Guiqin Sun,
Lihui Zhou,
Jinxia Li*,
Jing Tang and
Ying Wang
School of Chemistry and Molecular Engineering, East China University of Science and Technology, Shanghai 200237, China. E-mail: lijinxia@ecust.edu.cn; Tel: +86 21 64253847
First published on 20th August 2015
In this paper, a novel graphene-like carbon nanosheet (HGCN) was synthesized using human hair as a carbon source and ferric chloride (FeCl3) as a graphitic catalyst, which had high specific surface area (1427 m2 g−1), multimodal pore system and favorable graphitic structure. Moreover, the HGCN carbon framework is doped with heteroatoms of nitrogen and sulfur. For methanol fuel cell application, the hybrid catalyst of HGCN supported Pt nanoparticles (Pt/HGCN) with a homogeneous distribution of 3.2 ± 1.0 nm, was further prepared through facile in situ chemical co-reduction. Compared with commercial Pt/XC-72 catalyst, the Pt/HGCN hybrids possess much larger electrochemically active surface areas and higher electrochemical stability towards electro-oxidation of methanol. The results indicate that HGCN is a promising alternative carbon support material for electrocatalysts in direct methanol fuel cells.
Unique properties of the carbon materials (i.e. large surface area and high electrical conductivity) make them as the best candidate for supporting materials.8,9 Various carbon-based materials have been used as catalyst support for DMFCs, such as carbon nanotubes,10–13 carbon nanofibers,14,15 mesoporous carbon.16,17 Recently, graphene has aroused interest as potential support owing its high electron transfer rate, large surface area and good conductivity.18–20 Compared with traditional carbon materials, the two-dimensional planar structure of graphene allows both the edge planes and basal planes to interact with the catalyst nanoparticles. Ji et al.21 synthesized graphene supported platinum nanoclusters and found that PtNCs/graphene has significantly higher electrocatalytic activity and stability for methanol electro-oxidation compared to the normal Vulcan XC-72 and graphite supported Pt nanoclusters.
Heteroatoms such as N, S doping into carbon materials offer a good choice to increase the catalytic performance of Pt-based catalysts in DMFC.22,23 Heteroatoms bonded with carbon framework can introduce defect sites due to different bond length. Liu et al.24 fabricated N-doped ordered mesoporous graphitic arrays with the pore-size distribution of 3.8 nm and found that moderate nitrogen content provided a high surface area and a graphitic framework, leading to high electrocatalytic activity, excellent long term stability, and resistance to methanol crossover effects for the ORR compared to commercial Pt/C. Zhang et al.25 utilize aniline to form nitrogen-doped carbon layer to prevent the aggregation among graphene (NCL-RGO). The Pt/NCL-RGO reveals larger electrochemical surface area and better dispersal of Pt nanoparticles comparing to Pt/RGO, which leads to much higher electrocatalytic activity and better stability of the catalyst.
Herein, a novel graphene-like carbon nanosheet (HGCN) was synthesized using human hair as a novel, low-cost and easily available precursor and FeCl3 as activating agent and graphitic catalyst. One advantage of choosing hair as carbon source is that N and S can be formed in situ in the carbon framework during the high temperature carbonization process. The other benefit is that N and/or S doping can easily form highly conductive carbon and significantly improve the electrochemical properties of carbon materials. Using a simple in situ chemical co-reduction method, the small and homogeneous Pt nanoparticles were deposited on the surface of HGCN. The electrocatalytic performance of Pt/HGCN was characterized by cyclic voltammetry (CV) and chronoamperometry (CA) methods.
