Shenbin Moa,
Li Pengb,
Chunqiu Yuana,
Chunyan Zhaoa,
Wei Tanga,
Cunliang Maa,
Jiaxin Shena,
Wenbin Yangb,
Youhai Yu*c,
Yong Min*a and
Arthur J. Epsteind
aInstitute of Advanced Materials, Nanjing University of Posts and Telecommunications, 9 Wenyuan Road, Nanjing, Jiangsu 210046, China. E-mail: yong686@126.com
bYancheng Additive Manufacturing Technology Co., Ltd, 2 Xinyue Road, Yancheng, Jiangsu 224005, China
cXi'an Institute of Optics and Precision Mechanics of Chinese Academy of Science, Xi'an 710119, China
dDepartment of Physics and Chemistry & Biochemistry, The Ohio State University, 100 West 18th Avenue, Columbus, OH 43210, USA
First published on 9th November 2015
Three types of poly(vinyl alcohol) (PVA) composite films containing graphene oxide (GO), reduced graphene oxide (RGO) and novel sulfonated graphene oxide (SRGO) as a filler were successfully prepared by a simple solution casting. The structure and properties of graphene-based PVA composites films were investigated. The results showed that the properties of the polymer composites films were sensitive to the structure of graphene. GO acted as the best reinforcing filler to enhance the mechanical property of PVA because it has many oxygen functional groups which could enhance the interfacial interactions through the formation of hydrogen bonds with PVA chains. The tensile strength and modulus of the resulting PVA/GO composites could reach 280 MPa and 13.5 GPa, respectively. RGO could improve the dielectric properties of PVA and the electrical conductivities were increased by ∼1011 orders of magnitude in the composites with 50 wt% of filler loadings as compared to that of neat PVA. SRGO could enhance the mechanical and dielectric properties of PVA simultaneously. The mechanical properties of PVA could be efficiently improved due to the strong interaction between the –SO3H groups on the SRGO sheets and PVA chains. The tensile strength and modulus of the resulting PVA/SRGO composites could reach 252 MPa and 8.5 GPa, respectively. Although the conductivity values of PVA/SRGO composites were less than those of the PVA/RGO composites, they were still increased by ∼1010 orders of magnitude in the composites with 50 wt% of filler loadings as compared to that of neat PVA. These results demonstrated that PVA films with enhancement in the mechanical and electronic properties can be fabricated with proper modified graphene.
To solve these problems, we proposed to use the –SO3H group functionalized RGO (SRGO) to make the polymer composites. The SRGO may form stable dispersion in polar solvents and exhibited good electrical conductivity.24 Thus, functionalized graphene/polymer composites with increased both the conductivity and mechanical properties maybe yield. We selected poly(vinyl alcohol) (PVA), a hydroxyl-rich, water-soluble polymer, as a model polymer matrix, which forms hydrogen bonds with–SO3H group anchored on SRGO easily. Therefore, it is anticipated that the chemically functionalized graphene sheets interact well with the PVA matrices, resulting in percolation of mechanical and electrical properties of the composites. We fabricated three different types of poly(vinyl alcohol) (PVA) composite films containing GO, RGO and SRGO as nanofiller by a simple solution casting. The properties and structures of PVA/graphene nanocomposites were extensively investigated, which enable us to better understand the structure–property relationships in polymer composites.
RGO was obtained by the following process: 1 g of GO is dispersed in 500 ml water and sonicated for 30 min. Then 1.5 g sodium borohydride was added into GO dispersion and kept at 80 °C under constant stirring. After 30 min, another 3.3 g sodium borohydride was added and kept stirring for 1 h. The product was centrifuged and washed with water thoroughly. Finally, RGO was obtained by lyophilizing at −48 °C, 18 Pa.
