Ladder- and bridge-like polynorbornenes with phosphate linkers: facile one-pot synthesis and excellent properties

Liang Ding *a, Junmei Zhang b, Lingfang Wang a and Chengshuang Wang a
aSchool of Materials Engineering, Yancheng Institute of Technology, Yancheng, 224051, China. E-mail: dl1984911@ycit.edu.cn; Fax: +86-515-88298872
bNo. 52 Institute of China Ordnance Industries Yantai Branch, Yantai, 264000, China

Received 14th August 2015 , Accepted 15th September 2015

First published on 15th September 2015


Abstract

A facile one-pot synthesis of a novel bridge-like polymer was accomplished by a sequential ring-opening metathesis polymerization (ROMP) and acyclic diene metathesis (ADMET) polymerization. A telechelic double-stranded poly(norbornene dicarboximide) (PNBI) with two terminal alkenyl groups was first prepared through the third generation Grubbs catalyst-mediated ROMP of a bis(NBI) derivative bearing a phosphate linker, in the presence of a symmetrical multifunctional terminating agent, and was then utilized as a macromonomer in the subsequent ADMET polymerization to yield a bridge-like polymer consisting of a non-conjugated polyolefin backbone and separated double-stranded PNBI. According to the TGA test, the amount of residual carbonaceous mass also increased with the molecular weight of the resultant polymers, indicating excellent thermal stability. The micro-scale combustion calorimetry and limiting oxygen index tests also displayed a superior flame retardant performance.


Introduction

Precisely controlling the size of the polymer chain while reducing the complexity and cost of synthesis is the main target for more complex polymer synthetic efforts.1 Among the various complex macromolecule structures, ladder-like polymers, which have two strands connected by covalent dative or ionic bonds, provide greater resistance to linear polarized ultraviolet light irradiation as well as thermal and chemical degradation in comparison to their single-stranded counterparts.2 Besides this, ladder-type arrays should have planar and rigid π–π stacked structures that facilitate electron delocalization and enhance conjugation.3 Luh reported a series of double-stranded polynorbornenes by ruthenium-catalyzed ring-opening metathesis polymerization (ROMP) of the corresponding monomers bearing a range of planar aromatic pendants or linkers.4 More recently, a novel double-stranded polyacetylene with a perylene bisimide bridge has been efficiently synthesized by metathesis cyclopolymerization (MCP) of bis(1,6-heptadiyne) derivatives.5 All of the above designs involved a suitable monomer that contained two polymerizable groups linked by a relatively rigid spacer, with few bearing a flexible linker.

In recent years, there have been more and more investigations into much better flame retardants and phosphorus-containing polymers have been given increased attention.6,7 A very interesting subclass are poly(phosphate)s, which were used as flame retardant materials and are one of the most versatile classes of materials due to their modular synthesis and broad range of possible applications.6e The chemical versatility of the monomeric phosphate allows the design of functional materials with tunable and complex architectures and many different properties. The combination of phosphorus chemistry with metathesis allows tailoring of the polymer functionality due to the high functional group tolerance of modern ruthenium metathesis catalysts.8–12 However, poly(phosphate)s are only scarcely found in recent studies in spite of some highly promising flame retarding properties.

Consequently, building upon our experience with metathesis polymerization, herein, we designed a bis(norbornene dicarboximide) (NBI) derivative as a monomer (M1) for ROMP for the first time, to generate a novel double-stranded PNBI with ladder-like architecture using a phosphate or ester as the linker (poly(1)). When the ROMP was terminated by the symmetrical α,ω-alkenyl cis-olefinic ether, a new type of double-stranded PNBI with telechelic reactive long chain end alkenes (poly(2)) was obtained, which can be utilized as a macromonomer in subsequent ADMET polymerization, producing a bridge-like polymer (poly(3)) (Scheme 1 and Fig. 1). To the best of our knowledge, this is the first report of the fundamental preparation of ladder- and bridge-like polymers containing a phosphate-linked double-stranded PNBI by one-pot tandem ROMP and ADMET polymerization, and this type of polymer is envisioned to have high thermal stability and excellent flame retardant properties.


image file: c5ra16415j-s1.tif
Scheme 1 Schematic representation of the synthesis of ladder- and bridge-like polymers via the combination of ROMP and ADMET polymerization in a one-pot process.

image file: c5ra16415j-f1.tif
Fig. 1 The chemical structures of the polymers synthesized in this study.