Nitrogen adsorption isotherm was recorded at 77 K using ASAP-2020 instrument (Micromeritics, USA). X-ray diffraction (XRD) patterns were performed on a D/max 2550 diffractometer (Rigaku, Japan) operating with CuKα radiation (λ = 0.154 nm, 40 kV, 100 mA, 2θ = 5–80°). The transmission electron microscopy (TEM) images were taken on a JEM-2100 microscopy at an acceleration voltage of 200 kV (JEOL, Japan). And the statistical average dimension of Pt catalyst was estimated from bright-field TEM images. X-ray photoelectron spectroscopy (XPS) was performed on an ESCALAB 250Xi spectrometer (Thermo Scientific) with AlKα X-ray source for excitation. Sample charging was calibrated by setting the binding energy of the C 1s peak to 284.6 eV as reference. The actual Pt content was determined by inductively coupled plasma-atomic emission spectrometry (ICP, VISTA-MPX, Austria). Raman spectra were taken on a laser Raman microscope (Iuvia reflerx, Renishaw).
Prior to preparation of modified electrode, glassy carbon (GC) electrode was mechanically polished to a mirror finish with 0.05 μm alumina slurry, then ultrasonically washed with 1:
1 HNO3 (v/v), NaOH (1.0 mol L−1), ethanol and redistilled water for 30 s, respectively. All the working electrodes were prepared with the same procedure as follows: 4 mg of catalyst was dispersed in 1 mL of ethanol solution containing 50 μL of Nafion (5 wt%), sonicated for 30 min, and then 5 μL of the dispersion was dropped onto the pretreated GC surface and dried for several hours at room temperature.
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Fig. 1 (a) Nitrogen adsorption–desorption isotherms of the HGCN and HC, (b) pore size distribution curve of HGCN, (c) XRD patterns of the HGCN and HC, (d) Raman spectra of HGCN and HC. |
Fig. 1c shows wide-angle powder X-ray diffraction (XRD) of HC and HGCN materials. It can be clearly seen that HC sample possesses two diffraction peaks at 2θ of 24.6° and 43.4°, corresponding to the (002) and (100) lattice planes of a typical carbon. There is no obviously sharp peak in the HGCN pattern. The peak intensity at 24.6° was low and the peak at 43.4° disappeared, describing the amorphous structure of HGCN. However, XRD can only be used to characterize the long-range order of crystalline materials. While the short-range order in micro regions and slight structural changes of carbon materials can be further characterized by Raman spectra and HRTEM images. The Raman spectroscopy results of HC and HGCN are shown in Fig. 1d. The two peaks obtained at 1352 cm−1 and 1593 cm−1 were corresponded to the two main characteristic absorptions of D band (∼1350 cm−1) and G band (∼1580 cm−1) for carbon materials. The intensity ratio of ID and IG can be used as an indicator for disorder degree of carbon materials. The ID/IG ratio of HGCN is determined to be 2.50, much lower than that of HC (2.90). This result suggests that HGCN possesses a lower degree of disorder, which should be ascribed to the catalytic graphitization of FeCl3.
Low-magnification TEM and HR-TEM images of the HC and HGCN samples are shown in Fig. 2. The low-magnification image of HC (Fig. 2a) shows that thick and dense carbon fragment is obtained after carbonization of the hair without any treatments. Compared with HC, HGCN sample looks much thinner and more transparent (Fig. 2b). HC and HGCN samples are further characterized using HR-TEM, which are shown in Fig. 3c and d. By comparison, some graphitic carbon structures in micro regions can be clearly observed (Fig. 3d, red circles), revealing high degree of short-range order attributed to the catalytic graphitization of FeCl3.
