Xiaofei
Wang
a,
Shengrong
Cai
a,
Ding
Zhu
b and
Yungui
Chen
*a
aCollege of Materials Science and Engineering, Sichuan University, Chengdu 610065, China. E-mail: ygchen60@aliyun.com; Fax: +86 28 85466916; Tel: +86 28 85407335
bInstitute of New Energy and Low-Carbon Technology, Sichuan University, Chengdu 610065, China
First published on 2nd October 2015
Pd nanoparticles were deposited onto carbon nanotubes (CNTs) via a simple wet chemical method and were employed to fabricate a highly efficient cathode for a Li–O2 battery using a solid-state air cathode. The results demonstrate that the introduced Pd catalyst showed promising catalytic activity, making the battery exhibit improved rate ability and excellent cycling performance. The fabricated CNTs@Pd electrode tended to induce the poorly crystalline Li2O2 to form preferentially in the solid-state air cathode, which could be decomposed at a lower potential in comparison to the Pd-free electrode. The Li–O2 battery using a solid-state CNTs@Pd electrode exhibited a long cycle life up to 50 cycles without capacity fading (capacity limit of 500 mA h g−1). The unique architecture of the CNTs@Pd electrode minimised the side reactions relating to carbon and the discharge product. Our results provide a snapshot toward developing a high performance solid-state Li–O2 battery.
Replacing the organic electrolytes with non-volatile, non-flammable electrolytes is an option. Possible electrolytes such as polymer electrolytes and ionic liquids have been investigated. However, their use still faces great challenges: (1) the ionic conductivity of polymer electrolytes such as poly(ethylene oxide) (PEO) reaches acceptable values only at high temperatures above 70 °C, and PEO used at the cathode side is unstable and has been detected to decompose during cycling; (2) the cost of ionic liquids is high and their stability is under intense scrutiny. Promising alternatives are inorganic solid-state electrolytes such as Li–Al–Ge–PO4 (LAGP) or Li–Al–Ti–PO4 (LATP), which has acceptable Li-ion conductivity at room temperature and possesses relatively high chemical and electrochemical stability. Many efforts have been made to fabricate semi-solid or all solid-state Li–O2 batteries by introducing a solid-state electrolyte.7–9 Recently, we fabricated a Li–O2 battery using a solid-state air cathode with a simple method and obtained a high specific capacity.10 However, many challenges such as low rate capability and poor cycling performance need to be overcome before practical application is realized. It is undoubted that the cathode plays a critical role of the performance-determining step. Therefore, for practical application of the solid-state Li–O2 battery, there is an urgent need to optimize the cathode.
Among the components of the air cathode, carbon materials have a high surface area and superior electrochemical activity for the oxygen reduction reaction (ORR); the only drawback is the formation of interfacial Li2CO3 via the reaction of Li2O2 with carbon, which results in the decomposition of carbon and deteriorates the resulting electrochemical performance. Although non-carbonaceous materials such as Au,11 TiC,12 TiO2,13 Ru/ITO,14 Ru/STO15 are expected to be attractive candidates, if solely used as carbon-free cathodes, the specific capacity per unit mass or area is very low due to their high molecular weight or low catalytic activity. In addition, the synthesis of a porous structure with a high surface area to deposit the discharge product is not an easy task. Therefore, carbon materials have been widely used until now. Introducing a catalyst on the surface of carbon is an efficient approach to prevent or decrease the direct contact between carbon and Li2O2 and avoid or reduce the decomposition of carbon.16 Various catalysts have been investigated for use in organic electrolyte Li–O2 batteries.17,18 However, following research pointed out that some catalysts actually play a role in catalyzing the decomposition of electrolytes.19,20 It is speculated that the catalyst in organic electrolyte Li–O2 batteries provides limited insight into its real catalytic activity. In contrast to organic electrolytes, inorganic solid-state electrolytes are considered to be a reliable alternative, and nearly no catalyst catalyzes their decomposition under normal circumstances. We believe that the performance of a solid-state Li–O2 battery could be further improved by modifying the air cathode, and investigation of the effect of catalysts on the electrocatalytic activity of solid-state air cathodes is very important. However, research about this topic is rare.