Experimental

Materials

Bis(tricyclohexylphosphine)benzylidine ruthenium dichloride (first generation Grubbs catalyst, C1), benzylidene[1,3-bis(2,4,6-trimethylphenyl)-2-imidazolidinylidene]dichloro(tricyclohexylphosphine)ruthenium (second generation Grubbs catalyst, C2), dichloro[1,3-bis(2,4,6-trimethylphenyl)-2-imidazolidinylidene](benzylidene)bis(3-bromopyridine)ruthenium(II) (third generation Grubbs catalyst, C3), acrylic acid (99%), 1-[3-(dimethylamino)propyl]-3-ethylcarbodiimide hydrochloride (EDCI·HCl, 99%), 5-norbornene-endo,endo-2,3-dicarboxylic anhydride (>98%), ethanolamine (99%), undecenoic acid (98%), phenyl dichlorophosphate (99%), oxalyl chloride ((COCl)2, 98%), cis-1,4-butenediol (99%), and 4-dimethylaminopyridine (DMAP) (98%) were purchased from Energy Chemical and used as received without purification. Solvents were distilled over drying agents under nitrogen prior to use. Triethylamine was freshly distilled and dried by sieves.

Characterization

UV-vis absorption spectra were measured on a Cary 60 spectrometer. Elemental analysis (EA) was conducted with an Elementar Vario EL. Gas chromatography (GC) was measured by an Agilent 6890 series GC system instrument equipped with a flame ionization detector and a capillary column (HP-5, 0.25 mm × 30 m), using decane as an internal standard; Tinj 280 °C, Tdetec 280 °C, Tinit 50 °C (10 °C min−1), carrier gas: N2. High-resolution mass spectrometry (HRMS) data were recorded on a Waters GCT Premier mass spectrometer with electron ionization mode. 1H (500 MHz) and 13C (125 MHz) NMR spectra were recorded using tetramethylsilane as an internal standard in CDCl3 on a Bruker DPX spectrometer. Relative molecular weights and molecular weight distributions were measured by gel permeation chromatography (GPC), on an instrument equipped with a Waters 1500 Isocratic HPLC pump, a Waters 2414 refractive index detector, and a set of Waters Styragel columns (7.8 × 300 mm, 5 μm bead size; 103, 104, and 105 Å pore size). GPC measurements were carried out at 35 °C using THF as the eluent with a flow rate of 1.0 mL min−1. The system was calibrated with polystyrene standards. The microscale combustion calorimeter test (MCC, Govmark Organization) was carried out according to the standard ASTM D 7309. The sample (5–10 mg) was heated under a nitrogen stream flow in a pyrolyzer at a certain heating rate (typically 1 °C s−1) and suffered thermal decomposition. Limiting oxygen index (LOI) values were measured on a Stanton Redcroft instrument equipped with an oxygen analyser in vertical tests, and LOI values were taken as the average of three measurements.

Polymerizations were carried out in Schlenk tubes under a dry nitrogen atmosphere.

Synthesis of the bis(norbornene dicarboximide) derivative monomer (M1a)

To a dried round bottomed flask, 1.5 mL (2.11 g, 10 mmol) of phenyl dichlorophosphate dissolved in 50 mL of dry CH2Cl2 with stirring was added under a nitrogen atmosphere. The solution was cooled to 0 °C and then 2.2 equiv. of the appropriate alcohol (4.55 g, 22 mmol) and 2.2 equiv. of Et3N (2.22 g, 22 mmol) were added to the solution via syringe. The reaction was stirred overnight at room temperature. The crude mixture was washed with aqueous 1 M HCl and deionized water. The organic layer was dried over anhydrous Na2SO4, filtered, concentrated under vacuum, and purified by column chromatography over silica using CH2Cl2 as an eluent (Rf = 0.50) to give a colorless viscous liquid with a yield of 80.3%. 1H NMR (CDCl3): δ (ppm) 7.39–7.24 (m, 2H, m-ArH), 7.23–7.04 (m, 3H, o-ArH + p-ArH), 6.36–6.24 (s, 4H, CH[double bond, length as m-dash]CH), 3.83–3.67 (m, 8H, NCH2CH2O), 3.58–3.49 (m, 4H, CHCON), 3.28–3.17 (m, 4H, CHCH2CH), 1.80–1.73 and 1.71–1.52 (d, 4H, CHCH2CH). 13C NMR (CDCl3): δ (ppm) 176.5, 153.8, 138.4, 131.1, 122.3, 117.6, 63.4, 47.8, 46.0, 40.9, 38.6. GC: single peak was observed. EI/HRMS: calcd for C28H29O8N2P: 552.5171; found: 552.5208. Anal. calcd for C: 60.87, H: 5.29, O: 23.17; found C: 60.88, H: 5.26, O: 23.19.