SRGO was prepared by the sulfonation of RGO with diazonium salt of sulfanilic acid.24 For this purpose, the aryl diazonium salt of sulfanilic acid was prepared first. 35.2 g sulfanilic acid was dissolved in 100 ml water in the ice bath and 86 ml HBF4 was added slowly under constant stirring for 30 min. Then 15.2 g sodium nitrate was added and kept stirring for 1 h. The product, diazonium salt of sulfanilic acid, was filtered and washed with ethanol thoroughly. For diazonium coupling, 1 g RGO was dispersed in 500 ml water, then the resulting diazonium salt of sulfanilic acid was added at 0 °C and was kept for 2 h with stirring. The mixture was centrifuged, washed with water thoroughly, and lyophilized to give SRGO.
The tensile experiments were carried out on a universal testing machine (Zhuhai SUST Electrical Equipment Co., Ltd., China, model CMT4304) at a strain rate of 5 mm min−1. The reported values were calculated as averages over 5 specimens for each group of specimens.
The electrical conductivity was measured with a ST2258A high resistance meter (Suzhou Jingge Electronic Co., Ltd, China). Five parallel runs were done in the case of each sample and the average was reported.
O C–O and C–OH groups are significantly decreased in RGO and SRGO suggesting that most of the oxygen functionalities were removed from the surfaces of RGO and SRGO compared to GO. (Fig. 1B–D) all of these observations suggest that the grafting of –SO3H group on the graphene sheets and its existence does not affect the reduction of GO on the surface of graphene sheet.
The digital images of the GO, RGO and SRGO dispersed in water are shown in Fig. 2A. GO sheets can be dispersed well in water due to their oxygen-containing functional groups. After reducing, the color of GO suspension changes from brownish-yellow to black, indicating the efficient reduction of GO. However, the RGO sheets form irreversible hydrophobic agglomerates and lose its water dispersibility due to the removal of the oxygen-containing groups. For SRGO, the presence of hydrophilic functional groups of –SO3H attached to the surface of graphene facilitated to form stable water dispersion. The PVA/GO composite film was brownish-yellow (Fig. 2B-1), while the PVA/RGO and PVA/SRGO composite films were black, as shown in Fig. 2B-2 and B-3. The dispersion qualities of GO, RGO and SRGO in PVA matrix were further analyzed with TEM. The PVA/GO, PVA/RGO and PVA/SRGO exhibited different morphological behavior, as shown in Fig. 2C–E. Many linear wrinkles across the surface of GO were observed in PVA/GO composites, which is a common feature of GO attributed to the defects caused by oxidation.26 GO disperse quite well in the PVA matrix, and no obvious agglomerate was observed. On the other hand, RGO and SRGO displayed relatively smooth surface in the PVA matrix, suggesting that most of the oxygen functionalities were removed from their surfaces. The sizes of SRGO sheets were smaller than that of RGO sheets, which is caused by sulfonating treatment. The agglomeration of RGO or SRGO sheets can be observed in the PVA matrix.
SEM micrographs were taken to examine the fracture surface morphologies of PVA composites films. The fracture surface morphologies of pure PVA and graphene film materials were also studied to compare with PVA composites. Graphene film materials were fabricated by vacuum-assisted filtration of the aqueous dispersions of RO, ROG and SRGO. The neat PVA fracture surface exhibits a relatively smooth surface, as shown in Fig. 3A and B. SEM images of the fracture surfaces of the GO and RGO material (Fig. 3C and E) show typical laminated morphology of graphene papers, consisted of GO or RGO flakes well-aligned in the plane of the paper. The RGO flakes are more compacted compared with GO flakes due to the strong π–π interaction between RGO sheets. The fracture surfaces of the SRGO material also appears to be stratified, but the flakes are much less well defined and the stack is much loose. The fracture surfaces of PVA composites are remarkably different from that of neat PVA and graphene materials. They are rougher than that of PVA, but smoother than that of graphene materials. This is exactly what it would be expected if graphene materials were covered with a PVA polymer coating. The fracture surface of the PVA/GO composite (Fig. 3C and D) and that of PVA/SRGO composite (Fig. 3E and F) are both layer structured, although they are not well-ordered. The fracture surfaces of PVA/RGO (Fig. 3G and H), on the other hand, show a well-ordered layered structure. In the meantime, the roughness of the fracture surface significantly increases compared with that of PVA/GO and PVA/SRGO and the surface of RGO sheets could be clearly exposed during the process of freeze fracture. These results provide the evidence that both GO and SRGO have stronger interfacial interaction with PVA matrix than RGO does.
