Hai Liuab,
Jian Zhang*a,
Li Jianga,
Yan Kanga,
Cheng Chenga,
Zizhang Guoa and
Chenglu Zhanga
aShandong Key Laboratory of Water Pollution Control and Resource Reuse, School of Environmental Science and Engineering, Shandong University, Jinan 250100, China. E-mail: zhangjian00@sdu.edu.cn; shandaliuhai@berkeley.edu; Fax: +86 531 88364513; Tel: +86 531 88363015
bDepartment of Chemical and Biomolecular Engineering, University of California, Berkeley, California 94720, USA
First published on 18th September 2015
The present paper evaluated the feasibility of synthetizing activated carbons from xylitol with phosphoric acid activation at mild temperatures. Activation temperature (250–450 °C) and phosphoric acid to xylitol impregnation ratio (0.2–3 wt%) were varied during the synthesis of xylitol-based activated carbon, and the effects of these parameters on the textural and chemical properties of the final activated carbons were investigated by XRD, Raman, N2 adsorption and desorption, SEM, XPS and Boehm's titration. The results of yield, XRD and Raman indicated that phosphoric acid activation enhanced the yields of activated carbons, and facilitated the formation of completely carbonized materials at low temperatures (around 250 °C) by comparing with charcoals derived from pyrolysis of xylitol. The porous structures of the activated carbons were developed after activation, and for each activation temperature, the carbons reached the maximum surface area at an impregnation ratio of 1.5. Due to the strong oxidizing radicals decomposed from phosphates, the produced carbons contain relatively high concentrations of acidic and basic surface groups. The total surface groups peaked at 6.08 mmol g−1 for activated carbon obtained at an activation temperature of 350 °C and impregnation ratio of 1.5. The Ni(II) adsorption capacity of the activated carbons was 4 to 7 folds that of the charcoals.
A various carbonaceous materials have been used as precursors to prepare activated carbons by phosphoric acid activation, such as lignocellulosic materials,9,10 synthetic polymers,11,12 and coals.13,14 Impregnation and activation are the main processes involved in phosphoric acid activation. During impregnation stage, H3PO4 permeates into the carbonaceous material and forms macromolecule composites. For subsequent activation, H3PO4 reacts with precursor, resulting in favorable physicochemical properties. Thus, the degree of impregnation affects dramatically the activation effects.15,16 Since these precursors are polymeric or extremely stable, phosphoric acid is hard to react with them and penetrate into them at moderate conditions. Zuo et al. has reported that the impregnation time of 10 h could result in an 80% increase in surface area.17 Therefore, in order to ensure good impregnation effects, the impregnation is required 6–24 h. It has been also reported the activation temperature should be controlled above 400 °C to ensure the produced activated carbons with well-developed structure or good surface chemical properties.18–20 As a result, producing activated carbon with phosphoric acid activation is a time and energy-consuming process.
As the most important heterogeneous element, oxygen can form different complexes with carbon, and result in acid–base and electron-donor/-acceptor properties of activated carbon. Surface functional groups of activated carbon give significant contribution to its adsorption ability, especially for low-size and positively charged heavy metal ions,21,22 primarily through providing adsorption sites of proton exchange, electrostatic attraction, and surface complexation. Typical phosphoric acid activated carbons exhibit a wide distribution of pore size, but relatively low metal ions adsorption. Considering the huge influence of surface chemistry on the adsorption performance of carbon materials, various modification methods have been developed to increase surface oxygen content through pre- and post-treatment with gaseous or liquid chemicals.23–25 However, these methods require an additional process and are also time and energy consuming process.
Organophosphorus compounds, as a kind of ester of phosphoric acid and alcohol, have been well demonstrated to be novel activating agents for developing activated carbons from lignocellulosic materials with relatively high surface oxygenated groups and heavy metal ions adsorption capacities in comparison with reference activated derived from H3PO4 activation in our previous works.26–28 These favorable results were mainly contributed to that radicals (R˙ and RO˙) decomposed from phosphates further created the porosity and surface functional groups of final carbons. In general, the different properties of phosphoric acid-activated carbon mainly depend on the precursor nature and synthesis conditions. Polyhydric alcohols contain multiple hydroxyl groups, and they can condense with phosphoric acid via esterification to form low molecular weight phosphates. These compounds can be easily decomposed into phosphorus oxides and radicals. Based on these results, we deduce that these reactions may promote the carbonization of polyhydric alcohols at low temperature, and enhance the surface oxygen contents of the produced carbon materials, eventually increasing their adsorption abilities toward heavy metal ions. In addition, polyhydric alcohols can be melted at low temperatures (above 93 to 95 °C) and dissolves easily in phosphoric acid solution (e.g. 85 wt%).29 Thus, via phosphoric acid activation, using polyhydric alcohols as carbon precursors may avoid the problem of long impregnation time and high activation temperature for production of activated carbon from conventional lignocellulosic materials. However, little information is available on preparation of activated carbon from phosphoric acid activation of polyhydric alcohols.