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Fig. 2 (a and b) Low-magnification TEM images of HC and HGCN, (c and d) HR-TEM images of HC and HGCN. |
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Fig. 3 (a) Low-magnification TEM and (b) HR-TEM images of Pt/HGCN, (c) histograms of Pt size on Pt/HGCN, (d) XRD pattern of Pt/HGCN, (e) low-magnification TEM and (f) HR-TEM images of Pt/XC-72. |
Add it all up, HGCN with high surface area and multimodal pore size as well as favorable graphitic structure was successfully prepared when FeCl3 existed in the system. Thus we speculated that FeCl3 played an important role in the formation of the unique HGCN structure. Wang et al.28 has reported that the Fe components can form a carburized phase in the heating process, and the formation and decomposition process of the carburized phase can lead to the formation of graphene-like nanosheets. When carbonization at 900 °C under a N2 atmosphere, the chemical activation of FeCl3 may make the carbon source have a porous structure, and meanwhile, the Fe components can catalyze graphitization of the carbon source.29 In addition, it is important to mention here that the presence of meso/macropores in the interconnected carbon nanosheets offers the possibility of fast ion transfer by reducing the transportation path and favors the penetration of electrolyte to realize better performance of the electrode material.30,31
Fig. 3a and b are TEM images of the Pt/HGCN nanocomposites with the different magnifications. As shown in Fig. 3a, it can be clearly seen that the Pt nanoparticles (black dots in the image) are uniformly and densely loaded on the HGCN surface. These particles are uniformly distributed on the basal plains and the edges of the carbon nanosheets, which can be ascribed to the surface functional groups of HGCN. Usually, the surface functional groups such as CO, C
N and C–S–C serve as anchoring sites for the metal nanoparticles. Moreover, the oxygen functionalities, especially the carboxylic acids, provide active sites for the nucleation and growth of metal nanoparticles.32 In addition, the formation of very thin carbon nanosheets and multimodal pore structure can create many defects, such as edges and vacancies, which are much favorable for the immobilization of Pt nanoparticles.33 The size of Pt nanoparticles as revealed in HRTEM is shown in Fig. 3c. In addition, Fig. 3c shows the histograms of Pt nanoparticles size determined by statistical analysis of 200 randomly chosen isolated Pt particles from the HR-TEM image. According to the statistical survey results, the average diameter of Pt nanoparticles was 3.2 ± 1.0 nm.
Fig. 3d shows the X-ray diffraction (XRD) pattern of Pt/HGCN. The broad peak at 2θ of 24.3° is due to the (002) plane of the hexagonal structure of the HGCN carbon support. Moreover, the diffraction peaks observed at 39.8°, 46.7° and 67.6° can be indexed to the (111), (200) and (220) planes of the face-centered cubic (fcc) structure of Pt, respectively, revealing that a crystalline structure of the loaded Pt nanoparticles. These results indicated the successful formation of Pt nanoparticles on HGCN through the reduction of H2PtCl6 by using NaBH4 and (CH2OH)2. The peak corresponding to the (111) plane is more intense than the others, indicating that the (111) plane is the dominating orientation. The average crystallite size for the Pt nanoparticles can be estimated from the broadening of (111) diffraction peak using Scherrer equation d = 0.94λ/β(2θ)cosθ, where d is the average particle size (nm), λ is the wavelength of the X-ray (1.54056 Å), θ is the angle at the maximum of the peak and β(2θ) is full width of the diffraction peak at half maximum in radians (FWHM). By this equation, the average crystallite size of Pt is estimated to be 3.3 nm, which is in good agreement with the result obtained from TEM.