Herein, Pd nanoparticles were deposited onto carbon nanotubes (CNTs) via a chemical reduction method. Unlike previous studies that investigated the catalytic activity in organic electrolytes, the obtained CNTs@Pd composite was firstly introduced into a solid-state air cathode and the performance of a Li–O2 battery using the solid-state air cathode was investigated and evaluated in detail. Our results demonstrate that the electrochemical performance (rate ability and cycle performance) of the Li–O2 battery using a solid-state air cathode modified with a Pd catalyst was significantly enhanced, which is attributed to the high electrocatalytic activity of Pd and the unique architecture that minimises the possible side reactions. These results exhibited the real role of the Pd catalyst in a Li–O2 battery.
From the TEM image in Fig. 2a, it could be seen that the raw CNTs exhibited a tubular structure and had an average diameter of 20–30 nm, with a tube length of several micrometers. After Pd-loading, the outer surface of the CNTs became rough and some nanoparticles appeared on the CNTs, as shown in Fig. 2b. The weight ratio of the deposited Pd to C was about 20:
80, as confirmed by EDS in Fig. 2c. The high resolution transmission electron microscopy of the CNTs@Pd is given in Fig. S1a;† the lattice fringes of the Pd nanoparticles are about 0.225 nm apart, which matches well with the Pd (111) plane. From the TEM image it is clear to find that the particle size of the deposited Pd ranges from 5.3 nm to 9.5 nm and they have an average size of about 7.1 nm, as shown in the histogram of the distribution of the Pd particle sizes (Fig. S1b†). The deposition of Pd nanoparticles can be further confirmed by XRD, as shown in Fig. 2d. The peaks at 25.9° and 42.8° are attributable to the CNTs, and the peaks at 2θ values of 40.1°, 46.4°, 68.1° are in agreement with the (111), (200) and (222) crystal planes of Pd, respectively (JCPDS card 46-1043). The Brunauer–Emmett–Teller analysis of the nitrogen absorption/desorption isotherm in Fig. 2e indicated that the specific surface areas of the raw CNTs and CNTs@Pd were 113.90 m2 g−1 and 102.49 m2 g−1, respectively. The lower surface area of CNTs@Pd can be attributed to the deposition of Pd nanoparticles. However, as the Pd content in CNTs@Pd was about 20 wt%, the specific surface area of CNTs@Pd was still high, suggesting that the Pd nanoparticles deposited on the surface of the CNTs made great contribution towards the specific surface area. In addition, it is well known that CNTs have pores at the end of the tubes, and after the deposition of Pd nanoparticles, the CNTs@Pd retained the pore structure, as shown in the pore size distribution analysis in Fig. 2e, further suggesting the well maintained tubular structure.
To evaluate the effect of a Pd catalyst on the electrochemical performance of the Li–O2 battery using a solid-state air cathode, the first discharge–charge curves of the battery with the CNTs@Pd electrode were compared with those of the battery using the CNT electrode at a current density of 100 mA g−1, as shown in Fig. 3a. It could be found that the two kinds of air cathode showed similar discharge capacities. At the discharge terminal, the Pd-free electrode delivered a capacity of 7455 mA h g−1 and the Pd-loaded electrode delivered a capacity of 7800 mA h g−1 (or 9750 mA h g−1 based on the weight of CNTs). However, the discharge voltage plateau was 2.80 V for the CNTs@Pd electrode, which was 260 mV higher than that of the CNT electrode, reflecting an improved ORR catalytic activity. During the following recharge process, we employed an equal-capacity charging mode in which the charging capacity matches the previous discharging capacity, while the charge potential is limited to 4.5 V; in other words, the recharge process will stop at whichever condition is reached first, as reported in the previous literature.27 It was found that both electrodes showed a similar charge process and the charge terminal voltage did not exceed 4.5 V. Although there was no significant difference in the charge voltage plateau for both electrodes, a steeper increase in voltage could be found at the end of the charge process for the CNT electrode compared with the CNTs@Pd electrode; at the charge terminal, the voltage of the CNTs@Pd electrode was 4.3 V, which was about 100 mV lower than that of the CNTs electrode. The result suggests that Pd nanoparticles can efficiently catalyze the decomposition of the discharge product and thus improve the reversibility of the CNTs@Pd electrode.