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| Fig. 3 SEM images of the fracture of PVA (A, B), and PVA composite films filled with 30 wt% of: (C, D) GO, (E, F) RGO and (G, H) SRGO. | ||
XRD patterns of GO, RGO, SRGO, PVA and their composites are shown in Fig. 4. An intense peak centered at 2θ = 10.56 can be observed in the XRD pattern of GO, which is corresponding to an average interlayer spacing of 0.84 nm. At the same time, and the basal reflection (002) peak at 2θ = 26.5 (d spacing = 0.34 nm) of pristine graphite disappears in GO.27 The interlayer spacing of GO is increased from 0.34 to 0.84 nm due to the intercalation of oxygen-containing functional groups and water molecules between the graphite layers.28 For RGO, the peak at 2θ = 10.56 shifts to 26.0, suggesting the removal of interlayer oxygen functional groups and the formation of a multilayer stack of graphene due to the π–π interaction. Similarly, SRGO exhibits a very broad hump centered at 2θ = 26 due to the formation of a few layer functionalized graphene. This broad hump also indicates the poor ordering of the sheets along the stacking direction. Pure PVA shows a diffraction peak at 2θ = 19.4, consistent with the literature.29,30 The PVA/GO composites, as shown in Fig. 4B, only exhibit peaks close to that of neat PVA with no characteristic peak of GO. This result implies that GO sheets were fully exfoliated and dispersed homogeneously in the PVA matrix,31 which is in line with the TEM results.
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| Fig. 4 XRD patterns of (A) GO, RGO, SRGO, PVA and (B–D) PVA composites with various types and amounts of filler. | ||
However, in the case of PVA/RGO and PVA/SRGO composites (Fig. 4C and D), they all show two board diffraction, which can be attributed to PVA and RGO/SRGO layers respectively. Unlike GO which can be easily dispersed well in aqueous media due to its abundance surface oxygen groups, RGO/SRGO may agglomerate in water because of the strong π–π interaction between sheets. Thus, a multiple layers of RGO/SRGO formed in the PVA matrix. We also noted that the intensity of the diffraction peaks belong to PVA in all of composites is weaker than that of neat PVA, showing a decrease in crystallinity and indicating that some interactions between the polymer chains and filler may take place.22,32
The FT-IR spectra recorded to characterize GO, RGO, SRGO, PVA, PVA/SRGO, PVA/RGO, and PVA/GO composites are shown in Fig. 5. The spectrum of GO illustrates the presence of C–O (νC–O at 1065 cm−1), C–O–C (νC–O–C at 1240 cm−1), C–OH (νC–OH at 1390 cm−1), and C–O in carboxylic acid and carbonyl moieties (νC–O at 1730 cm−1). The peak at 1620 cm−1 may be from skeletal vibrations of unoxidized graphitic domains. In the spectrum of RGO and SRGO, the intensities of the bands associated with the oxygen functional groups decrease significantly or even disappear, indicating the deoxygenation of GO upon reduction. In comparison to GO and RGO, the distinguished features of SRGO is the presence of some new absorptions as a result of successful SO3H groups modification. The peaks at 1175 cm−1, 1126 cm−1, and 1040 cm−1 (two νS–O and one νS–phenyl) confirm the presence of a sulfonic acid group, and the peaks at 1007 cm−1 (νC–H in-plane bending) and 830 cm−1 (out-of-plane hydrogen wagging) are characteristic vibrations of a p-disubstituted phenyl group.24In the spectrum of PVA, the appearance of a broad peak at 3300 cm−1 is attributed to the symmetrical stretching vibration of hydroxyl groups, and the band at 1080 cm−1 corresponds to the stretching vibration of the epoxide groups in PVA.20 The hydroxyl peaks in the PVA/SRGO, PVA/RGO, and PVA/GO composites are shifted to smaller wavenumbers compared with pure PVA due to the formation of hydrogen bonds between the hydroxyl groups of PVA and functionalized graphene.21,32