Synthesis of the bis(norbornene dicarboximide) derivative monomer (M1b)

Under a nitrogen atmosphere, (COCl)2 (13 mL, 150 mmol) was added by syringe to N-2-carboxyl-ethyl-norbornene-dicarboximide (7.05 g, 30 mmol) at room temperature with rapid stirring. After 6 h, the excess (COCl)2 was removed under vacuum, and the reaction mixture was then added by syringe to a solution of the appropriate alcohol (6.21 g, 30 mmol) in 80 mL of CH2Cl2 and 6 mL (45 mmol) of dry triethylamine at 0 °C. The reaction mixture was then allowed to warm to room temperature and stirred overnight. The precipitate was filtered off and the filtrate was washed with water; then the organic layers were dried over anhydrous Na2SO4, and the concentrated residue was further purified by column chromatography over silica using methylene chloride–petroleum ether (5/1) as an eluent (Rf = 0.45) to give a colorless viscous liquid with a yield of 72.7%. 1H NMR (CDCl3): δ (ppm) 6.26–6.22 (s, 4H, CH[double bond, length as m-dash]CH), 4.28–4.23 (m, 2H, CH2OCOCH2), 3.87–3.59 (m, 12H, NCH2CH2O + CHCON), 3.26–3.20 (m, 4H, CHCH2CH), 2.55–2.50 (m, 2H, CH2OCOCH2), 1.58–1.52 and 1.50–1.47 (d, 4H, CHCH2CH). 13C NMR (CDCl3): δ (ppm) 176.8, 171.7, 139.2, 67.1, 47.8, 45.9, 36.3, 35.6, 32.4. GC: single peak was observed. EI/HRMS: calcd for C23H24O6N2: 424.4326; found: 424.4228. Anal. calcd for C: 65.08, H: 5.70, O: 22.62; found C: 65.08, H: 5.72, O: 22.61.

Representative ROMP procedure for syntheses of the ladder-like polymer (poly(1))

In a nitrogen-filled Schlenk tube, a solution of Grubbs catalyst (4 μmol) in CHCl3 (0.5 mL) was degassed with three freeze–vacuum–thaw cycles and then added to a degassed (with the same procedure as above) solution of M1 (0.1 mmol) in CHCl3 (40 mL) under vigorous stirring at 30 °C for 1 h. The reaction mixture was concentrated and poured into an excess of methanol. The precipitate was isolated and dried under vacuum for 24 h to give the colorless ladder-like poly(1). For poly(1a), 1H NMR (CDCl3): δ (ppm) 7.41–7.02 (m, ArH), 6.03–5.84, 5.61–5.39 (d, CH[double bond, length as m-dash]CH), 3.92–3.60 (m, NCH2CH2O), 3.55–3.23 (m, CHC[double bond, length as m-dash]ON + CHCH2CH), 1.82–1.47 (m, CHCH2CH). 13C NMR (CDCl3): δ (ppm) 177.4, 161.2, 139.8, 132.3, 130.7, 129.9, 128.5, 127.6, 122.4, 118.0, 64.3, 49.7, 47.8, 40.9, 38.6, 35.1. For poly(1b), 1H NMR (CDCl3): δ (ppm) 7.38–7.22 (m, ArH), 6.08–5.92, 5.71–5.47 (d, CH[double bond, length as m-dash]CH), 4.32–4.24 (m, CH2OCOCH2), 3.88–3.57 (m, NCH2CH2O + CHCON), 3.35–3.22 (m, CHCH2CH), 2.61–2.46 (m, CH2OCOCH2), 1.77–1.49 and 1.48–1.37 (m, CHCH2CH). 13C NMR (CDCl3): δ (ppm) 176.7, 171.6, 141.2, 135.8, 129.6, 128.4, 127.9, 127.2, 114.5, 65.1, 46.0, 39.7, 36.9, 36.4, 31.3.

