Cuifeng Zhoua,
Xusheng Du*b,
Hongwei Liuc,
Simon P. Ringerbc and
Zongwen Liu*a
aSchool of Chemical and Biomolecular Engineering, The University of Sydney, NSW 2006, Australia. E-mail: xdu@usyd.edu.au; zongwen.liu@sydney.edu.au; Fax: +61-2-9351-7682
bCentre for Advanced Materials Technology, School of Aerospace Mechanical & Mechatronic Engineering J07, The University of Sydney, NSW 2006, Australia
cAustralian Centre for Microscopy and Microanalysis, The University of Sydney, NSW 2006, Australia
First published on 14th September 2015
A novel Pt/CNT catalyst with a hierarchical structure was prepared. The effect of different morphologies of CNT supports on the catalyst microstructure and catalytic performance was studied. TEM tomography was used to analyse the real microstructure of the catalysts, including both the morphology of flower-like Pt clusters themselves and their distribution on the CNTs. The results revealed that Pt flowers were composed of nanorods, which dispersed in both the inner and outer tube surface of CNTs with larger inner tube diameter (TKCNTs). Comparing with the conventional Pt/CNT catalyst where Pt flowers only dispersed on the outer tube surface, the present Pt/TKCNT catalyst with the novel structure exhibited higher activity (enhanced to be ∼1.5 times higher current density) and better catalytic stability for methanol oxidation. Moreover, it displays ∼2 times higher activity for methanol electro-oxidation than that of CB supported Pt nanorod clusters. The results indicate that the catalytic performance of the Pt nanorods supported on different carbon supports depends on both carbon morphology and the distribution of the metal catalyst on the supports. The improved catalytic performance of the Pt/TKCNT catalyst with the novel hierarchical structure could be attributed to the confinement effect of TKCNTs.
Platinum (Pt) based catalysts has been widely utilized in industries, such as the reduction of pollutant gases emitted from automobiles, oil cracking, and fuel cells.7 The direct methanol fuel cell is a green power source, where Pt catalysts were used both to oxidize methanol fuel at the anode8–10 and to reduce oxygen from air at the cathode to produce electricity.11 In order to improve catalyst performance, durability and utilization as well as to lower the cost of fuel cells, supported catalysts are preferred to be used. Hence, improvement and optimization of an electrocatalyst could be achieved in the aspects of Pt catalyst, the supporting materials, and the dispersion of Pt on the supporting materials. Catalytic performance of Pt nano-materials can be adjusted through the control of their structure, including their crystal structure, shape and size.12–29 Various Pt nanostructures (such as nanowires, nanotubes, nanodendrites, nanoflowers) have been reported. Most of these unique morphologies, especially those based on 1D Pt nanostructures grown along (111) crystal plane, display excellent electrochemical catalytic activity.13–29
On the other hand, the supporting materials of catalysts also have great impact on the electrochemical performance of the catalysts. Various materials have been studied as supports for Pt-based electrochemical catalysts,30 including conductive polymers,31–39 and various carbon nanomaterials.13,40–55 The commercial Pt is usually supported on carbon black. Compared to the widely used carbon black, CNTs are attracting more and more interest due to their structural tube features, low resistance and high stability in electrochemical reactions. The hollow interior of CNTs make it possible to be a nanoreactor for the electrochemical reactions. The interactions (including electron transfer) between confined nanomaterials and carbon walls are believed to be different from those happened on the nanomaterials on outer tube surface. These benefit the higher catalytic performance due to the confinement effect of CNTs.56–58 The spatial confinement of bimetallic PtRu NPs in CNTs have also demonstrated to benefit their catalytic performance for the selective hydrogenation of cinnamaldehyde.56 Besides of CNTs, other supporting materials with similar tube structure (such as copper phyllosilicate nanotube) also displayed positive effect on the catalytic performance.59 However, the information on the structure and performance of catalysts with the combination of the 1D Pt nanostructure and the confinement effect of CNTs was less explored so far.
Here, a novel catalyst with Pt nano-materials supported on thick carbon nanotubes with large inner tube space (TKCNTs) was reported. In the catalyst, Pt nanorod clusters dispersed on both interior and exterior of TKCNTs. According to the aforementioned discussion, it is expected that Pt/TKCNTs with such a unique structure will show enhanced catalytic activity. Previous study in the area always focused on the different type of catalyst supports or the morphology of catalyst particles. However, the distribution of metal catalyst and the confinement effect of CNTs have less been explored, although they also have great influence on their catalytic performance and applications.56–58 Therefore, further discussion of Pt catalyst performance controlled by the topography structure of the catalyst is of great interest and importance. For reference, we also prepared the Pt/CNT catalyst with the common structure where Pt nanorod clusters only dispersed on the outer tube surface. As a demonstration of the effect of catalyst structure on the properties, their electrochemical catalysis on methanol oxidation was studied and compared.
