Lin Liua,
Xing-Ming Bian*a,
Jin Tanga,
Hong Xua,
Zhi-Ling Hou*c and
Wei-Li Song*b
aState Key Laboratory of Alternate Electrical Power System with Renewable Energy Sources, North China Electric Power University, Beijing, 102206, China. E-mail: bianxingming@ncepu.edu.cn
bInstitute of Advanced Materials and Technology, University of Science and Technology Beijing, Beijing 100083, China. E-mail: weilis@ustb.edu.cn
cSchool of Science, Beijing University of Chemical Technology, Beijing 100029, China. E-mail: houzl@mail.buct.edu.cn
First published on 28th August 2015
Lightweight thermally conductive materials of various electrical features, ranging from insulators such as boron nitride composites to highly conductive graphene-based materials, are increasingly attractive in substituting traditional metal materials for many practical applications. Herein we take a new insight into the electrical and thermal transport properties of the flexible all-graphene papers, where electrically and thermally insulating graphene oxide nanosheets (GO) serve as unique interfaces in the graphene papers stacked by electrically and thermally conductive graphene nanosheets (GN). Anisotropic all-graphene papers with decoupling of thermal and electrical transport properties have been achieved based on controlling the electron and phonon transport paths at the GN–GO interfaces. The fundamental mechanism of the exclusive electrical and thermal transport behaviors in the all-graphene papers has been discussed, indicating more advantageous features in manipulating the transport properties in comparison with other conventional graphene/polymer composites. The implication of the tunable thermal conductivity in the entire semi-conductive range suggests a conceptually novel stage toward fabricating advanced graphene materials of various electrical features for wide thermal management.
Among the carbon materials, two-dimensional graphene nanosheets of delocalized π electronic networks for excellent thermal and electrical conductivities have shown great potential in novel thermal management applications, specifically based on in-plane thermal conductivity up to thousands of W mK−1 units at the individual graphene level.1,5–7 For achieving the goals in the bulk graphene/graphite materials, alignment of the graphene nanosheets is known to be an optimal approach to obtain extreme thermal transport along the in-plane direction.8–11 For examples, Drazl and coworkers have used the exfoliated graphite nanoplates to fabricate free-standing papers with filtration technique, and the papers upon mechanical pressing and thermal annealing showed thermal conductivity up to 178 W mK−1.10 Later in the work by Kang and coworkers, graphitic blocks of natural graphite and mesophase pitch were fabricated using hot pressing for aligning the graphitic plates. The as-fabricated blocks with denser stacking and highly anisotropic feature exhibited an in-plane thermal conductivity of 522 W mK−1.11 Further modifications including utilization of graphene nanosheets with enhanced thermal conductivity12,13 and high-temperature graphitization13,14 have essentially promoted the electrical and thermal conductivities of the resulting graphene papers.
Besides the advances in metal-like graphene papers, the thermally conductive materials with electrically insulating characteristic, namely decoupling of thermal and electrical transport properties, are increasingly significant in the electronics and energy systems such as solar power generation and light emitting diodes.15,16 In targeted thermally conductive and electrically insulating applications, boron nitride (BN) and their derived materials have received broad interests for a variety of technological demands.17–20 However, the remaining challenges including preparation of BN with controlled size, layer number and compatible interfaces still require considerable efforts for developing advanced BN-based composites of promoted thermal transport.16,18 Very recently, for fabricating the thermally conductive materials of insufficient electrical conduction, manipulating the electrically conductive filler loading below the electrical percolation threshold coupled with acquiring substantially enhanced thermal transport properties appears to be an alternative strategy.21 Based on this concept, Song et al. have recently fabricated the graphene/polymer composite films of two different transport properties, (i) sufficiently thermally conductive but electrically insulating in the sub-percolation graphene loadings (<20 vol%) and (ii) both highly thermally and electrically conductive beyond the percolation graphene loadings (>30 vol%).21 Technically, the practical procedure appears similar to those for fabricating other graphene/polymer composites of enhanced thermal conductivity.22–29 However, it is noted that the completely different changes observed in the electrical and thermal transport properties with increasing graphene fillers represent a remarkably meaningful plateau, allowing to design the advanced thermally conductive composites with variable electrical characteristics for various applications.21
In this contribution, we present a simply strategy to tune the interfaces of the electrically and thermally conductive multi-layer graphene nanosheets (GN) with electrically and thermally insulating graphene oxide (GO) nanosheets. With variable GN-to-GO ratio, the resulting flexible all-graphene papers possess highly tunable electrical and thermal transport properties in the entire semi-conductive range (10−7 S m−1 to 105 S m−1). The unique electron and phonon transport behaviors at the anisotropic GN–GO interfaces has been discussed. Such all-graphene papers of extraordinary characteristics indicate an exceptional platform for tailing the thermally conductive materials in the semi-conductive graphene materials. The associated opportunities based on potential thermal management for wide applications have been discussed.
