Liang
Ding
*a,
Junmei
Zhang
b,
Lingfang
Wang
a and
Chengshuang
Wang
a
aSchool of Materials Engineering, Yancheng Institute of Technology, Yancheng, 224051, China. E-mail: dl1984911@ycit.edu.cn; Fax: +86-515-88298872
bNo. 52 Institute of China Ordnance Industries Yantai Branch, Yantai, 264000, China
First published on 15th September 2015
A facile one-pot synthesis of a novel bridge-like polymer was accomplished by a sequential ring-opening metathesis polymerization (ROMP) and acyclic diene metathesis (ADMET) polymerization. A telechelic double-stranded poly(norbornene dicarboximide) (PNBI) with two terminal alkenyl groups was first prepared through the third generation Grubbs catalyst-mediated ROMP of a bis(NBI) derivative bearing a phosphate linker, in the presence of a symmetrical multifunctional terminating agent, and was then utilized as a macromonomer in the subsequent ADMET polymerization to yield a bridge-like polymer consisting of a non-conjugated polyolefin backbone and separated double-stranded PNBI. According to the TGA test, the amount of residual carbonaceous mass also increased with the molecular weight of the resultant polymers, indicating excellent thermal stability. The micro-scale combustion calorimetry and limiting oxygen index tests also displayed a superior flame retardant performance.
In recent years, there have been more and more investigations into much better flame retardants and phosphorus-containing polymers have been given increased attention.6,7 A very interesting subclass are poly(phosphate)s, which were used as flame retardant materials and are one of the most versatile classes of materials due to their modular synthesis and broad range of possible applications.6e The chemical versatility of the monomeric phosphate allows the design of functional materials with tunable and complex architectures and many different properties. The combination of phosphorus chemistry with metathesis allows tailoring of the polymer functionality due to the high functional group tolerance of modern ruthenium metathesis catalysts.8–12 However, poly(phosphate)s are only scarcely found in recent studies in spite of some highly promising flame retarding properties.
Consequently, building upon our experience with metathesis polymerization, herein, we designed a bis(norbornene dicarboximide) (NBI) derivative as a monomer (M1) for ROMP for the first time, to generate a novel double-stranded PNBI with ladder-like architecture using a phosphate or ester as the linker (poly(1)). When the ROMP was terminated by the symmetrical α,ω-alkenyl cis-olefinic ether, a new type of double-stranded PNBI with telechelic reactive long chain end alkenes (poly(2)) was obtained, which can be utilized as a macromonomer in subsequent ADMET polymerization, producing a bridge-like polymer (poly(3)) (Scheme 1 and Fig. 1). To the best of our knowledge, this is the first report of the fundamental preparation of ladder- and bridge-like polymers containing a phosphate-linked double-stranded PNBI by one-pot tandem ROMP and ADMET polymerization, and this type of polymer is envisioned to have high thermal stability and excellent flame retardant properties.
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Scheme 1 Schematic representation of the synthesis of ladder- and bridge-like polymers via the combination of ROMP and ADMET polymerization in a one-pot process. |
Polymerizations were carried out in Schlenk tubes under a dry nitrogen atmosphere.
After that, the residual solvent (CHCl3) in the above ROMP system was removed under vacuum to yield a macromonomer. Then, a solution of C1 (0.5 mol% to macromonomer) in CHCl3 (1 mL) degassed with the same procedure was added to this ROMP system to induce the transformation of the polymerization into ADMET polymerization, and the reaction mixture was stirred at 60 °C for 24–72 h under a slow purge of nitrogen to drive off the ethylene condensate. A fresh batch of C1 (0.5% mol to macromonomer) was then added to the reaction vessel at about 24 h intervals. The polymerization was finally quenched by adding ethyl vinyl ether with stirring for 30 min. The mixture was poured into an excess of methanol and the precipitate was isolated by filtration and dried under vacuum for 24 h to give the bridge-like poly(3). For poly(3a), 1H NMR (CDCl3): δ (ppm) 7.46–7.02 (m, ArH), 6.01–5.73, 5.69–5.40 (m, CHCH on ROMP polymer chain + CH2
CH), 5.34–5.23 (m, CH
CH on ADMET polymer chain), 4.03–3.72 (m, NCH2CH2O), 3.59–3.03 (m, CHC
ON + CHCH2CH), 2.11–1.93 (m, CH2OCOCH2 + CH2
CHCH2), 1.55–1.20 (m, CH2(CH2)7CH2). 13C NMR (CDCl3): δ (ppm) 177.8, 175.7, 163.2, 140.5, 137.2, 134.1, 133.4, 129.8, 128.3, 125.5, 118.2, 70.8, 62.9, 44.8, 38.3, 33.9, 32.5, 31.7, 31.1, 30.5, 29.8, 24.4. For poly(3b), 1H NMR (CDCl3): δ (ppm) 7.37–7.21 (m, ArH), 6.02–5.88, 5.75–5.47 (d, CH
CH on ROMP polymer chain + CH2
CH), 5.34–5.22 (m, CH
CH on ADMET polymer chain), 4.40–4.16 (m, CH2OCOCH2), 4.01–3.57 (m, NCH2CH2O + CHCON), 3.43–3.08 (m, CHCH2CH), 2.62–2.43 (m, CH2OCOCH2), 2.19–2.01 (m, CH2OCOCH2 + CH2
CHCH2), 1.58–1.44 (m, CHCH2CH). 13C NMR (CDCl3): δ (ppm) 177.6, 170.1, 140.0, 137.7, 137.1, 132.9, 132.3, 130.5, 129.6, 128.9, 128.0, 122.8, 118.4, 70.3, 62.7, 40.6, 38.2, 34.9, 32.7, 31.9, 31.2, 30.8, 24.6.