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Fig. 1 X-ray diffraction pattern (a), SEM (b), bright-field TEM (c) and HRTEM micrograph (d) of TKCNT/Pt prepared after 72 h. Inset of (d) is SAED of Pt nanorods. |
Generally, this anisotropic growth of 1D Pt nanocrystals is always attributed to the slow reduction rate and the lowest energy principle. A few reports are available on the direct growth of Pt nanowires, or flowers on the surface of conductive carbon and carbon nanotubes using HCOOH as a slow reducing agent.11,18,51,52 Recently, the synthesis of Pt flowers on the outer surface of CNTs using L-ascorbic acid as reducing agent was achieved with a polymer (chitosan or PSS) wrapping method.55 In our fabrication process, no surfactant and template was used, thus make the approach simple and avoid of the possibility of any catalytically harmful structure-directing moieties. To understand the present growth mechanism of Pt nanoflowers, samples at different time intervals (4, 12, 36 and 72 h) were collected and performed the TEM analysis. Interestingly, the sample collected after 4 h of reaction shows the presence of Pt nanoparticles with a diameter of 2–5 nm distributed on the TKCNTs (Fig. 2a). This observation suggests that the reduction of Pt ions already takes place and the resulted nanoparticles in situ attached on the TKCNT surface. After the reaction of 12 h, almost all TKCNTs were deposited with Pt particles and some Pt clusters started to appear, however no nanorod was observed (Fig. 2b). After the reaction of 36 h, Pt nanorods are formed on the TKCNT surface (Fig. 2c), and the diameter of the nanorods is in the same range as that of Pt nanoparticles formed at 12 h of reaction (see Fig. S1 in ESI†), indicating of the 1D growth of Pt nanorods along the (111) direction (Fig. 1d). In Fig. 2c, a few Pt flowers composed of nanorods can be also observed. After 72 h of reduction, the morphology of Pt clusters (Fig. 1c) did not change too much compared with the ones collected at 36 h. With the aforementioned TEM and XRD data, we can conclude that the Pt nanoparticles are forming first by the reduction of the Pt ions in the initial stage. These nanoparticles deposited on the surface of the TKCNTs acts as seeds for further growth of the nanostructure along (111) crystal plane through the adsorption and reduction of Pt ions. This facilitates the following growth of the Pt nanorods and self assembly into flower-like clusters.
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Fig. 2 TEM bright field micrographs of TKCNT/Pt prepared at different time (a) 4 h, (b) 12 h, and (c) 36 h. |
Pt nanowires, dendrite, flower-like and other hierarchical nanostructures are promising catalysts due to their high surface area and high-index crystal facets, which provide lots of active corner and edge sites. The presence of the CNTs as supports is expected to further improve the utilization and distribution of the Pt catalysts, and thereafter help to improve their electrochemical catalytic performance. Fig. 3a illustrates the electrochemical catalytic activity of the carbon material supported catalysts towards oxidation of methanol in acidic solution, in which the forward current peak is attributed to the oxidation of CH3OH molecule and the backward current peak to the oxidation of the adsorbed intermediates.35,36 Obviously, the methanol oxidation current intensity on both TKCNT and TNCNT supported Pt catalyst is much larger than that on CB/Pt, and the forward peak current density on TKCNT/Pt is more than 2 times of that on CB/Pt, indicating the beneficial effects of CNT supports over the conventional CB supports. Furthermore, the catalytic performance of TKCNT/Pt catalyst is much better than that on TNCNT/Pt catalyst, as both of the peak current intensity on the TKCNT/Pt catalyst is larger than that on TNCNT/Pt catalyst and the forward peak current density on TKCNT/Pt is more than 1.5 times of that on TNCNT/Pt.