Accordingly, a common polyhydric alcohol, xylitol, was chosen as carbon precursor. Xylitol (formula, CH2OH(CHOH)3CH2OH) is categorized as a polyalcohol or sugar alcohol. The main goals of the present work are to evaluate the feasibility of preparation of activated carbon from xylitol with phosphoric acid activation, and to provide a full understanding of the chemical properties and structural characteristics of the carbons. For these purposes, the thermal behaviors of xylitol treated with different impregnation ratios of phosphoric acid were studied. The effects of impregnation ratio and activation temperature on the development of pore structure and chemical characteristics were also investigated. The synthesized carbon materials were characterized by X-ray diffraction (XRD), N2 adsorption and desorption, scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and analysis of Boehm's titration.
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1–3
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1 (g H3PO4/g xylitol). The nomenclature for the impregnated samples (xylitol-R) was the xylitol followed by a number indicating the impregnation ratio. After mixing, xylitol-R samples were immediately heated (heating rate of 10 °C min−1) from room temperature to the desired temperature and maintained at this temperature for 1 hour under nitrogen atmosphere (100 mL min−1) in a tube furnace. After cooling to room temperature, the samples were washed with deionized water until steady pH and absence of phosphate anions. Finally, the samples were dried at 105 °C for 9 h and grounded to obtain the particle size of 100/160 mesh (Model Φ200). The activated carbons obtained at activation temperature of X °C with impregnation ratio of R were referred to as AC-X-R. In order to evaluate the effect of phosphoric acid activation on the characteristics of final carbon materials, the charcoals (C-X) were also prepared by pyrolysis of xylitol at the same heating conditions.
The thermal behaviors of xylitol-R samples were obviously different to other phosphoric acid–impregnated lignocellulose/coal samples.31,33 During activation, xylitol formed easily phosphates with low polymerization degree, which tended to volatilize and decompose and led to less phosphoric compounds remaining in the samples. The loss of phosphorous species and production of radicals by decomposition of phosphates resulted in: (1) carbonization of xylitol at low temperature (see Fig. 2) (2) low yield (see Fig. 3); (4) suppressed formation of porous structure (see Fig. 4); (3) low surface phosphorus content (see Fig. 6); and (4) large surface oxygen content (see Fig. 6) for final carbon materials.
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| Fig. 2 XRD patterns of charcoals (a) derived from pyrolysis of xylitol and AC-X-R samples produced at activation temperatures of 150 (b), 200 (c), and 250 °C (d). | ||
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| Fig. 3 Yields of the produced carbon materials (yield is defined as the % ratio of weight of carbon produced to the weight of xylitol utilized for activation/pyrolysis). | ||
The yields of the carbon materials are represented in Fig. 3. The yields of AC-X-R samples were obviously higher than that of C-X samples, especially at high activation or carbonization temperatures, meaning the good flame-retardant effect of phosphoric acid. This was due to that phosphoric acid promoted formation of carbon materials at low temperatures, hence increasing the yields of AC-X-R samples. For each activation temperature, with increasing impregnation ratio up to 3, the yield of the samples increased to a maximum at impregnation ratio of 1.5 and decreased slightly at higher impregnation ratios, because suitable dose of phosphoric acid had a positive effect on the yield, while the excessive dose resulted in the highly aggressive chemical reactions between the xylitol and phosphoric acid. For each impregnation ratio, the yield decreased dramatically as the reaction temperatures increased due to the enhanced decomposition of precursor at higher temperatures. It should be noted that AC-250-R, AC-300-R and AC-350-R samples had relatively high yields (30–45%) due to the low activation temperatures. However, the samples produced at activation temperature of 450 °C had low yields (10–20%). The yields of xylitol-based activated carbons were much lower than the activated carbon derived from lignocellulose materials (30–50%) at activation temperature of 450 °C, such jackfruit peel waste,18 kraft lignin,35 date stones,36 and rubber wood sawdust.37 As proposed above, the oxidizing radicals derived from decomposition of phosphate esters accelerated the weight loss of xylitol-R samples, and the volatilization of organophosphorus esters also caused the relatively low yields of final carbon materials. Taking into account the yield and completely carbonized products, the activation temperature was recommended in the range of 250–450 °C for phosphoric acid xylitol-based carbon material production.