The electrical conductivity of the papers was measured by using the classical four-probe method on the setup consisting of a multimeter (Keithley 2400 controlled by Lab Tracer 2.0 software, both from Keithley Instruments) and a multi-height probe (Jandel). The electrical conductivity (σ) value was calculated according to the equation σ = (ln2/π)(I/V)/d, where d, I and V denotes the paper thickness, electrical current and voltage, respectively. Each paper was measured based on multiple spots and the average values and errors were taken for each sample.
The in-plane thermal conductivity (κ) of the papers was achieved based on the in-plane thermal diffusivity (α), specific heat (Cp) and density (ρ), according to the relation κ = αCpρ. The specific heat of GN and GO was generally available from that of graphitic materials (0.71 J g−1 K−1). The density of the papers was approximately obtained according to ratio of the mass to the dimensions, with a range of 1.5–1.7 g cm−3 in the measurement. The in-plane thermal diffusivity of the papers was acquired on an Ulvac LaserPIT thermal diffusivity/conductivity meter. The measurement was operated at room temperature in a vacuum of 0.01 Pa and with the use of multiple frequencies. The copper standard (0.25 mm in thickness) was supplied with the instrument, which was used as the reference sample. All of the as-fabricated papers were cut into rectangular pieces of 30 mm × 5 mm in dimension with thickness less than 0.03 mm. Commercial silver paste was used as the binder to connect the testing papers being tested with the sensor in the testing holder of the instrument.
The as-fabricated anisotropic all-graphene papers were cut into slices for characterizations with various techniques. As shown in Fig. 2A–C, the all-graphene papers are mechanically flexible as expected. The GN paper presents metal-like appearance and the GO paper appears brownish. Typical SEM images of these all-graphene papers are given in Fig. 2D–F, showing that the GN/GO paper (50 wt% GN, Fig. 2E) appear similar anisotropic characteristic to both GN (Fig. 2D) and GO papers (Fig. 2F). Since the hydrophilic functional groups in both GN and GO nanosheets are favorable to interact with water for forming hydrogen bonding, these nanosheets could be well uniformly dispersed in the aqueous solution. As a result, GN and GO nanosheets are able to be homogeneously stacked into GN/GO papers as schemed in Fig. 2H, analogous to the anisotropic stacking in both GN and GO papers. The cross-sectional TEM views of the microtomed samples are exhibited in Fig. 3. Representative TEM images demonstrate that the GN nanosheets of several nanometers in thickness have been well aligned in the GN paper (Fig. 3A), with similar observation in the GO paper stacked with few-layer GO nanosheets (Fig. 3B). As shown in Fig. 3C and D, combination of GN and GO nanosheets also well maintains the similar stacking feature, which is consistent with the SEM results.
