Fe54C18Cr16Mo12 BMG at different strains during the tension are illustrated in Fig. 7. The vertical axis represents the total number of one particular HA pair and the horizontal axis is the tensile strain. The reason that this study uses the number of pairs instead of pair fraction is that total bonding pairs at each strain will decrease due to increasing distance between atoms during the tensile process such that the fraction is not the best choice to represent the variation of local structure. It can be seen from Fig. 7 that the rhombohedral HA local structure 1311 is predominant at strain higher than 0.05. Among all HA pairs, there are three indexes with notable changes within the strain range 0 to 0.2. The 1551 and 1541 HA indexes, referring to the icosahedral and defected icosahedral structures, show considerable decreases such that the pair numbers of 244523 and 351
527 for 1551 and 1541 at the beginning of the tensile test decrease to 209
597 and 314
310 at strain of 0.5. For 1311, this HA index increases with the strain from 553
386 to 628
940. Since the second index of the HA analysis is the number of common neighbor atoms between the investigated atomic pair, the decrease of HA indexes with the larger second indexes implies the local structures in Fe54C18Cr16Mo12 BMG become less dense during the tensile process. Note that because the third digit of the HA index represents the bonded number between the first neighbor atoms around the root HA pair, a lower third digit in the HA index indicates a less dense local structure if the first two HA index digits are the same. For example, 1541 is more loose than 1551. Consequently, the 1311 HA index indicates a relatively loose local structure when compared to that of the 1321 HA index. In Fig. 7, the reduced 1551 and 1541 local structures mostly transform into 1311 structures, which is the most loose local structure among those indicated by the HA indexes.
The thermal behaviors of Fe54Cr16Mo12C18 were investigated by the MD temperature elevation process, starting from an initial temperature of 300 to 2000 K. During this process, the TtN method,47 combining the Nose–Hoover thermostat with the Parrinello–Rahman variable shape size ensemble, was applied to the model shown in Fig. 1(a) with periodic boundary conditions in the x, y, and z dimensions. The TtN method was adopted to maintain a constant temperature and a constant stress of 0 during the temperature elevation simulation. The heating process was conducted by applying a temperature increment of 10 K to the system, which follows a relaxation process of 10 ps before applying the next temperature increment.
Fig. 8 shows the enthalpy profile at different temperatures for Fe54C18Cr16Mo12 BMG during the heating process. The enthalpy value was calculated by taking the average of the enthalpy values of the immediately preceding 3 ps during the relaxation process. The enthalpy is determined from the following equation:
H = U + pV | (7) |
In Fig. 8, the enthalpy is linearly proportional to the increasing temperature from 300 to 1310 K and the discontinuity of this profile appears at 1310 K. When the system temperature is higher than 1310 K, the enthalpy is also linearly proportional to the increasing temperature. Consequently, the melting point (Tm) of Fe54C18Cr16Mo12 BMG is around 1310 K, at which the local structures begin to significantly change, leading to the discontinuity of the enthalpy profile at 1310 K.
The mean-square displacement (MSD) profiles at temperatures ranging from 800 to 1400 K for Fe54C18Cr16Mo12 were used to investigate their dynamical properties. The MSD is defined by a function of time as shown in eqn (8):
![]() | (8) |
It is known that the MSD profile is linear to the delay time over the long-time limit, and thus the diffusion coefficients of Fe54C18Cr16Mo12 can be derived from the slopes of MSD profiles after a longer delay time by the Einstein equation:48
![]() | (9) |
In Roy's study, they used the Arrhenius equation to derive the diffusion barrier of Zr and Si atoms on the basis of the calculated diffusion coefficient near the melting points of crystal ZrSi2.49 The formula of the Arrhenius equation for describing the diffusion coefficient at different temperatures is:
![]() | (10) |
![]() | ||
Fig. 10 Diffusion coefficient for Fe54C18Cr16Mo12 BMG: (a) total, (b) Fe, (c) Cr, (d) Mo, and (e) C atoms. |
Temperature interval | Type | D0 (m2 s−1) | Q (kJ mol−1) |
---|---|---|---|
800–1400 K | Total | 2.72 × 10−10 | 31.88 |
Fe | 1.13 × 10−10 | 24.68 | |
C | 4.28 × 10−10 | 35.26 | |
Cr | 7.70 × 10−11 | 22.50 | |
Mo | 2.03 × 10−10 | 31.79 |
Based on the stress–strain profile obtained from the tensile test, the predicted Young's modulus is about 139 GPa, which is much less than conventional biomedical implants, such as 316L stainless steel and Co–Cr alloy. In addition, the HA pair analysis of variation in the open volume is also employed to monitor the development of STZ50 and the evolution of the shear band. The distributions of the stress–strain curve and open volume with strain show linear increases of stress–strain and open volume–strain curves, which suggest an elastic region. Moreover, stress and open volume increase significantly at STZ initialization stages when the strain exceeds 0.1. This can be attributed to an increase in the number of shear bands, resulting in a significant increase of open volume and the activation of local structural rearrangement. In addition, shear bands measured by the local atomic strain develop along a direction 50° from the tensile direction and indicate good ductility of the Fe54C18Cr16Mo12 BMG.
The temperature, at which the discontinuity of Fe54C18Cr16Mo12 BMG enthalpy–temperature profile during temperature elevation appears, is used to indicate the melting point of about 1310 K. The self-diffusion coefficients of Fe54C18Cr16Mo12 at temperatures near the melting point were calculated by the Einstein equation on the basis of the slopes of the MSD profiles at the long-time limit. On the basis of diffusion coefficients at different temperatures, the diffusion barriers of Fe54Cr16Mo12C18 can be determined by the Arrhenius equation. The diffusion barriers of total, Fe, Cr, Mo, C are 31.88, 24.68, 35.26, 22.50 and 31.79 kJ mol−1, respectively. The diffusion barriers of Fe and Cr atoms are relatively lower, indicating Fe and Cr atoms more easily diffuse with the increasing temperature.
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra18168b |
‡ Both authors contributed equally to this work. |
This journal is © The Royal Society of Chemistry 2015 |