Typical one-pot synthesis of the alkene-terminated telechelic macromonomer (poly(2)) and bridge-like polymer (poly(3))

In a nitrogen-filled Schlenk tube, Grubbs’ third generation catalyst, C3 (0.025 mmol), in CHCl3 (5 mL) was added to a solution of monomer (0.25 mmol) in CHCl3 (45 mL) via a syringe under vigorous stirring at 30 °C, and the solution was degassed with three freeze–vacuum–thaw cycles. After confirming the monomer conversion by TLC (about 10 min), an excess of terminating agent, TA (0.25 mmol), was added as a 1 mL solution in CHCl3. The reaction mixture was left with stirring for 12 h. Then the solution was concentrated to about 10 mL, the first aliquot of the solution was taken out from the reaction mixture by syringe and the polymerization was stopped, and then the content was poured into an excess of methanol. The precipitate was isolated by filtration and dried under vacuum for 24 h to give the double-stranded poly(2) in a nearly quantitative yield. For poly(2a), 1H NMR (CDCl3): δ (ppm) 7.43–7.00 (m, ArH), 5.96–5.71, 5.68–5.42 (m, CH[double bond, length as m-dash]CH + CH2[double bond, length as m-dash]CH), 5.01–4.96 (m, CH2[double bond, length as m-dash]CH), 4.77–4.69 (m, CH2OCOCH2), 4.04–3.75 (m, NCH2CH2O), 3.64–3.25 (m, CHCON + CHCH2CH), 2.19–2.02 (m, CH2OCOCH2 + CH2[double bond, length as m-dash]CHCH2), 1.80–1.53 (m, CHCH2CH), 1.51–1.24 (m, CH2(CH2)6CH2). 13C NMR (CDCl3): δ (ppm) 177.4, 161.2, 139.8, 132.3, 130.7, 129.9, 128.5, 127.6, 122.4, 118.0, 64.3, 49.7, 47.8, 40.9, 38.6, 35.1. For poly(2b), 1H NMR (CDCl3): δ (ppm) 7.31–7.20 (m, ArH), 6.04–5.83, 5.77–5.59 (d, CH[double bond, length as m-dash]CH + CH2[double bond, length as m-dash]CH), 5.02–4.95 (m, CH2[double bond, length as m-dash]CH), 4.34–4.08 (m, CH2OCOCH2), 4.04–3.81 (m, NCH2CH2O + CHCON), 3.37–3.21 (m, CHCH2CH), 2.68–2.43 (m, CH2OCOCH2), 2.17–2.03 (m, CH2OCOCH2 + CH2[double bond, length as m-dash]CHCH2), 1.56–1.41 (m, CHCH2CH). 13C NMR (CDCl3): δ (ppm) 178.9, 176.3, 162.5, 141.0, 134.8, 132.7, 129.5, 128.1, 127.2, 126.4, 125.7, 118.6, 115.9, 70.1, 64.7, 41.8, 34.7, 30.2, 29.4, 27.3, 25.2.

After that, the residual solvent (CHCl3) in the above ROMP system was removed under vacuum to yield a macromonomer. Then, a solution of C1 (0.5 mol% to macromonomer) in CHCl3 (1 mL) degassed with the same procedure was added to this ROMP system to induce the transformation of the polymerization into ADMET polymerization, and the reaction mixture was stirred at 60 °C for 24–72 h under a slow purge of nitrogen to drive off the ethylene condensate. A fresh batch of C1 (0.5% mol to macromonomer) was then added to the reaction vessel at about 24 h intervals. The polymerization was finally quenched by adding ethyl vinyl ether with stirring for 30 min. The mixture was poured into an excess of methanol and the precipitate was isolated by filtration and dried under vacuum for 24 h to give the bridge-like poly(3). For poly(3a), 1H NMR (CDCl3): δ (ppm) 7.46–7.02 (m, ArH), 6.01–5.73, 5.69–5.40 (m, CH[double bond, length as m-dash]CH on ROMP polymer chain + CH2[double bond, length as m-dash]CH), 5.34–5.23 (m, CH[double bond, length as m-dash]CH on ADMET polymer chain), 4.03–3.72 (m, NCH2CH2O), 3.59–3.03 (m, CHC[double bond, length as m-dash]ON + CHCH2CH), 2.11–1.93 (m, CH2OCOCH2 + CH2[double bond, length as m-dash]CHCH2), 1.55–1.20 (m, CH2(CH2)7CH2). 13C NMR (CDCl3): δ (ppm) 177.8, 175.7, 163.2, 140.5, 137.2, 134.1, 133.4, 129.8, 128.3, 125.5, 118.2, 70.8, 62.9, 44.8, 38.3, 33.9, 32.5, 31.7, 31.1, 30.5, 29.8, 24.4. For poly(3b), 1H NMR (CDCl3): δ (ppm) 7.37–7.21 (m, ArH), 6.02–5.88, 5.75–5.47 (d, CH[double bond, length as m-dash]CH on ROMP polymer chain + CH2[double bond, length as m-dash]CH), 5.34–5.22 (m, CH[double bond, length as m-dash]CH on ADMET polymer chain), 4.40–4.16 (m, CH2OCOCH2), 4.01–3.57 (m, NCH2CH2O + CHCON), 3.43–3.08 (m, CHCH2CH), 2.62–2.43 (m, CH2OCOCH2), 2.19–2.01 (m, CH2OCOCH2 + CH2[double bond, length as m-dash]CHCH2), 1.58–1.44 (m, CHCH2CH). 13C NMR (CDCl3): δ (ppm) 177.6, 170.1, 140.0, 137.7, 137.1, 132.9, 132.3, 130.5, 129.6, 128.9, 128.0, 122.8, 118.4, 70.3, 62.7, 40.6, 38.2, 34.9, 32.7, 31.9, 31.2, 30.8, 24.6.