Polynorbornene-based double- and triple-stranded ladderphanes have recently been synthesized by the Ru-catalyzed ROMP of the corresponding bis and tris(norbornene) monomers connected by a rigid linker in CH2Cl2.4 In sharp contrast to the desired results, the polymerization of M1a under similar conditions (high concentration and long reaction time) led to the formation of an organically insoluble polymer (it precipitated out from the solvent during the polymerization process) in the short reaction time (about 20 min). The reason may be that the π–π interactions between the rigid segments during the course of the polymerization could restrict the rigid moiety aligned in the same direction, which would ultimately be beneficial to the stereoselectivity to guarantee the formation of the expected ladder-like structures. Simultaneously, the π–π stacking interactions between conjugated bonds along the longitudinal axis of the polymers, and van der Waals interactions between the neighboring polymeric backbones in the second dimension may also be responsible for such long ordered patterns.5 However, for M1a containing two polymerizable norbornene rings and one flexible phosphate moiety, a crosslinking reaction is prone to occur under standard ROMP conditions. Thus, only a highly dilute solution with a short reaction time may prevent the crosslinking reaction effectively and afford the desired structure. Treatment of M1a with 10–30 mol% of the diverse Grubbs catalysts afforded, in high yields, the double-stranded poly(1a), which was soluble in CHCl3, CH2Cl2, and THF. After a screening of various parameters as reported in Table 1, the optimum conditions for the polymerization were found (Fig. S7 and S8†). The 13C NMR spectrum of poly(1a) matched nicely that of the monomer and the signals of poly(1a) were relatively sharp (Fig. S9a†), which was consistent with it having a double-stranded structure.
Entry | Polymer | Catalyst | t (h) | Temp (°C) | [M]![]() ![]() |
Yieldb (%) | M n,MALLS c | M w/Mnc |
---|---|---|---|---|---|---|---|---|
a ROMP reaction conditions for the preparation of ladder-like polymers 1: [M1a or M1b]![]() ![]() ![]() ![]() ![]() ![]() |
||||||||
1 | Poly(1a) | C1 | 1 | 30 | 10![]() ![]() |
92 | 4300 | 1.41 |
2 | Poly(1a) | C1 | 1 | 50 | 10![]() ![]() |
94 | 5100 | 1.52 |
3 | Poly(1a) | C2 | 1 | 30 | 10![]() ![]() |
96 | 6900 | 1.58 |
4 | Poly(1a) | C2 | 0.5 | 50 | 10![]() ![]() |
99 | Insoluble | — |
5 | Poly(1a) | C3 | 1 | 30 | 10![]() ![]() |
94 | 5800 | 1.44 |
6 | Poly(1a) | C3 | 1 | 30 | 20![]() ![]() |
96 | 12![]() |
1.47 |
7 | Poly(1a) | C3 | 1 | 30 | 30![]() ![]() |
95 | 17![]() |
1.49 |
8 | Poly(1b) | C3 | 1 | 30 | 10![]() ![]() |
95 | 4500 | 1.49 |
9 | Poly(1b) | C3 | 1 | 30 | 30![]() ![]() |
93 | 13![]() |
1.51 |
Once the ROMP conditions were established, we decided to prepare the telechelic polymer by adding a terminating agent (TA) to the above ROMP system. Xie recently prepared a telechelic double-stranded polyacetylene with two terminal alkenyl groups through the C1-mediated chain terminating MCP of bis(1,6-heptadiyne), in the presence of a symmetrical triolefinic ether that acted as a functional TA.13 In this case, to obtain the telechelic poly(2a) with a relatively low molecular weight, the ROMP was initiated by C3 with a monomer to catalyst ratio of 10:
1. After full consumption of the monomer, as judged by TLC (about 30 min), the residual solvent in the system was concentrated under vacuum (about 10−2 mol L−1), then excess TA was added and the mixture was further stirred for 12 h to ensure the full replacement of the ruthenium–alkylidene end group on the growing polymer chain by the olefinic group of TA, giving the telechelic double-stranded poly(2a) bearing two long chain alkenyl groups. The GPC trace of poly(2a) in Fig. 2 displays a monomodal peak with a relatively moderate molecular weight distribution (1.52) and a low molecular weight (Mn,GPC) of 5900, which is in accordance with the feed ratio of 10
:
1 (Table 2).