The reaction products of the Li–O2 batteries with two kinds of electrodes were then analysed by XRD, as shown in Fig. 3b and c. Compared with the CNT electrode, the peaks related to Li2O2 were clearly evident after discharge, as highlighted in Fig. 3b. After recharge, all the discharge products were removed from the electrode, indicating that the recharge process made Li2O2 decompose. For the CNTs@Pd electrode, the intensity of Pd was weak, due to the limited amount of Pd and the strong background of Ni and LATP, as shown in Fig. 3c. Compared with the XRD patterns of the pristine electrodes, the characteristic diffraction peaks of Li2O2 were also observed for the discharged electrodes, and no other crystalline phase could be detected, indicating that Li2O2 is the dominant crystalline product. However, it was apparent that the peaks of Li2O2 in the CNTs@Pd electrode were broader and their intensity was much less than those in the CNT electrode. This result indicated that the amount of crystalline Li2O2 in the discharged CNTs@Pd electrode was much less than that in the discharged CNT electrode. Considering that the discharge capacity of the CNTs@Pd electrode was slightly higher than that of the CNT electrode, the results indicated that some Li2O2 was not detectable in the XRD pattern. Further refined analysis of the CNT and CNTs@Pd electrodes was obtained by FTIR, as shown in Fig. 3d. No significant Li2CO3 could be identified at the discharge terminal, excluding the possibility of a side reaction in which crystalline Li2O2 is consumed by a reaction with carbon that was reported in previous work. Therefore, a possible reason is that the formed Li2O2 has a non-crystalline structure. A different crystalline discharge product was found in an organic-based electrolyte Li–O2 battery when using a noble metal or some other metal oxide as catalyst, which was probably attributed to the strong binding of superoxide to the catalyst surface.28–31 For the Li–O2 battery using a solid-state air cathode, the mechanism of the formation of poorly crystalline Li2O2 is unclear. It is speculated that the existence of Pd nanoparticles on the CNTs influenced the binding strength between Li and O*2 and resulted in the growth of poorly crystalline Li2O2. Further detailed investigations on this are needed in the future. The subsequent decomposition of Li2O2 in the recharge process was also evident from the XRD pattern, indicating that the discharge product was reversibly decomposed during the following charging process. From the observed high discharge voltage and the poorly crystalline discharge product of the CNTs@Pd electrode, it is currently clear that the Pd nanoparticles not only contribute to a higher discharge voltage but also lead to the formation of poorly or non-crystalline Li2O2.
It was reported that the nucleation of Li2O2 took place on the surface of the Pd catalyst during the discharge process of an organic electrolyte Li–O2 battery; in our experiment, it has been detected that the crystallinity of Li2O2 is different. Refined analysis was obtained by SEM and the morphologies of the discharged air cathodes for the CNT and CNTs@Pd electrodes are shown in Fig. 4a and b, respectively. It could be found that the morphologies of both electrodes exhibit a very pronounced difference. The discharged CNT electrode contained dendritic-shaped particles, and the discharged CNTs@Pd electrode contained numerous continuous uniform nanorods. The particle size of the discharged CNTs@Pd electrode was much smaller than that of the CNT electrode, which mainly attributed to the different nucleation and growth process. For the CNT electrode, high crystalline Li2O2 can freely nucleate and grow on the CNTs, facilitating the formation of large particles. Combining the high discharge voltage with the poorly crystalline discharge product of the CNT@Pd electrode, we speculated that the free migration of Li2O2 was suppressed and the growth of poorly crystalline Li2O2 preferentially started near the Pd surface and numerous continuous nanorods were formed.
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Fig. 4 SEM images of the discharge product of Li–O2 batteries with CNT (a) and CNTs@Pd electrodes (b). EIS spectra of the two kinds of electrodes before (c) and after discharge (d). |
It is presumed that poorly crystalline Li2O2 has many defects, which may transform the insulating Li2O2 into an electronic conductor.32–34 EIS was performed to investigate the resistance changes of the Li–O2 batteries with CNT and CNTs@Pd electrodes before and after discharge, the spectra are shown in Fig. 4c and d, respectively. It was interesting to find that the battery with the CNTs@Pd electrode showed relatively smaller battery impedance in comparison to the battery with the CNT electrode. Although the addition of Pd has no contribution to the interfacial electron transfer resistance in the high-frequency region, the charge-transfer resistance in the medium frequency region in the pristine CNTs@Pd electrode was obviously lower than that in the pristine CNT electrode, indicating that the ORR kinetics were enhanced in the CNTs@Pd electrode. The charge-transfer resistance of the discharged CNTs@Pd electrode was largely lower than that of the CNT electrode, this result indicated less passivation of the CNTs@Pd electrode which is probably attributed to the high electron conductivity of Pd and the enhanced electronic conductivity of poorly crystalline Li2O2.