Results and discussion

The functional monomer, a bis(NBI) derivative bearing two polymerizable norbornene rings and one phosphate moiety, was first synthesized by a one-step esterification reaction with phenyl dichlorophosphate in CH2Cl2 solution. The crude product was further purified by column chromatography on silica gel using CH2Cl2 as eluent to give the monomer as a colorless viscous liquid. ATR-IR spectroscopy, NMR, GC or LC/MS, and elemental analysis were employed to verify the chemical compositions, structures and purities of the compound and monomer (Fig. S1–S6).

Polynorbornene-based double- and triple-stranded ladderphanes have recently been synthesized by the Ru-catalyzed ROMP of the corresponding bis and tris(norbornene) monomers connected by a rigid linker in CH2Cl2.4 In sharp contrast to the desired results, the polymerization of M1a under similar conditions (high concentration and long reaction time) led to the formation of an organically insoluble polymer (it precipitated out from the solvent during the polymerization process) in the short reaction time (about 20 min). The reason may be that the π–π interactions between the rigid segments during the course of the polymerization could restrict the rigid moiety aligned in the same direction, which would ultimately be beneficial to the stereoselectivity to guarantee the formation of the expected ladder-like structures. Simultaneously, the π–π stacking interactions between conjugated bonds along the longitudinal axis of the polymers, and van der Waals interactions between the neighboring polymeric backbones in the second dimension may also be responsible for such long ordered patterns.5 However, for M1a containing two polymerizable norbornene rings and one flexible phosphate moiety, a crosslinking reaction is prone to occur under standard ROMP conditions. Thus, only a highly dilute solution with a short reaction time may prevent the crosslinking reaction effectively and afford the desired structure. Treatment of M1a with 10–30 mol% of the diverse Grubbs catalysts afforded, in high yields, the double-stranded poly(1a), which was soluble in CHCl3, CH2Cl2, and THF. After a screening of various parameters as reported in Table 1, the optimum conditions for the polymerization were found (Fig. S7 and S8). The 13C NMR spectrum of poly(1a) matched nicely that of the monomer and the signals of poly(1a) were relatively sharp (Fig. S9a), which was consistent with it having a double-stranded structure.

Table 1 Analytical data for ladder-like polymers prepared via ROMPa
Entry Polymer Catalyst t (h) Temp (°C) [M][thin space (1/6-em)]:[thin space (1/6-em)][C] Yieldb (%) M n,MALLS c M w/Mnc
a ROMP reaction conditions for the preparation of ladder-like polymers 1: [M1a or M1b][thin space (1/6-em)]:[thin space (1/6-em)][C] = 10[thin space (1/6-em)]:[thin space (1/6-em)]1–30[thin space (1/6-em)]:[thin space (1/6-em)]1, [M1] = 10−3 mol L−1, reaction temperature = 30–50 °C, reaction time = 0.5–1 h. b Obtained gravimetrically from the dried polymer. c The number-average molecular weight (Mn) and molecular weight distribution (Mw/Mn) were obtained from multiangle laser light scattering analysis.
1 Poly(1a) C1 1 30 10[thin space (1/6-em)]:[thin space (1/6-em)]1 92 4300 1.41
2 Poly(1a) C1 1 50 10[thin space (1/6-em)]:[thin space (1/6-em)]1 94 5100 1.52
3 Poly(1a) C2 1 30 10[thin space (1/6-em)]:[thin space (1/6-em)]1 96 6900 1.58
4 Poly(1a) C2 0.5 50 10[thin space (1/6-em)]:[thin space (1/6-em)]1 99 Insoluble
5 Poly(1a) C3 1 30 10[thin space (1/6-em)]:[thin space (1/6-em)]1 94 5800 1.44
6 Poly(1a) C3 1 30 20[thin space (1/6-em)]:[thin space (1/6-em)]1 96 12[thin space (1/6-em)]400 1.47
7 Poly(1a) C3 1 30 30[thin space (1/6-em)]:[thin space (1/6-em)]1 95 17[thin space (1/6-em)]600 1.49
8 Poly(1b) C3 1 30 10[thin space (1/6-em)]:[thin space (1/6-em)]1 95 4500 1.49
9 Poly(1b) C3 1 30 30[thin space (1/6-em)]:[thin space (1/6-em)]1 93 13[thin space (1/6-em)]700 1.51