Polymer | t (h) | [M]![]() ![]() |
Yieldc (%) | M n,MALLS d | M w/Mnd | TGA | LOIg | ||
---|---|---|---|---|---|---|---|---|---|
ROMP | ADMET | T d e (°C) | Charf (%) | ||||||
a ROMP reaction conditions for the preparation of ladder-like polymers 2: [M1a or M1b]![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() |
|||||||||
Poly(2a) | 0.5/12 | — | 10![]() ![]() |
92 | 5900 | 1.52 | 358/524 | 10.9 | 29.1 |
Poly(3a) | — | 24 | 50![]() ![]() |
96 | 21![]() |
2.03 | 366/535 | 14.2 | 30.4 |
48 | 50![]() ![]() |
92 | 39![]() |
1.97 | — | — | 33.6 | ||
72 | 50![]() ![]() |
94 | 78![]() |
1.85 | 379/551 | 18.6 | 39.8 | ||
Poly(2b) | 0.5/12 | — | 10![]() ![]() |
93 | 4700 | 1.55 | 356 | 2.8 | 19.0 |
Poly(3b) | — | 24 | 50![]() ![]() |
92 | 25![]() |
2.06 | 365 | 2.7 | — |
48 | 50![]() ![]() |
96 | 43![]() |
1.99 | — | — | — | ||
72 | 50![]() ![]() |
94 | 82![]() |
1.87 | 378 | 2.7 | 19.0 |
The structure of poly(2a) was determined by NMR spectroscopy. For comparison, the 1H NMR spectrum of double-stranded poly(1a), obtained by ROMP without a terminating reaction, showed two peaks at 6.03–5.72 and 5.70–5.38 ppm due to the protons on the conjugated trans and cis double bonds of poly(1a), and the trans/cis ratio is nearly 1:
1 based on the calculation of the peak areas (Fig. 3a). After the ROMP of M1a fully proceeded and was terminated by TA, as expected the resonances of the telechelic alkenyl protons of poly(2a) at 5.92–5.71 and 5.68–5.43 ppm were observed in the 1H NMR spectrum (Fig. 3b), which is deemed as evidence for the newly incorporated long alkenyl end groups from TA at the two living chain ends of the poly(2a) precursor. Additionally, by comparing the peak integration area of the methylene protons on each phosphate core at 4.06–3.77 ppm (Se+f, 8H) with that of the terminal alkene protons at 5.02–4.95 ppm (Sj, 4H), the number-average molecular weight of poly(2a) was determined: Mn,NMR = [(Se+f/8)/(Sj/4)] × M(M1a) + M(TA) + 2 × M(Ar-CH) = 6100, which was close to that of 5900 obtained from the GPC curve. Besides, poly(2a) showed two peaks for the newly formed terminal alkenes at nearly 139 and 114 ppm in the 13C NMR spectrum (Fig. S9b†). All these observations confirmed that the double-stranded poly(2a) with telechelic alkenyl groups had successfully been synthesized by ROMP accompanied with the terminating reaction.
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Fig. 3 1H NMR spectra for (a) double-stranded poly(1a), (b) telechelic double-stranded poly(2a), and (c) bridge-like poly(3a). |
The obtained functional telechelic double-stranded poly(2a) with two reactive alkenyl groups could act as a macromonomer in the subsequent ADMET polymerization. Followed by the addition of C3 to the rest of the above-mentioned ROMP mixture in an open reaction system, as expected ADMET polymerization of the macromonomer was actually promoted and bridge-like poly(3a) was gradually formed. The effect of the reaction time on the molecular weight of the resultant polymer was then investigated, and the results are listed in Table 2. Considering the length of the catalyst’s lifetime in the reaction solution, a fresh batch of 0.5 mol equivalent of C1 was then added to the reaction vessel at about 24 h intervals to ensure the effectiveness of prolonging the polymerization time past 72 h.14 GPC traces of poly(3) obtained from different polymerization times are shown in Fig. 2. With the evolution of the ADMET polymerization, the elution curves were gradually shifted to a much higher molecular weight region and the molecular weight distribution also became broad as compared to those of the macromonomer poly(2a), indicating that a longer polymerization time could increase the molecular weight and polymer chain length. The 1H NMR spectrum of poly(3a) (Fig. 3c) upon extending the polymerization time to 72 h showed the signals of the terminal olefins, 5.92–5.71 and 5.68–5.43 ppm, were undetectable and the newly formed peak at 5.36 ppm arose from the protons of the internal double bonds on the backbone after ADMET polymerization. These data also provided indirect evidence for the correctness of the double-stranded structure of poly(2a) with two telechelic end groups.
