Zhaoguo Zhang,
Xudong Cheng,
Zhengfeng Huang,
Qingli Wang,
Peimei Dong,
Yi Chen and
Xiwen Zhang*
School of Materials Science and Engineering, Zhejiang University, Hangzhou, 310027, People's Republic of China. E-mail: zhangxw@zju.edu.cn; Fax: +86 571 87952341; Tel: +86 571 88276234
First published on 11th November 2015
Titanium-based materials with specific wettability show promising potential applications. In this paper, a titanium plate with hydrophilicity was simply synthesized by anodization with an electrolyte composed of NaOH, and their durability of wettability in the air was evaluated. The properties of the anodized Ti plate were characterized by a series of tests including FESEM, roughness, BET surface area, XRD, XPS, water contact angle, UV-vis absorption, photoluminescence, photocatalytic decomposition ability of methylene blue, self-cleaning property and durability of wettability in the air. When the processing time of the anodization was 10 minutes, the resulting titanium plate had a water contact angle of 0°, which proved that it was superhydrophilic, and it possessed a micro-nano composite architecture with a distinct nanofiber network chemically constituted of anatase and sodium titanate. It also exhibited excellent photocatalytic properties under UV illumination, including high photocatalytic activity and photocatalytic decomposition ability, as well as good self-cleaning properties, all of which rendered it to have good durability of wettability. Significantly, it can maintain the superhydrophilicity for 6 months in air. It is proposed that it is a synergy effect originating from the topology, chemical constitution and excellent photocatalytic properties that leads to the durable superhydrophilicity.
Titanium (Ti) has been widely utilized in fields such as the cooling system of nuclear power plants due to its prominent mechanical properties and corrosion resistance.12 Undoubtedly, the thermal exchange efficiency can be remarkably elevated by a more sufficient contact between the hot liquid and hydrophilic Ti surface.13 Efforts have been devoted to the synthesis of Ti-based materials with hydrophilic surfaces.14,15 Presently, Ti-based materials with hydrophilic surfaces are mainly produced according to typical thought which consists of two aspects; one is the construction of roughened surface by chemical or mechanical methods, and the other is the formation of hydrophilic substances. Owing to features like easy manipulation and low cost, electrochemical anodization is a prevalent technique in treating Ti materials to obtain hydrophilic surfaces. Ottone et al. fabricated hydrophilic TiO2 nanotubes on a commercial pure titanium foil via a anodic oxidation, which had a water contact angle of about 28°.16 Lan et al. obtained TiO2 nanotubes through a self-ordering process during the anodic oxidation treatment, and the resulting TiO2 nanotubes with different diameters showed a diameter-sensitive hydrophilicity.17 Li et al. fabricated hierarchical TiO2 nanotubes on the surface of porous Ti foil by an electrochemical treatment; after a following calcination in the air, the resulting surface showed a water contact angle of approximately 0°, proven to be superhydrophilic.18
Another crucial issue is the durability of the surface wettability under a certain environment, reflecting the ability of a surface to retain its feature of wettability, which has a great impact on its practical application value. The durability of surface wettability is a complex issue, which involves aspects including the intrinsic properties of the surface and the exposed environment.19–21 In practical applications, a surface easily loses its original wettability from the contamination of adsorbed molecules such as organics. In terms of superhydrophilic surface, such TiO2-related materials with hydrophilic surfaces are usually preserved in a solution to maintain their hydrophilicity, from which any dissolved oxygen has been removed in advance. In the presence of water, the contaminants on TiO2-related materials can be photocatalytically decomposed under light irradiation by photo-generated oxidative holes and hydroxyl groups. Recently, the reservation of the superhydrophilicity can be realized by either adding additives to TiO2 such as SiO2, or providing intermittent UV irradiation.22,23 Machida et al. prepared the 12SiO2–88TiO2 mol% composite film, after one week of exposure in the air, its water contact angle arose from 0° to 9.6°, failing to maintain its superhydrophilicity.22 When superhydrophilic TiO2 is prepared in situ on a Ti metal substrate by methods such as anodization, the treated Ti-based material is functionalized and yields desirable properties including antifouling and self-cleaning abilities without obvious change of the original mechanical properties, which largely elevates the possibility of obtaining a durable superhydrophilicity. In addition, compared with the conventional free-standing TiO2 photocatalysts such as P25 TiO2 powders, the anodized TiO2 can well resolve the tough issues such as hard to recycle and easy to agglomerate.24 However, to the best of our knowledge, there is no report concerning the preparation of Ti-based materials with durable superhydrophilicity via employing a facile one-step anodization treatment without further modification.