The stability of the electrochemical catalytic activity is one of the important properties of a catalyst. To compare this performance of the catalysts, we conducted chronoamperometry tests. Fig. 3b shows the chronoamperograms for the oxidation of methanol on the TKCNT/Pt and TKCNT/Pt catalysts in acidic media. The current density shows sharp decay in activity on both catalysts in the first 20 s, which could be related to the adsorbed intermediate products of methanol oxidation on the surface of the fresh Pt catalysts, such as COads, COOHads, and CHOads, during the methanol oxidation reaction. After that, the current density generally reaches a steady state. The current density gradually decreases with time because methanol is electrochemically oxidized continuously and the concentration of methanol decreases with time. And it can also be attributed to the accumulation of COads poison species on the surface of Pt nanocatalysts during the process of the methanol oxidation. The slower decay of steady-state current indicates that the catalyst has high tolerance toward poisoning by CO-like intermediates. The current density on TKCNT/Pt catalyst is much higher than that on TNCNT/Pt catalyst throughout the whole chronoamperograms test, and both of them are larger than that on CB/Pt. Interestingly, the current density of methanol oxidation on the TKCNT/Pt catalyst in the nearly steady state, for instance at 400 s, is ∼13 times of that on the TNCNT/Pt (Fig. 3b). Moreover, in the CV curves measured just after the 900 s chronoamperograms tests of the catalysts, the forward peak current density for the methanol oxidation on the TKCNT/Pt decreased only 15%, which is much less than those on TNCNT/Pt (∼50%), as shown in Fig. 3a and c. The higher stability of the catalytic current intensity on the catalyst with TKCNT support than that with TNCNT is believed to be related to the microstructure of the catalyst, and it is worthwhile to investigate further to reveal the effect of different carbon supports on the performance of the catalysts. Recently, the pronounced impact of the three-dimensional nano-spatial distribution of metal catalyst particles on catalyst stability was also demonstrated, indicating the importance of the distribution of the catalysts on the supports.2,59
The morphology of the Pt cluster supported on the TNCNTs and CB were shown as Fig. 4a–d, respectively. Different to the morphology in Pt/TKCNTs, the flower-like Pt clusters on the TNCNTs were only dispersed on the outer tube surface, similar to the other results.53 This is because the inner tube diameter of the TNCNTs (most of them less than 10 nm) is too small to afford enough space for the in situ deposition of flower-like Pt nanorod clusters. HRTEM of the TNCNT/Pt show that the Pt flowers are also composed of nanorods growing along (111) directions (Fig. 4c). As the Pt clusters in the TKCNT/Pt and TNCNT/Pt have similar structure, the enhancement of the electrochemical catalytic performance of TKCNT/Pt should be due to the different catalyst support and the distribution of the metal catalyst nanoparticles on the support.
Conventional TEM image is a 2D projection of a 3D structure, which is difficult to provide 3D information conveniently with a single TEM image and sometimes give misleading results.1,4 For example, in a normal TEM image, the location of particles in area A cannot be determine surely as those in area B in Fig. 5a. And the relative nano-spacial distribution of the three particles on a tube (two particles in the inside and one outside the tube) in Fig. 5a is difficult to locate due to the 2D projection image obtained by transmission electron is likely as Fig. 5b. Although STEM technique may be possible to locate the particles on the outer surface of the tube due to the outstanding contrast of inner tube in the image (as shown Fig. 5c and d), it remains to be a great challenge to determine whether the particles are in or out side of the tube when they are distributed in area A in Fig. 5a.
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Fig. 5 Illustration of the cross section of CNT/Pt (a) and their 2D TEM image (b); bright-field TEM (c) and dark-field STEM (d) image of TKCNT/Pt. |
In order to study the exact 3D microstructure of objects, TEM electron tomography (also named ‘3D TEM’) was thus developed. Such a 3D structure representation was reconstructed from a tilt series of 2D projection images.1–6 It is a very suitable technique that can clearly determine the exact location of the catalyst particles with respect to tube-like nanomaterials.1–3,51 TEM images taken during rotation of one tube about its axis can provide detailed information on the locations and shape of the Pt nanocatalysts inside/outside the tube by following the movement. Selected TEM tilt images of TKCNT/Pt show the same area but with different perspectives with tilting the sample from +50° to −72° (Fig. 6). Clearly, some particles inside the tube (for instance, the highlighted ones in a blue circle) move steadily around the tube axis as the tube is tilted continuously within the inner tube; while the particles (the highlighted ones in a red circle) that appear initially to be located in the inner tube at +50° move progressively toward the outer wall (+30°), reach it at 0° and cross it at −30°. In contrast, no Pt particle was observed to be located in the inner tube of TNCNTs, as illustrated in Fig. S2 in ESI.† It's found that the diameter of the inner tube of the TNCNT is non-uniform along the tube longitude direction (varied between 1–10 nm) and the inner tube wall exhibit river-like ‘Zig-Zag’ morphology, which is unfavoured for the in situ electrochemical deposit of Pt catalysts in the inner tube.