The thermal stability of poly(2a) and poly(3a) with different molecular weights was systematically studied by TGA under a nitrogen atmosphere. According to a previous study, phosphonated or phosphonic acid functionalized single-stranded PNBIs degraded in two steps under a nitrogen atmosphere.15 The first step (for the 5% weight loss) occurred between 300 and 330 °C, and then the second degradation step occurred between 340 and 500 °C. On the contrary, from the results shown in Fig. 4a and Table 2, it can be seen that the initial decomposition temperature (Td) of poly(2a) is 358 °C, while the second degradation step started at 524 °C, which was a significant increase compared to the single-stranded polymer materials, and is due to the special ladder-like structure. After ADMET polymerization, the Td values of poly(3a) with different molecular weights are higher than that of poly(2a). Besides, all the polymers did not degrade completely. From 360 °C to 450 °C, the mass decreased at a relatively moderate rate. In the second period of temperature from 500 °C to 620 °C, the phosphonate groups play an important role for the thermal stability, and it was mainly influenced by the unusual high thermal stability of the P–O–C bond. The thermal degradation would lead to the formation of phosphorus-containing char, which acted as a protective layer for the polymer surface.16 Therefore, the residues obtained at 800 °C increase as the molecular weight does. Although TGA experiments cannot directly reflect the flame retardant properties of materials, these experiments are usually applied for studies on the thermal stability and thermal degradation of polymers. As char production is an important and a well-known mechanism for reducing the flammability of polymers, it is important to reproduce the necessary conditions leading to char formation in order to demonstrate a practical significance. The final residual char significantly increased up to 19% for the highest molecular weight of 78500. The target double-stranded poly(2a) and bridge-like poly(3a), poly(2b) and poly(3b) without phosphate as linker were also prepared for comparison (Scheme 1, Fig. 1 and S11–S13†). As shown in Fig. 4b and Table 2, the TGA curve shows a one-step degradation process, and the initial decomposition temperatures were in accord with double-stranded poly(2a) and poly(3a), respectively.
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Fig. 4 TGA curves of (a) ladder-like poly(2a) and bridge-like poly(3a) and (b) poly(2b) and poly(3b). |
The flame retardant properties of the resultant polymers were evaluated using the limiting oxygen index (LOI) test. The LOI indicates the minimum oxygen concentration that supports the flaming combustion of a certain material. Usually, a material is considered to have no flame retardant properties when the LOI value is less than 21.17 The LOI values of poly(2a) and poly(3a) with different molecular weights were tested using a method similar to that reported by Meier9 to estimate their flame retardancy, and the results are listed in Table 2. A distinct and steady increase of the LOI with increasing molecular weight was observed, reaching a maximum value of 39.8, indicating significantly improved flame retardant properties. Moreover, the flame retardant properties of the polymers have been evaluated by MCC measurements. For double-stranded poly(2a), poly(2b), and bridge-like poly(3a), the results of the heat release rate (HRR) from the MCC are shown in Fig. 5. Obviously, there is a significant difference between the three samples. Usually, the HRR or the peak HRR (PHRR) are important parameters in determining the fire risk of materials. The higher the HRR, the faster the heat decomposition rate of the materials, which also means more volatile organic compounds would be generated. Consequently, it will speed up the flame propagation and bring a higher fire risk.7b,18 In the case of poly(2b), the curve shows a sharp HRR peak, and the value of the PHRR is 490 W g−1. The temperature corresponding to the PHRR is 315 °C, which means that the maximum amount of fuel is produced by poly(2b) decomposition at this temperature. However, it can be seen from Fig. 5 that the HRR curves of poly(2a) and poly(3a) are significantly different from that of poly(2b). The slopes of the HRR curves of poly(2a) and poly(3a) look a bit gentle compared with the sharp curve of poly(2b), meaning that the decomposition processes of poly(2a) and poly(3a) have been changed by introducing the phosphate into the double-stranded polymer. More importantly, the PHRR values of poly(2a) and poly(3a) are 295 and 278 W g−1, and the temperature is increased considerably to 375 and 396 °C. All these results indicated that the resultant materials have a good flame retardant performance and could evidently reduce the potential fire risk of practical materials.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra16415j |
This journal is © The Royal Society of Chemistry 2015 |