Herein, the superhydrophilic Ti plate with durability in the air is prepared by a one-step anodization using 4 M NaOH solution as the electrolyte. The durable superhydrophilicity of the resulting anodized Ti plate can be attributed to the synergy effect of the following aspects: the micro-nano composite architecture consisting of micro-scale pit-like structures and a nanofiber network; the surface chemical constitution including anatase and sodium titanate; the excellent photocatalytic activity; the relatively high photocatalytic decomposition ability and the self-cleaning ability. This paper provides a facile method to synthesize Ti-based materials with superhydrophilic surfaces, furthermore, it promotes understanding of the durability of hydrophilicity.
Table 1 shows the BET surface areas and roughness of the as-prepared anodized Ti plates. AT-5 exhibited a BET surface area of 52 m2 g−1 and a roughness of 0.87 μm, and AT-10 showed a BET surface area of 548 m2 g−1 and a roughness of 1.53 μm. Apparently, both the BET surface area and roughness are significantly augmented with the increase of the processing time. It is notable that the BET surface area of AT-10 is increased by 9.5 times in comparison with that of AT-5, and such an enormous increase is mainly induced by the existence of the nanofiber network. These data support well the above FESEM results to accurately reflect the topology.
Sample | BET surface area (m2 g−1) | Roughness (μm) |
---|---|---|
AT-5 | 52 | 0.87 |
AT-10 | 548 | 1.53 |
In order to study the crystallization of the resulting anodized Ti plates, the XRD patterns and EDS spectra were obtained, as shown in Fig. 2. During the anodization process, TiO2 and sodium titanate are produced by the reaction of Ti with the electrolyte (reaction 1 in Table 2). From the following washing treatment with 0.05 M HCl solution, partial sodium titanate undergoes an ion exchange reaction and turns into anatase after drying in the air (reactions 2 and 3 in Table 2). Owing to the influence of the substrate, the intensities of the Ti peaks are strong in both samples.31,32 As some of the TiO2 peaks are close to the Ti peaks, it is necessary to strictly separate them. The peak intensities in the XRD pattern of AT-10 generally declined; relative to those of AT-5 when comparing the intensity ratio of peaks centred at 38.5° and 40.4°; this discrepancy suggests the presence of anatase (112) in AT-10. The anatase (204) and (220) peaks were also detected, as well as sodium titanate centred at about 61.2°. Thus, the anodized Ti plates possessed peaks which can be assigned to the Ti-containing phases such as anatase and sodium titanate other than the major Ti phase (Fig. 2a).33 The presence of the O and Na elements in the EDS spectra can also manifest the formation of these newly-formed Ti-containing phases (Fig. 2b and c). Clearly, the content of TiO2 is remarkably increased with the corresponding extent of the anodization. Considering the fact that the Ti peak intensity of AT-10 is more susceptible to the substrate due to its distinct topology, it is certain that the contents of sodium titanate and anatase are actually higher than their apparent intensities in the XRD pattern indicate. As anatase is not only hydrophilic but also possesses photocatalytic activity, the increase of anatase content can be beneficial to the enhancement of the hydrophilicity and photocatalytic activity of the anodized Ti plate.
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Fig. 2 (a) XRD patterns of the prepared anodized Ti plates: (I) AT-5, (II) AT-10; corresponding EDS spectra (b) AT-5, (c) AT-10. |
Reaction | |
---|---|
(1) | 3Ti + 2NaOH + 5H2O → Na2Ti3O7 + 6H2↑ |
(2) | Na2Ti3O7 + xH+ → Na2−xHxTi3O7 + xNa+ |
(3) | H2Ti3O7 → 3TiO2 + H2O |
The XPS analysis was carried out to confirm the chemical constitution of the anodized Ti plates. Fig. 3 shows the XPS spectrum of AT-10, and peaks identified as Ti, O, Na and C are present. The C 1s peak at 284.6 eV can be ascribed to the carbon used as an energy reference in the XPS measurements.34 To obtain more details, high-resolution XPS measurements were executed, and the resulting spectra for Ti 2p and O 1s are depicted in the insets of Fig. 3. For the Ti 2p spectrum, peaks centered at 458.6 eV and 464.4 eV were observed, which were assigned to the Ti 2p3/2 and Ti 2p1/2 respectively.27 The interval between the Ti 2p3/2 and Ti 2p1/2 peaks was 5.8 eV, slightly larger than that of the pure TiO2, which resulted from the Ti in the Ti3O72− group. The O 1s peak was deconvoluted into two Gaussian fitting curves situated at 530.5 eV and 531.8 eV,27,31 which were assigned to the oxygen in TiO2 and Ti3O72− group, respectively. Thus, the presence of sodium titanate and TiO2 can be confirmed, which is in agreement with the above XRD and EDS results. Furthermore, based on the XPS data, the atomic ratio of AT-10 was roughly calculated, and the chemical constitution was determined at a TiO2:
sodium titanate ratio of 49
:
1, indicating that TiO2 was the phase with the absolute majority in the products.