The enhanced ORR kinetics in the CNTs@Pd electrode can promote the formation of Li2O2 and facilitate the achievement of improved electrochemical performance. Fig. 5 shows the discharge curves and capacity retention of the two kinds of electrodes at different current densities. The discharge capacity and voltage deteriorated when the current density was increased for both electrodes, which was mainly attributed to electrochemical polarization. However, the Li–O2 battery with the CNTs@Pd electrode displayed a higher discharge voltage and capacity retention than the battery with the CNT electrode at the investigated current densities. The CNT electrode delivered a discharge capacity of 3363 mA h g−1 at 200 mA g−1 and 1529 mA h g−1 at 300 mA g−1; the corresponding capacity retentions were 45.1 and 20.5%, respectively. The CNTs@Pd electrode delivered an improved discharge capacity of 6285 mA h g−1 at 200 mA g−1 and 3536.7 mA h g−1 at 300 mA g−1; the corresponding capacity retentions were 80.6 and 45.3%, respectively. Also of note is the fact that this discharge capacity was even higher than that of the organic-based electrolyte Li–O2 battery at 100 mA g−1, even though the discharge capacity of the CNTs@Pd electrode demonstrated an effective improvement compared to that of the CNT electrode, as shown in Fig. S3.† This comparison is in agreement with our previous report and further indicates the superiority of the Li–O2 battery using a solid-state air cathode.10 The high rate performance can be attributed to the unique structure of the CNTs@Pd electrode: (1) numerous Pd nanoparticles offered abundant reaction sites and accelerated the nucleation and growth of the discharge products; (2) the unique architecture of the CNTs@Pd electrode helped to enhance the electron and oxygen transportation paths. The improved rate performance confirms the positive catalytic activity of Pd nanoparticles in the ORR process for the Li–O2 battery using a solid-state air cathode.
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Fig. 5 Discharge curves (a) and capacity retention (b) of the two kinds of electrodes at different current densities. |
Another considerable improvement of the electrochemical performance of the Li–O2 battery with the CNTs@Pd electrode is the cycling stability. The cycling performance was measured following the widely used capacity-limiting method,35–37 at a current density of 100 mA g−1 with a capacity restriction of 500 mA h g−1. Fig. 6a displays the selected discharge–charge curves of the solid-state Li–O2 battery with CNTs air cathode, and the corresponding discharge and charge capacities against cycle number is exhibited in Fig. 6b. The battery with the CNT air cathode could run 20 cycles and the discharge capacity reached the fixed value. However, a gradual decrease of the cut-off voltage was observed during the cycling process, the 15th discharge voltage of the CNT air cathode dropped to 2.34 V. Meanwhile, from the cycling performance in Fig. 6b, it was noted that the partial recharge capacity did not reached a fixed value when the recharge voltage reached 4.5 V, indicating that the recharge was incomplete. On the contrary, the cycling performance of the CNTs@Pd electrode was significantly improved; it could be found that the battery with the CNTs@Pd electrode maintained 50 cycles and no obvious fading of the discharge and charge capacities could be found, as shown in Fig. 6c and d. Although a decrease in the cut-off voltage was also observed during the cycling process, this situation was better than that of the CNT electrode, as the discharge voltage was higher than that of the CNT electrode at the same number of cycles. The 15th discharge voltage of the CNTs@Pd air cathode was about 2.71 V, which was about 370 mV higher than that of the CNT air cathode, and the discharge voltage was as high as 2.48 V after 50 cycles. In addition to the enhanced ORR catalytic activity, the CNTs@Pd electrode also displayed better OER performance. From Fig. 6a and c it can be found that the 1st charge process of the CNTs@Pd electrode stopped at 4.20 V, about 300 mV lower than that of the CNT air cathode. After 50 cycles, the CNTs@Pd electrode still exhibited excellent rechargeable behavior and the charge voltage stopped at 4.42 V. The lower charge overpotential under the capacity-limiting test is a common phenomenon, because a slight amount of the discharge product can easily be decomposed. The better cycling performance of the CNTs@Pd electrode compared to the CNT electrode might be attributed to the following: firstly, experimental work and calculations have indicated that the functional group or metal catalyst can act as nucleation sites for the discharge product, leading to the small and uniform deposition of Li2O2 particles.38,39 The introduced Pd nanoparticles in the CNTs@Pd electrode induced Li2O2 to preferentially form near the active site of Pd, which led to the observed smaller sized Li2O2. As confirmed in Fig. 4, the formed smaller sized Li2O2 is easier to decompose during the following recharge process.40 Secondly, it was found from Fig. 3c that the crystallinity of the discharge product Li2O2 was poor for the CNTs@Pd electrode, and the low crystalline Li2O2 enhanced the charge-transfer property of the cathode, as confirmed in Fig. 4, leading to the discharged CNTs@Pd electrode suffering lower surface passivation than the discharged CNT electrode, which facilitated the decomposition of Li2O2. The combination of the above two reasons resulted in the more thorough decomposition of the discharged CNTs@Pd electrode, and the complete decomposition of the discharge product tends to result in excellent cycling performance, since accumulation of the isolated discharge product during cycling leads to serious passivation of the air cathode, and will ultimately lead to a low capacity, high overpotential and limited cycling performance in a Li–O2 battery.