Once the ROMP conditions were established, we decided to prepare the telechelic polymer by adding a terminating agent (TA) to the above ROMP system. Xie recently prepared a telechelic double-stranded polyacetylene with two terminal alkenyl groups through the C1-mediated chain terminating MCP of bis(1,6-heptadiyne), in the presence of a symmetrical triolefinic ether that acted as a functional TA.13 In this case, to obtain the telechelic poly(2a) with a relatively low molecular weight, the ROMP was initiated by C3 with a monomer to catalyst ratio of 10[thin space (1/6-em)]:[thin space (1/6-em)]1. After full consumption of the monomer, as judged by TLC (about 30 min), the residual solvent in the system was concentrated under vacuum (about 10−2 mol L−1), then excess TA was added and the mixture was further stirred for 12 h to ensure the full replacement of the ruthenium–alkylidene end group on the growing polymer chain by the olefinic group of TA, giving the telechelic double-stranded poly(2a) bearing two long chain alkenyl groups. The GPC trace of poly(2a) in Fig. 2 displays a monomodal peak with a relatively moderate molecular weight distribution (1.52) and a low molecular weight (Mn,GPC) of 5900, which is in accordance with the feed ratio of 10[thin space (1/6-em)]:[thin space (1/6-em)]1 (Table 2).


image file: c5ra16415j-f2.tif
Fig. 2 MALLS-GPC traces for ladder-like poly(2a) and bridge-like poly(3a).
Table 2 Characteristics of ladder-like polymers obtained by ROMPa and bridge-like polymers obtained via ADMET polymerizationb in the one-pot process
Polymer t (h) [M][thin space (1/6-em)]:[thin space (1/6-em)][C] Yieldc (%) M n,MALLS d M w/Mnd TGA LOIg
ROMP ADMET T d e (°C) Charf (%)
a ROMP reaction conditions for the preparation of ladder-like polymers 2: [M1a or M1b][thin space (1/6-em)]:[thin space (1/6-em)][C3][thin space (1/6-em)]:[thin space (1/6-em)][TA] = 10[thin space (1/6-em)]:[thin space (1/6-em)]1[thin space (1/6-em)]:[thin space (1/6-em)]10, [M1] = 10−3 to 10−2 mol L−1, reaction temperature = 30 °C, reaction time = 0.5 h + 12 h. b ADMET polymerization reaction conditions for the synthesis of bridge-like polymers 3: [poly(2)][thin space (1/6-em)]:[thin space (1/6-em)][C3] = 50[thin space (1/6-em)]:[thin space (1/6-em)]1, [poly(2)] = 10−1 to 1 mol L−1, polymerization temperature = 60 °C, polymerization time = 24–72 h. c Obtained gravimetrically from the dried polymer. d Number-average molecular weight (Mn) and molecular weight distribution (Mw/Mn) were obtained from multiangle laser light scattering analysis. e The start degradation temperatures determined by TGA. f Residual quantity at 800 °C. g LOI values were taken as the average of three measurements.
Poly(2a) 0.5/12 10[thin space (1/6-em)]:[thin space (1/6-em)]1 92 5900 1.52 358/524 10.9 29.1
Poly(3a) 24 50[thin space (1/6-em)]:[thin space (1/6-em)]1 96 21[thin space (1/6-em)]300 2.03 366/535 14.2 30.4
48 50[thin space (1/6-em)]:[thin space (1/6-em)]1 92 39[thin space (1/6-em)]800 1.97 33.6
72 50[thin space (1/6-em)]:[thin space (1/6-em)]1 94 78[thin space (1/6-em)]500 1.85 379/551 18.6 39.8
Poly(2b) 0.5/12 10[thin space (1/6-em)]:[thin space (1/6-em)]1 93 4700 1.55 356 2.8 19.0
Poly(3b) 24 50[thin space (1/6-em)]:[thin space (1/6-em)]1 92 25[thin space (1/6-em)]300 2.06 365 2.7
48 50[thin space (1/6-em)]:[thin space (1/6-em)]1 96 43[thin space (1/6-em)]400 1.99
72 50[thin space (1/6-em)]:[thin space (1/6-em)]1 94 82[thin space (1/6-em)]600 1.87 378 2.7 19.0