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Fig. 6 Selected bright field images of TEM tilt series obtained by tilting the TKCNT/Pt sample to different angles: +50°, +30°, 0°, −30° and −72°. |
The tomography technology could also used to study the real morphology of the multi-dimensional particles and complex clusters, including the short nanorods. Previously, rod-like Cu2S crystals were successfully characterized to be actually nanodisks with a series of tilting TEM.61 In this work, it seems to be a challenge to determine the morphology of nanorods, especially the length of rods in the flowers with conventional 2D TEM technique, due to the short length of nanorod and the flower like Pt cluster structure supported on the TKCNTs, which have curved outer and inner tube surface. To clearly demonstrate the 3D tomography technology, Pt/TKCNT with a big flower like cluster on the tube was selected for the TEM tomography analysis. In a normal 2D TEM, the Pt rods usually appear shorter, or even close to sphere particles due to their short length and small diameter. By tilting the samples, it is possible to measure their real length at certain projection angles. The morphology of the length of a single nanorod in the flower in Fig. 6 was clearly observed until the sample was tilted at −72°. The length of rods was measured to be as long as 26 nm. Moreover, as shown in the image tilted at −30 and −72° in Fig. 6, the large Pt clusters on the TKCNT are composed of three clusters of Pt nanorods. From the tilt series of 2D projection images of the sample, the 3D structure representation was reconstructed. A typical image was shown as Fig. 7, where small Pt catalysts are observed in both inner and outer tube surface, plus a big Pt nanorods clusters on the outer tube surface. A representative 3D-rendering video for such a structure is provided as the video 1 in ESI.† The respective transverse section thereof was obtained from the reconstructed volumes derived from electron tomography (inset in Fig. 7). It shows that there are obvious separation between the Pt cluster and TKCNT, indicating the loose structure of the Pt/TKCNT catalyst. Such a hierarchical structure benefits the improvement of mass transfer during the electrochemical reaction process and utilization of the active Pt catalysts.
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Fig. 7 TEM tomography reconstructed images of TKCNT/Pt catalyst of the same sample in Fig. 6 in longitudinal and transversal direction (inset). |
The accessibility of the inner tube of the TKCNT/Pt catalyst for the methanol and electrolyte should be good, as the in situ chemical deposit of Pt clusters on both sides of TKCNTs take place in a similar acidic aqueous solution. Additionally, the majority of the TKCNTs have an open-ended and large inner tube diameter. The high distribution of active Pt catalyst in the inner tube provides more active sites for the electrochemical catalytic reaction. Moreover, the larger diameter of the inner tube allow the facile transport of the reactant and resulted molecules and ions to and from the catalyst, increasing the access of reactant to the active sites. All these means the interior tube is readily accessible to the electrolyte and fuel. Furthermore, owing to the confinement effect of the TKCNT supports with length up to 100 μm, the methanol molecules are trapped to stay relatively longer and thus be oxidized more efficiently on the surface of the Pt catalyst.50,62,63 The fluid flow and mass transfer in the nano-scale channels have recently attracted extensive attention.64–66 Previous results in the literatures indicated that fluids including water exhibited ultrafast flow rate through CNTs inner tube compared with the conventional fluid flow theory.64,65 It was found that the mobilities of ions within carbon nanotube membranes could be approximately three times higher than the bulk mobility and the induced electro-osmotic velocities were four orders of magnitude faster than those measured in conventional porous materials.66 In the case of the electrochemical oxidation of methanol catalysed by the Pt nanocatalysts located in the inner tube of TKCNTs, the methanol diffusion behaviour in the nano-channel of TKCNTs during the electrochemical processing is very complicated and related to many factors, such as the electrical potential, the electro-osmosis, the electrochemical reactions of methanol, functionality and morphology of tube surface, etc. Further investigations of the electrochemical reaction in the nano-channels of CNTs could be a new important issue and is worthwhile to do in the future. In this study, it is believed that the rapid mass transport and more active sites of the TKCNT/Pt may facilitate water dissociation to produce adsorbed OH groups on the catalyst surface that can accelerate the oxidation of the adsorbed CO intermediates, leading to the enhanced poisoning tolerance and stability of the catalyst.50,67
Footnote |
† Electronic supplementary information (ESI) available: A representative 3D-rendering video of Pt/CNTs with the novel hierarchical structure. See DOI: 10.1039/c5ra13373d |
This journal is © The Royal Society of Chemistry 2015 |