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Fig. 6 The discharge–charge curves and cycling performances of the Li–O2 battery with CNT (a and b) and CNTs@Pd (c and d) electrodes. |
In addition, the improved cycling performance of the CNTs@Pd electrode also attributed to the suppression of side reactions. As mentioned in previous reports, the cycling performance of a non-aqueous Li–O2 battery is greatly affected by unwanted side reactions such as the decomposition of carbon and electrolyte, which results in the formation of Li2CO3 and deterioration of the electrochemical performance. In our experiment, although we replaced liquid electrolytes with solid-state electrolyte, avoiding the decomposition problem of the liquid electrolyte, the unwanted side reaction between carbon materials and Li2O2 could not be totally avoided, and this situation was confirmed by FTIR, as shown in Fig. 7. For the CNT electrode, weak Li2CO3 peaks could be found after 6 cycles and evident Li2CO3 peaks could be detected after 12 cycles, indicating that isolated Li2CO3 was generated and this gradually accumulated with an increase in the cycling number. For the CNTs@Pd electrode, although no significant Li2CO3 peaks could be observed after 6 cycles, weak transmission peaks ascribed to Li2CO3 could be detected after 12 cycles and more obvious Li2CO3 peaks could be detected after 50 cycles. It seems that the decomposition of carbon also existed in the CNTs@Pd electrode, however, the deposition of Pd truly effectively reduced the formation of Li2CO3, since the peak intensity of Li2CO3 after 50 cycles was significantly weaker than that of the CNT electrode after 12 cycles. The main reason probably behind this is that for the CNT electrode, the discharge product Li2O2 covered the surface of CNTs, as shown in the schematic in Fig. S2a.† Li2O2 is in direct contact with the CNTs and easily undergoes oxidative decomposition to form Li2CO3 during the recharge process. Unlike the CNT electrode, although Li2O2 also covered the surface of the CNTs, the loaded Pd nanoparticles separate the direct contact of Li2O2 with the CNTs to some extent, as shown in the schematic in Fig. S2b;† in other words, the loaded Pd nanoparticles play a role in limiting the degree of the unwanted side reaction.
It should be noted that the generation of Li2CO3 was not thoroughly avoided after long-term cycling for the CNTs@Pd electrode, which was due to the fact that Pd nanoparticles were not fully coated on the surface of the CNTs, and the exposed region with no Pd loaded could induce the possible side reaction. It is speculated that the cycling performance could be further improved if the side reaction could be thoroughly avoided, and a possible solution is to design a carbon-free cathode. However, for the practical application of Li–O2 batteries, the energy density is of great importance, and the density of carbon-free material is much larger than most of the carbon materials, so carbon materials are still widely employed, as discussed in the Introduction. Finally, for different carbon materials, it should be noted that properties such as density, specific surface area, porosity, and even defects, are various, and if the cathode is assembled with different carbon materials, the specific capacity is different even though the cathode has the same loading weight of carbon, since they cannot provide the same space for the deposition of Li2O2. In our case, we choose CNTs as the carbon material to investigate the catalytic activity of Pd on the Li–O2 battery using a solid-state air cathode and improve the electrochemical performance. In the future, other suitable carbon materials and catalysts can also be attempted to further improve the battery performance.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra15206b |
This journal is © The Royal Society of Chemistry 2015 |