The structure of poly(2a) was determined by NMR spectroscopy. For comparison, the 1H NMR spectrum of double-stranded poly(1a), obtained by ROMP without a terminating reaction, showed two peaks at 6.03–5.72 and 5.70–5.38 ppm due to the protons on the conjugated trans and cis double bonds of poly(1a), and the trans/cis ratio is nearly 1[thin space (1/6-em)]:[thin space (1/6-em)]1 based on the calculation of the peak areas (Fig. 3a). After the ROMP of M1a fully proceeded and was terminated by TA, as expected the resonances of the telechelic alkenyl protons of poly(2a) at 5.92–5.71 and 5.68–5.43 ppm were observed in the 1H NMR spectrum (Fig. 3b), which is deemed as evidence for the newly incorporated long alkenyl end groups from TA at the two living chain ends of the poly(2a) precursor. Additionally, by comparing the peak integration area of the methylene protons on each phosphate core at 4.06–3.77 ppm (Se+f, 8H) with that of the terminal alkene protons at 5.02–4.95 ppm (Sj, 4H), the number-average molecular weight of poly(2a) was determined: Mn,NMR = [(Se+f/8)/(Sj/4)] × M(M1a) + M(TA) + 2 × M(Ar-CH) = 6100, which was close to that of 5900 obtained from the GPC curve. Besides, poly(2a) showed two peaks for the newly formed terminal alkenes at nearly 139 and 114 ppm in the 13C NMR spectrum (Fig. S9b). All these observations confirmed that the double-stranded poly(2a) with telechelic alkenyl groups had successfully been synthesized by ROMP accompanied with the terminating reaction.


image file: c5ra16415j-f3.tif
Fig. 3 1H NMR spectra for (a) double-stranded poly(1a), (b) telechelic double-stranded poly(2a), and (c) bridge-like poly(3a).

The obtained functional telechelic double-stranded poly(2a) with two reactive alkenyl groups could act as a macromonomer in the subsequent ADMET polymerization. Followed by the addition of C3 to the rest of the above-mentioned ROMP mixture in an open reaction system, as expected ADMET polymerization of the macromonomer was actually promoted and bridge-like poly(3a) was gradually formed. The effect of the reaction time on the molecular weight of the resultant polymer was then investigated, and the results are listed in Table 2. Considering the length of the catalyst’s lifetime in the reaction solution, a fresh batch of 0.5 mol equivalent of C1 was then added to the reaction vessel at about 24 h intervals to ensure the effectiveness of prolonging the polymerization time past 72 h.14 GPC traces of poly(3) obtained from different polymerization times are shown in Fig. 2. With the evolution of the ADMET polymerization, the elution curves were gradually shifted to a much higher molecular weight region and the molecular weight distribution also became broad as compared to those of the macromonomer poly(2a), indicating that a longer polymerization time could increase the molecular weight and polymer chain length. The 1H NMR spectrum of poly(3a) (Fig. 3c) upon extending the polymerization time to 72 h showed the signals of the terminal olefins, 5.92–5.71 and 5.68–5.43 ppm, were undetectable and the newly formed peak at 5.36 ppm arose from the protons of the internal double bonds on the backbone after ADMET polymerization. These data also provided indirect evidence for the correctness of the double-stranded structure of poly(2a) with two telechelic end groups.

The thermal stability of poly(2a) and poly(3a) with different molecular weights was systematically studied by TGA under a nitrogen atmosphere. According to a previous study, phosphonated or phosphonic acid functionalized single-stranded PNBIs degraded in two steps under a nitrogen atmosphere.15 The first step (for the 5% weight loss) occurred between 300 and 330 °C, and then the second degradation step occurred between 340 and 500 °C. On the contrary, from the results shown in Fig. 4a and Table 2, it can be seen that the initial decomposition temperature (Td) of poly(2a) is 358 °C, while the second degradation step started at 524 °C, which was a significant increase compared to the single-stranded polymer materials, and is due to the special ladder-like structure. After ADMET polymerization, the Td values of poly(3a) with different molecular weights are higher than that of poly(2a). Besides, all the polymers did not degrade completely. From 360 °C to 450 °C, the mass decreased at a relatively moderate rate. In the second period of temperature from 500 °C to 620 °C, the phosphonate groups play an important role for the thermal stability, and it was mainly influenced by the unusual high thermal stability of the P–O–C bond. The thermal degradation would lead to the formation of phosphorus-containing char, which acted as a protective layer for the polymer surface.16 Therefore, the residues obtained at 800 °C increase as the molecular weight does. Although TGA experiments cannot directly reflect the flame retardant properties of materials, these experiments are usually applied for studies on the thermal stability and thermal degradation of polymers. As char production is an important and a well-known mechanism for reducing the flammability of polymers, it is important to reproduce the necessary conditions leading to char formation in order to demonstrate a practical significance. The final residual char significantly increased up to 19% for the highest molecular weight of 78[thin space (1/6-em)]500. The target double-stranded poly(2a) and bridge-like poly(3a), poly(2b) and poly(3b) without phosphate as linker were also prepared for comparison (Scheme 1, Fig. 1 and S11–S13). As shown in Fig. 4b and Table 2, the TGA curve shows a one-step degradation process, and the initial decomposition temperatures were in accord with double-stranded poly(2a) and poly(3a), respectively.