Nitrogen adsorption and desorption isotherms and DFT pore size distributions of the carbons produced at different activation temperatures using an impregnation ratio of 1.5 are summarized in Fig. 5. The isotherms for AC-250-1.5 and AC-300-1.5 were Type I, practically without hysteresis loop, which was characteristic of highly microporous carbons. The isotherms for AC-350-1.5 and AC-450-1.5 were the mixture of Type I and IV, with a hysteresis at P/P0 above 0.4 (Fig. 5a), indicating a micro-mesoporous structure. These results also can be confirmed from Fig. 5b that the pore widths of a large part of pores for AC-350-1.5 and AC-450-1.5 were in the range of 2–6 nm, as will be demonstrated by the evaluated parameters (see Table 1). The structural characterization results listed in Table 1 showed that with the increase of temperature from 250 to 450 °C, the micropores and mesopores of the carbons were developed, but the contribution of micropore to the total porosity (Vmic/Vmes) decreased, suggesting the enlargement of existing micropores as well as the continuous pore creation.
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| Fig. 5 N2 adsorption/desorption isotherms (a) and DFT pore size distributions (b) for carbons prepared with impregnation ratio of 1.5 at different activation temperatures. | ||
| Carbon | SBET (m2 g−1) | Smic (m2 g−1) | % | Sext (m2 g−1) | % | Vtot (cm3 g−1) | Vmic (m3 g−1) | % | Vext (m3 g−1) | % |
|---|---|---|---|---|---|---|---|---|---|---|
| a The micropore surface area (Smic), external surface area (Sext) and micropore volume (Vmic) were evaluated by the t-plot method. Total pore volume calculated for P/P0 = 0.95. Mesopore volume (Vmes) was calculated by Vtot − Vmic. | ||||||||||
| AC-250-1.5 | 377 | 372 | 98.7 | 5 | 1.3 | 0.171 | 0.165 | 96.5 | 0.006 | 3.5 |
| AC-300-1.5 | 432 | 380 | 88.0 | 52 | 12.0 | 0.202 | 0.169 | 83.7 | 0.033 | 16.3 |
| AC-350-1.5 | 509 | 403 | 79.2 | 106 | 20.8 | 0.248 | 0.173 | 69.8 | 0.075 | 30.2 |
| AC-450-1.5 | 663 | 433 | 65.3 | 230 | 34.7 | 0.376 | 0.178 | 47.3 | 0.198 | 52.7 |
The simultaneous increases of micropore and mesopore volumes were related to the geometry of polymeric species (polyphosphoric acids) and the production of volatile substances. By condensation and dehydration, phosphoric acid (H3PO4) converted to polycondensed forms: pyrophosphoric acid (H4P2O7) and polyphosphoric acid (Hn+2PnO3n+1) at temperature above 213 °C, and metaphosphoric acid ((HPO3)n) (>300 °C).31 After thermal treatment, the acids occupied different volumes in the carbonized materials were extracted by washing, and produced different porosities. The higher activation temperature promoted the condensation and dehydration of phosphoric acid, hence causing the formation of larger pores. Thus, evident pore evolution occurred as activation temperature was above 300 °C. Meanwhile, phosphoric acid formed cross-linked structure with polyhydric alcohol (xylitol), and the enhanced elimination of highly volatile matters at higher activation temperatures further promoted the porosity of final carbons.
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| Fig. 6 XPS survey spectra of C-X and AC-X-1.5 samples (a). The Boehm's titration results of the carbons: acidity (b), basicity (c), and total groups (d). | ||
In order to evaluate quantitatively the surface functionalities of the carbon influenced by the preparation parameters, both acidic and basic groups of the activated carbon were determined by Boehm' titration. It is known that the acidity of activated carbon mainly derive from the carboxylic acids, lactones and phenolic hydroxyls, and basic groups originate from the complex aromatic system (delocalized π electrons) of graphene surface. During activation, many strong oxidizing radicals were produced, and eventually caused the high oxygen content of the final carbon materials. For these samples, increasing activation temperature reduced the amount of acidic groups and promoted the production of basic groups (see Fig. 6a and b). The high temperature led to the decomposition of acidic groups into CO and CO2, since they are unstable at high temperature.39 Meanwhile, the high temperature promoted the formation of delocalized π electrons, resulting in the high basicity.18 When impregnation ratio increased from 0.5 to 1.0, both acidic and basic groups increased dramatically and reached a maximum at impregnation ratio of 1.5, then with impregnation ratio greater than 1.5, the amounts of these groups exhibited a slight decrease and kept high levels. As well demonstrated above that the phosphates decomposed and volatilized easily at low temperatures, during activation, less phosphoric compounds were left in the xylitol-0.2 and xylitol-0.5 samples, thus the formed oxygen groups were susceptible to the high temperature and decomposed into carbon gases. The larger impregnation ratio promoted the formation of phosphates with high degree of polymerization that tended to be stable at high temperature, whereas the large amount of phosphoric acid could hinder the thermal degradation of the oxygen groups. Accordingly, the carbon samples exhibited a slightly decrease in acidic groups with increasing impregnation ratio.