To determine the wettability of the as-prepared anodized Ti plates, measurements of water contact angles were implemented, and the corresponding images of the water contact angles are presented in Fig. 4. As shown in Fig. 4a, the polished Ti plate had a water contact angle of 65°. After anodization treatment, the water contact angles were dramatically decreased, which resulted from the increase of surface roughness and the existence of hydrophilic substances including anatase and sodium titanate.35 The water contact angle of AT-5 was 8° (Fig. 4b); meanwhile, AT-10 had a water contact angle of approximately 0° (Fig. 4c), being superhydrophilic. Compared with AT-5, AT-10 possesses a distinct nanofiber network structure, which is extremely crucial for its superhydrophilicity.18 The wetting process of AT-10 can be elucidated as follows: on contact with the surface, water spreads fast along the external hydrophilic nanofibers of the network, and the wetted nanofibers promote the invasion of water to the interior by gravity. By this layer-by-layer mode, air is completely exhausted through the interconnected network, and water eventually fills the pores of the network.
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Fig. 4 Water contact angles of (a) the polished Ti plate before anodization treatment; anodized Ti plates: (b) AT-5, (c) AT-10. |
Fig. 5a exhibits the UV-vis absorption spectra of the as-prepared anodized Ti plates of AT-5 and AT-10. Compared with AT-5, AT-10 yielded a higher absorbance intensity in the UV region. Meanwhile, both AT-5 and AT-10 showed a comparable cutoff wavelength of about 387 nm. The same chemical constitution leads to a comparable band gap, while the higher BET surface area and content of anatase endowed the AT-10 with a better absorbance.36 In addition, their photoluminescence (PL) spectra were measured to investigate the behaviour of photo-generated charge carriers, and the results are shown in Fig. 5b. On excitation by the incident light, photo-generated electron–hole pairs are present in TiO2, but they separate shortly after their formation to form sole electrons and holes. However, when the sole charge carrier encounters another charge carrier with inverse charge, a recombination of electron and hole will take place, leading to an increase of PL intensity. The PL spectra of AT-5 and AT-10 are similar, with a wide peak in the region of 395–450 nm, which was consistent with the PL spectrum of pure TiO2 from previous reports. However, it is obvious that the PL intensity of AT-10 was far lower in comparison with that of AT-5, indicating that the recombination of photo-generated charge carriers was efficiently suppressed in AT-10. This observed difference in the PL spectra can be attributed to the presence of the representative nanofiber network in AT-10;37 as the TiO2 nanofibers can significantly promote the transfer of photo-generated charge carriers, the possibility of reaction between the sole charge carrier and species such as water is greatly augmented during the charge transfer process, thus the recombination of photo-generated charge carriers is retarded, resulting in a decrease of PL intensity. As aforementioned, AT-10 exhibits high absorbance intensity combined with relatively low PL intensity; consequently, it possesses good photocatalytic activity.