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Fig. 3 Microtomed TEM images for the cross-section views of GN (A), GO (B) and GN/GO papers (50 wt% GN loading) (C and D). |
Fig. 4A exhibits the XRD spectra of the all-graphene papers. As expected, a shifted peak (∼10°) with no graphitic peak was observed in the GO paper, in agreement with the other GO by the Hummers' method.31 The GN paper shows a graphitic peak (002) around 26°, and the GN/GO paper (50 wt% GN loading) presents superposition of the diffraction peaks originated from both GN and GO papers. According to Raman spectra shown in Fig. 4B, all the graphene-based papers exhibit D-band and G-band at 1340 cm−1 and 1585 cm−1, respectively. Additionally, GN paper appears sharper G-band caused by the enhanced Raman signal relative to GO paper since the latter is relatively colorless and the former has absorption at the Raman excitation wavelength based on the extended GN network. It is observed that the broadened D-band and G-band have been delivered into the GN/GO papers.
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Fig. 4 XRD (A), Raman (B) and XPS spectra (C) of the samples as marked; XPS C1s spectra of the samples as marked, where GN/GO papers are 1![]() ![]() |
The chemical compositions of the samples were obtained on the XPS. According to the XPS spectra (Fig. 4C), elemental concentrations of C, O and N in the GN paper were measured to be 90.36%, 8.71% and 0.93%, respectively, in comparison with 62.65%, 36.53% and 0.82% in the GO paper. As expectation, the GN/GO paper (50 wt% GN loading) has 77.35%, 21.79% and 0.86% for the C, O and N elements, respectively. On the basis of fitting the C1s spectra in Fig. 4D, the peaks located around 285, 286, 288 and 289 eV are assigned to be carbon–carbon, –C–O, –CO and –O–C
O species, respectively.32 As is aforementioned, these hydrophilic functional groups are responsible for creating the hydrogen bonding networks between the nanosheets and water, allowing the floating nanosheets to be aligned under the compression from the air–water interface upon filtration. In addition, the GO paper appears much broader carbon–carbon peaks than the GN paper, due to the conversion of sp2 hybridized carbon into sp3 hybridized carbon (red shift in the spectra) in the oxidation process.32,33 Moreover, the GO paper of much higher O concentration possesses a large amount of oxygen-containing functional groups (e.g. carboxyl, carbonyl and hydroxyl groups) owing to the harsh oxidization. In contrast, the GN paper that possesses higher intensity in the sp2 hybridized carbon peak presents much smaller concentration in the oxygen-containing functional groups. Due to the tremendously different chemical compositions between GN and GO, the chemical compositions and GN–GO interfaces of the resulting GN/GO papers could be varied via changing the GN-to-GO ratios (Fig. 4D).
The electrical conductivity of the all-graphene papers have been measured based on the classical four-probe method. As shown in Fig. 5A, the electrical conductivity of the all-graphene papers ranges from the order of ∼10−7 S m−1 to that of 104 S m−1, depending on the GN loading in the paper. Note that the electrical conductivity of the GO paper is almost insulating because the conjugated structures based on sp2 hybridized carbon have been largely damaged in the harsh oxidation. Thus, GO nanosheets play a similar role to insulating polymer matrices and GN nanosheets, on the contrary, are the conductive fillers. As shown in Fig. 5C, the enhancements in electrical conductivity are given based on the calculation of the value achieved in the GO paper, suggesting an extreme enlargement up to ∼1012 fold.
Interestingly, the inset of Fig. 5A suggests that the logarithm values of electrical conductivity present approximately linear enhancement with increasing GN loading. Such unique linear increment is rarely observed in other carbon/polymer composites since the increment of the electrical conductivity in the polymeric composites generally obeys the percolation theory as follow:34–36
σ ∝ (x − xc)β, | (1) |
In semiconductors, electrical conductivity (σ) could be briefly described as below37
σ = neμ, | (2) |
μ ≈ eτE/m*, | (3) |
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Fig. 6 Schemes of electron and phonon transport at GN–GN (A and D), GN–GO (B and E) and GO–GO (C and F) interfaces. |
The thermal conductivity of the all-graphene papers were achieved according to the calculation of in-plane thermal diffusivity, specific heat and density, where the errors originate from the measurement of thermal diffusivity and density. Shown in Fig. 5B is the thermal conductivity of the all-graphene papers with the increasing GN loading. As is anticipated, the thermal conductivity was almost linearly enhanced with the increase of GN loading in the all-graphene papers, ranging from average values ∼0.6 W mK−1 in the GO papers to ∼135 W mK−1 in the GN papers. The corresponding enhancements in the GN/GO papers were calculated based on the value of GO paper (Fig. 5D), indicating the thermally conductive papers present up to 22000-fold higher thermal conductivity than the GO paper.