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| Fig. 6 Stress–strain curves of (A) PVA/GO, (B) PVA/RGO and (C) PVA/SRGO composites with various amounts of filler loading. | ||
| Sample | Tensile strength (MPa) | Tensile modulus (GPa) | Elongation at break (%) |
|---|---|---|---|
| PVA | 50 ± 1.4 | 2.3 ± 0.1 | 73.2 ± 1.3 |
| PVA/GO-10 wt% | 195 ± 15 | 5.3 ± 0.9 | 13.7 ± 2.3 |
| PVA/GO-20 wt% | 233 ± 20 | 8.7 ± 1.0 | 11.5 ± 1.8 |
| PVA/GO-30 wt% | 280 ± 18 | 13.5 ± 1.2 | 7.7 ± 2.3 |
| PVA/GO-40 wt% | 243 ± 13 | 12.5 ± 1.5 | 5.8 ± 1.9 |
| PVA/GO-50 wt% | 213 ± 14 | 11.4 ± 0.7 | 4.2 ± 1.2 |
| PVA/RGO-10 wt% | 83.2 ± 2.1 | 2.8 ± 0.5 | 13.2 ± 2.1 |
| PVA/RGO-20 wt% | 75.2 ± 2.7 | 3.0 ± 0.3 | 10.1 ± 1.9 |
| PVA/RGO-30 wt.% | 65.7 ± 3.2 | 3.2 ± 0.6 | 7.6 ± 2.0 |
| PVA/RGO-40 wt% | 58.7 ± 5.1 | 4.5 ± 1.0 | 4.3 ± 1.5 |
| PVA/RGO-50 wt% | 51.3 ± 2.4 | 4.8 ± 0.7 | 2.3 ± 1.1 |
| PVA/SRGO-10 wt% | 193 ± 18 | 3.7 ± 1.2 | 28.7 ± 5.7 |
| PVA/SRGO-20 wt% | 210 ± 15 | 4.7 ± 1.1 | 20.3 ± 3.8 |
| PVA/SRGO-30 wt% | 235 ± 20 | 6.5 ± 1.2 | 13.8 ± 2.5 |
| PVA/SRGO-40 wt% | 252 ± 25 | 8.5 ± 1.8 | 10.4 ± 3.6 |
| PVA/SRGO-50 wt% | 215 ± 18 | 9.8 ± 1.7 | 5.4 ± 2.5 |
There are probably two factors to influence the mechanical properties of PVA composites: hydrogen bonds between the fillers and PVA matrix and mechanical strength of fillers.20 For GO/PVA composite, the improved mechanical properties with the amount of the filler increasing may be explained as it significantly reinforced the hydrogen bonding network of PVA-based composites and increased mechanical strength from GO sheets. However, further increase of the content of GO will decrease the mechanical properties due to the agglomeration of GO, which will reduce the amount of oxygen-containing functional groups on the surface of GO sheets and weak the hydrogen bonding network with PVA. Our TEM results show that unlike GO dispersed well in PVA matrix, RGO and SRGO tent to agglomerate in PVA matrix because of the strong π–π interaction between sheets. Since interfacial interaction is dependent on the surface area, a decrease in interfacial interaction is expected in aggregated state. However, our SRGO/PVA composites show equivalent mechanical properties as GO/PVA composites. This may be attributed to the –SO3H groups on the SRGO sheets, which will interact much stronger with PVA than the –COOH groups on GO and better mechanical strength of SRGO sheets.33 In the case of RGO, given the much less presence of oxygen-containing functional groups on the surface of RGO sheets, the interaction between PVA and RGO via hydrogen bonding should be much weaker. The improved mechanical properties in the PVA/RGO composite compared with neat PVA mainly come from the mechanical strength of RGO layers. The elongation at breaks for all three types of composite decreased in composites with filler loadings, suggesting increased stiffness with graphene loadings compared to the neat polymer. This is attributed to the interfacial adhesion between the filler and PVA matrix by the formation of hydrogen bonds with the hydroxyl functionalities. This kind of bond formation restricts the mobility of the PVA chain segment and consequently decreases the strain of the composites.34
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