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Fig. 5 (a) UV-vis absorption spectra and (b) photoluminescence spectra of the anodized Ti plates AT-5 and AT-10. |
Based on the photocatalytic activity, the photocatalytic decomposition performance of the prepared anodized Ti plates was evaluated by measuring the decomposition rate of MB under UV illumination at 25 °C, and the results are shown in Fig. 6a. It can be seen that the control groups, with polished Ti plate or free of Ti/anodized Ti plate, showed low decrease rates for the relative MB concentration (curve I and curve IV in Fig. 6a), and this slight decrease of the relative MB concentration resulted from the self-degradation of MB under UV illumination;19 on the contrary, the anodized Ti plates exhibited much higher decrease rates for the relative MB concentration (curve II and curve III in Fig. 6a), indicating that the presence of anodized Ti plate with photocatalytic activity can readily facilitate the decomposition of MB under UV illumination. Meanwhile, the P25 TiO2 powders system (curve V in Fig. 6a) gave a MB decomposition rate of 3.4% h−1. Given that the mass of P25 TiO2 powders was apparently larger than the TiO2 of AT-10, the ability of AT-10 was more than 2.5 times than that of the P25 TiO2 powders. Taguchi et al. fabricated the anatase TiO2 mesoporous film by anodizing titanium specimens with NaCl/ethylene glycol solution.38 When the concentration of MB was 10 mM, the TiO2 mesoporous film had a MB decomposition rate of 1.2% h−1 under UV irradiation, which was approximately 1/7 fold of the same area of AT-10. The inset of Fig. 6a showed adsorption behavior of MB on the as-prepared samples and P25 TiO2 powders. Clearly, AT-10 and P25 TiO2 powders showed higher adsorption capacity for MB than that of AT-5, meanwhile, adsorption capacity for MB of AT-10 was slightly lower than that of the P25 TiO2 powders, resulting from the considerable large amount of P25 TiO2 powders. Notably, the adsorption of MB were far less than the initial concentration. A higher adsorption capacity for MB was beneficial for the following photocatalytic decomposition of MB under illumination. The relative MB concentration of AT-5 decreased by 6% after 3 hour decomposition, while that of AT-10 decreased by 25%, an increase of by 3.2 fold. In addition, the decomposition reaction of MB obeyed pseudo-first-order kinetics, and the mean decrease rates of the relative concentration of MB were 2.0% h−1 and 8.2% h−1 for AT-5 and AT-10, respectively. Thus, AT-10 had a higher decomposition ability than AT-5, and the results can be explained by the following three aspects: (1) AT-10 had a higher BET surface area, which remarkably augmented the direct contact between MB and TiO2 to favour the decomposition of the former; (2) AT-10 had better photocatalytic activity, as shown in the above UV absorption and PL spectra; (3) AT-10 possessed a micro-nano composite architecture with nanofiber network, which can greatly facilitate the utilization of incident light. Additionally, the stability of the photocatalytic decomposition ability of AT-10 was tested by carrying out a 6-cycle decomposition of MB under UV illumination, and the final concentration of MB of each cycle was determined, as presented in Fig. 6b. Obviously, as apparent in Fig. 6b, AT-10 exhibited a comparable, constant cycle-end concentration during the entire test, demonstrating a stable and consistently effective photocatalytic decomposition performance.
The surface of a material is easily polluted by contaminants such as organics when exposed to the ambient environment, which can have a great impact on the corresponding surface properties, especially the wettability.39 It is well-known that a superhydrophilic surface shows a self-cleaning property, and the surface chemically constituted by substances possessing photocatalytic decomposition ability enhances the self-cleaning property. To investigate this property, the self-cleaning abilities of the prepared anodized Ti plates were assessed by measuring the variations of water contact angle of nD-contaminated samples under UV illumination (Fig. 7a). After contamination by nD, the water contact angles were about 130° due to the loss of roughness and chemical constitution.18,19 As shown in the control group (curve I of Fig. 7a), there was no obvious change of the water contact angles of the polished Ti plate during the measurements, indicating that nD did not decompose in the presence of Ti under UV illumination. Compared with the polished Ti plate, the water contact angles of anodized Ti plate showed an apparent downward tendency. AT-5 attained a final water contact angle of about 90° (curve II of Fig. 7a). In contrast, the water contact angle of AT-10 gradually decreased from the initial value of 128° (Fig. 7b) to the final value of 0° (Fig. 7c), eventually restoring the superhydrophilicity. The restoration of the superhydrophilicity of AT-10 can be attributed to the complete removal of the surface-adsorbed nD molecules by direct decomposition using the oxidative photo-generated holes and hydroxyl radicals, that is, the photo-induced self-cleaning property.11 The sample AT-10 with self-cleaning ability will thus maintain its surface properties for a longer period.
Aiming at characterizing the durability of wettability in the air, the water contact angles of anodized Ti plates were measured once a month, and the results are plotted in Fig. 8. Overall, the water contact angle variation curves showed different tendencies. For AT-5, the water contact angle dramatically increased in the first two months, from 8° to approximately 47°, and finally maintained a value at about 50° (Fig. 8a), indicating a bad durability of wettability. However, the water contact angles of AT-10 were comparable to the initial one during the whole test, and eventually stabilized at about 0° (Fig. 8b), showing an excellent durability of the superhydrophilicity in the air. Permpoon et al. prepared the 20SiO2–80TiO2 mol% composite film with persistent superhydrophilicity. Then, only after two-week exposure in the air, the water contact angle of the SiO2–TiO2 composite film had greatly augmented from 0° to 12°, losing the superhydrophilicity.40 During the measurement of AT-10 water contact angle, we observed that the water droplet spread quickly and formed a water mat on the surface after 6 month exposure in the air. The superior durability of superhydrophilicity of AT-10 is ascribed to the high self-cleaning ability originating from the photocatalytic decomposition ability and photocatalytic activity. Such Ti material with durable hydrophilicity makes great sense for a variety of practical applications.
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