The fitting Langmuir data for Ni(II) adsorption onto the activated carbons and a reference activated carbon (AC-PA) prepared from phosphoric acid activation of Phragmites australis (properties: SBET = 1220 m2 g−1, Vtot = 1.098 cm3 g−1, Vmic = 0.235 cm3 g−1, acidic groups = 1.644 mmol g−1, basic groups = 1.125 mmol g−1) are shown in Fig. 7. The relatively high values of R2 (>0.98, ESI Table S1†) and good representation of the data (Fig. 7) indicated that the Langmuir isotherm model was favorable to describe the adsorption of Ni(II) on the carbon adsorbents. The Qm of the carbons followed an order of AC-350-1.5 > AC-450-1.5 > AC-300-1.5 > AC-250-1.5 > AC-PA ≫ C-250 > C-300 > C-350 > C-450. In comparison with charcoal samples, the 4–7 times higher Ni(II) adsorption capacities of activated carbons was clear evidence that phosphoric acid activation improved dramatically their Ni(II) adsorption capacities. Compared with the reference material (AC-PA), the 170–230% larger Ni(II) adsorption capacities indicated that AC-X-R could be promising adsorbents in Ni(II) ions pollution cleanup. For the sake of further comparison, Table 2 also shows the Ni(II) adsorption capacities of other activated carbons by phosphoric acid activation. The AC-X-1.5 samples in this study showed relatively good adsorption capacities compared to the adsorbents. The difference in Qm of the adsorbents seems to depend primarily on the surface functions, as proposed by previous papers.26,50,51 Since the ionic diameter of Ni(II) is very low (0.138 nm), the surfaces of adsorbents are easily accessible for Ni(II) ions, and the narrow micropore could not withdraw Ni(II) effectively. Strong chemical interactions existed between the functional groups of activated carbon and Ni(II) cations, such as electrostatic attraction between the deprotonated acidic oxygenized groups (carboxylic, lactonic and phenolic groups) and Ni2+ ions, ion exchange between acidic groups and Ni2+ ions, and complexation between oxygen complexes and Ni2+ ions. Meanwhile, the basic groups (the delocalized π electron systems of graphene layer) can form electron donor–acceptor complexes with Ni2+ ions via the Lewis-acid–base interaction.
| Precursor | Impregnation ratio | Activation | Adsorption | SBET m2 g−1 | Qm mg g−1 | References | ||
|---|---|---|---|---|---|---|---|---|
| Temperature °C | Time | C0 mg L−1 | pH | |||||
| Xylitol | 1.5 | 250 | 1 h | 20–60 | 6.0 | 377 | 52.9 | This work |
| Xylitol | 1.5 | 300 | 1 h | 20–60 | 6.0 | 432 | 62.9 | This work |
| Xylitol | 1.5 | 350 | 1 h | 20–60 | 6.0 | 509 | 69.4 | This work |
| Xylitol | 1.5 | 350 | 1 h | 20–60 | 6.0 | 663 | 64.5 | This work |
| Phragmites australis | 1.5 | 450 | 1 h | 20–60 | 6.0 | 1220 | 35.2 | This work |
| Lotus stalk | 2 | 450 | 1 h | — | — | 1220 | 31.0 | 45 |
| Prosopis ruscifolia wood | 2 | 450 | 0.5 h | — | — | 1638 | 7.6 | 46 |
| Arundo donax L. | 2 | 500 | 0.5 h | 5–100 | 5.8 | 1194 | 25.8 | 47 |
| Date stone | 1.75 | 450 | 2 h | 10–100 | — | 826 | 24.4 | 48 |
| Wool waste | 1.5 | 550 | 40 min | 10–60 | — | 472 | 54.0 | 49 |
Footnote |
| † Electronic supplementary information (ESI) available: Table S1 summarizes the Langmuir model fitting parameters of the nickel adsorption onto the carbons. Fig. S1 presents Raman spectra and intensity ratios of D to G bands of the activated carbons. Fig. S2 presents SEM micrographs of C-X and AC samples. See DOI: 10.1039/c5ra14579a |
| This journal is © The Royal Society of Chemistry 2015 |