The monotonic change in the thermal conductivity is also attributed to the introduction of GO interfaces in the anisotropic graphene papers. In theory, thermal conductivity (κ) is a property of material to transport heat, which follows Fourier's law5
Q = −κ∇T, | (4) |
κ ≈ ΣCpvλ. | (5) |
In the all-graphene papers, it is suggested that the thermal conductivity could be dominantly determined by the phonon mean free path. The presence of boundaries, defects and other phonons induced by the heteroatoms can generate the phonon scatterings, which results in shortening the phonon mean free path.5,38 Phonon scattering mechanisms can be characterized by the inverse of the relaxation time 1/τ, and the corresponding combined relaxation time τc in the all-graphene papers can be described as
1/τc ≈ 1/τm + 1/τb + 1/τp–p, | (6) |
As exhibited in Fig. 7A, a plot of electrical conductivity-to-thermal conductivity ratio against the GN loading in the all-graphene papers is given. The enhancements in thermal and electrical transport were essentially monotonic (inset of Fig. 7A), which indicates that the employment of a GO interface in the GN stacking system appears much greater impact on the electrical conductivity. As a consequence, an exceptional stage for electrically insulating materials with sufficiently enhanced thermal transport properties could be achieved in the region of smaller GN loading, which is schematically demonstrated in Fig. 7B.
More importantly, the GN/GO papers hold highly unique properties with taking accounting of both electrical and thermal conductivity, as shown in Fig. 7C. In the region of insulators, the polymeric composites embedded with boron nitride are widely used in the heat dissipation and thermal management, where electrical insulation is a fairly critical requirement.15–19 Beyond this region, the conventional metals of superior electrical and thermal conduction are also applied, but limited to the fields where lightweight, anti-corrosion, anti-oxidation and chemical stability are needed. Thus, graphene/polymer composites are very promising because of their special advantages. According to the comparison based on the recent polymeric ones (Fig. 7C),21–29,42 the GN/GO papers in this work present a highly broad tunable range in both electrical and thermal conductivity, with considerably enhanced thermal transport properties achieved. These extraordinary properties are mainly attributed to several particular characteristics. (i) The directly exfoliated GN of few-layer feature enables the inner graphitic layers to maintain highly electrical and thermal transport properties, and thus sufficient thermal conductivity could be realized at small GN loading. (ii) The process for fabricating the all-graphene papers is practically simple and controllable. Upon the GN loadings from 0 to 100 wt%, the electrical conductivity of the all-graphene papers could be manipulated in the entire range of semiconductors (10−7 to 105 S m−1) (Fig. 7C). In the contrary, it is generally difficult to achieve polymeric composites of extremely high filler loadings because of the limitation in the polymer processing. (iii) In the polymeric composites with homogeneous fillers, a specific alignment is usually required to obtain the anisotropic characteristic, aiming to approaching the optimal thermal transport properties.17 In contrast, the all-graphene papers that are intrinsically anisotropic possess the ideal feature for facilitating the phonon transport. Based on the recent literature (Table S1†), direct comparison of the values in thermal conductivity further suggests that such all-graphene papers are more prone to be controlled for achieving highly thermally conductive feature.
As the ultimate performance of the all-graphene papers (Fig. 7C), thermally treated graphene papers in recent report present superior electrical and thermal conductivity owing to substantial removal of oxygen-containing functional groups coupled with well recovery of sp2 hybridized carbon under the extreme conditions.10–14 They are expected to serve as the potential substitutes for conventional metals and alloys. On the other hand, the thermally conductive all-graphene papers with tunable electrical properties in the entire semi-conductive range are particularly important in the thermal management of electronics and semiconductor industry.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra15533a |
This journal is © The Royal Society of Chemistry 2015 |