image file: c5ra16415j-f4.tif
Fig. 4 TGA curves of (a) ladder-like poly(2a) and bridge-like poly(3a) and (b) poly(2b) and poly(3b).

The flame retardant properties of the resultant polymers were evaluated using the limiting oxygen index (LOI) test. The LOI indicates the minimum oxygen concentration that supports the flaming combustion of a certain material. Usually, a material is considered to have no flame retardant properties when the LOI value is less than 21.17 The LOI values of poly(2a) and poly(3a) with different molecular weights were tested using a method similar to that reported by Meier9 to estimate their flame retardancy, and the results are listed in Table 2. A distinct and steady increase of the LOI with increasing molecular weight was observed, reaching a maximum value of 39.8, indicating significantly improved flame retardant properties. Moreover, the flame retardant properties of the polymers have been evaluated by MCC measurements. For double-stranded poly(2a), poly(2b), and bridge-like poly(3a), the results of the heat release rate (HRR) from the MCC are shown in Fig. 5. Obviously, there is a significant difference between the three samples. Usually, the HRR or the peak HRR (PHRR) are important parameters in determining the fire risk of materials. The higher the HRR, the faster the heat decomposition rate of the materials, which also means more volatile organic compounds would be generated. Consequently, it will speed up the flame propagation and bring a higher fire risk.7b,18 In the case of poly(2b), the curve shows a sharp HRR peak, and the value of the PHRR is 490 W g−1. The temperature corresponding to the PHRR is 315 °C, which means that the maximum amount of fuel is produced by poly(2b) decomposition at this temperature. However, it can be seen from Fig. 5 that the HRR curves of poly(2a) and poly(3a) are significantly different from that of poly(2b). The slopes of the HRR curves of poly(2a) and poly(3a) look a bit gentle compared with the sharp curve of poly(2b), meaning that the decomposition processes of poly(2a) and poly(3a) have been changed by introducing the phosphate into the double-stranded polymer. More importantly, the PHRR values of poly(2a) and poly(3a) are 295 and 278 W g−1, and the temperature is increased considerably to 375 and 396 °C. All these results indicated that the resultant materials have a good flame retardant performance and could evidently reduce the potential fire risk of practical materials.


image file: c5ra16415j-f5.tif
Fig. 5 MCC curves of ladder-like poly(2) and bridge-like poly(3).

Conclusion

We have demonstrated a new strategy to prepare a bridge-like polymer with a nonconjugated polyolefin backbone and a unit of conjugated double-stranded PNBI with a phosphate linker through tandem ROMP and ADMET polymerization in a one-pot procedure. The double-stranded poly(2a) with telechelic alkenyl end groups was obtained first from ROMP of a bis(NBI)-based monomer bearing a phosphate linker using catalyst C3 and a trifunctional cis-olefinic TA, and it could then be used as a macromonomer in the subsequent ADMET polymerization, yielding the bridge-like poly(3a). GPC analysis showed that the double-stranded poly(2a) has a low molecular weight of 5900 with a narrow PDI of 1.52, and bridge-like poly(3a) has a relatively high molecular weight of 21[thin space (1/6-em)]300–78[thin space (1/6-em)]500 and a reasonable PDI value of 2.03–1.85. In addition, the resultant double-stranded ladder-like and bridge-like polymers exhibited good thermal stability with a higher decomposition temperature (from 350 °C to 380 °C) and final residual carbonaceous mass (char) (up to 19%). Meanwhile, LOI values up to 39.8 and a much lower pHRR value (278 to 295 W g−1) were obtained, indicating that such types of polymers may have great potential to be used as fire proofing materials.

Acknowledgements

The authors thank the National Natural Science Foundation of China (No. 21304079) and the Initial Scientific Research Foundation of Yancheng Institute of Technology (No. KJC2014002) for financial support of this research.

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Footnote

Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra16415j

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