X-ray photoelectron spectroscopy (XPS, Fig. 4) was employed to further analyze the compositions and atom binding states of Pt/HGCN. From Fig. 4a, the deconvolution of C 1s spectrum contains three major components, corresponding to the presence of different carbon functionalities, such as CC (284.7 eV), C–N/C–O/C–S (286.0 eV) and C
O/C
N (288.8 eV).34 As seen in Fig. 4b, the deconvolution of N 1s spectrum yields four peaks: pyridinic-N (398.1 eV), pyrrolic-N (399.1 eV), graphitic-N (401.0 eV) and pyridinic N-oxide (403.2 eV) respectively. This suggests that nitrogen is indeed integrated into the carbon matrix as highly active pyridinic and pyrrolic nitrogen species.35,36 Similarly, peaks located at 162.6, 163.9 and 165.4 eV of S 2p (Fig. 4c) spectrum can be assigned to S0 (sulfur), C–S–C (thiophenic) and S
O (sulfoxide) bonds, indicating that S is also doped into the carbon molecular scaffolds. Finally, Fig. 4d shows the Pt 4f XPS results of Pt/HGCN, three valences of Pt could be identified on doublet binding energy of Pt 4f7/2 and Pt 4f5/2. The main doublet at 71.3 eV (Pt 4f7/2) and 74.6 eV (Pt 4f5/2) are the characteristic of metallic Pt. Peaks located at 72.2 (Pt 4f7/2) and 75.4 eV (Pt 4f5/2) correspond to Pt2+, while the weakest of the two at 73.2 (Pt 4f7/2) and 76.5 eV (Pt 4f5/2) correspond to Pt4+. According to the quantitative analysis results of XPS, Pt/HGCN sample, on average, contains about 82.7% carbon, 5.3% oxygen, 5.5% nitrogen, 1.4% sulphur, 5.1% Pt (atomic%). It is reported that the interaction between the Pt nanoparticles and carbon support can modulate electronic properties of Pt catalysts due to strong π–d hybridization and further enhance electrocatalytic activity.33 Especially, the interaction between Pt and the N-doped carbon support may be further enhanced because of the hybridization of nitrogen lone pair electrons with the π electrons in the carbon. In addition, the quaternary nitrogen peaked at 402.5 eV can improve the electrical conductivity of carbon materials. Many previous researches have also reported that the S-doped carbon usually play a crucial role in the stabilization of Pt particles and electrocatalytic performance.37,38
ECSA = QH/([Pt] × 0.21) |
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Fig. 5 CV curves of (a) Pt/XC-72 and (b) Pt/HGCN at a scan rate of 50 mV s−1 between −0.2 and 1.0 V vs. Ag/AgCl in 0.5 mol L−1 H2SO4 solution. |
The methanol electro-oxidation measured by CVs is presented in Fig. 6a. The electrocatalytic experiment was carried out within a potential range from 0 to 1.0 V (vs. Ag/AgCl) at 50 mV s−1 in a nitrogen saturated 0.5 mol L−1 H2SO4 and 1.0 mol L−1 CH3OH solution. The cycling was repeated until steady CV curves were obtained and recorded. The currents for Pt/HGCN and Pt/XC-72 were normalized by their respective Pt loadings and ECSA to obtain the current densities. All cyclic voltammograms showed a similar methanol oxidation current peak in the forward scan (If) and an oxidation peak in the reverse scan (Ir) corresponding to the removal of the residual carbonaceous species formed in the forward scan. The forward peak current density is an important indicator with regard to the methanol electro-oxidation reaction. In Fig. 6a, the peak current density of Pt/HGCN (140.0 mA cm2 mg−1pt) is 1.63 times higher than that of Pt/XC-72 (86.1 mA cm2 mg−1pt). However, compared with Pt/XC-72, there is an obvious current generated prior to the onset of methanol oxidation reduction for Pt/HGCN sample, which should be due to the large double layer capacitance of HGCN. After subtraction of background current, the forward peak current densities on the Pt/HGCN and commercial Pt/XC-72 are 118.1 mA cm2 mg−1pt and 85.5 mA cm2 mg−1pt, respectively, indicating that the activity of the Pt/HGCN is still higher than that of the commercial Pt/XC-72 (as shown in Fig. 6b). These results are consistent with the ECSA results above. In summary, these improvements might be ascribed to the strong interaction between Pt nanoparticle and HGCN support with N and S doping and multimodal-pore structure, which can provide lots of ion adsorption sites, modulate electronic properties of Pt catalysts, promote the fast ion transport, resulting in the enhanced electrocatalytic activity.18,33
The stability of the Pt/HGCN electrode was investigated by performing CA at a potential of 0.6 V vs. Ag/AgCl in a solution containing 0.5 mol L−1 H2SO4 and 1.0 mol L−1 CH3OH under nitrogen saturation for 1000 s, as shown in Fig. 6c. For comparison, the same set of experiments was also performed using Pt/XC-72. In all two cases, the current densities drop over time, but eventually stabilize. However, the stable current density of 26.85 mA cm−2 mg−1pt obtained with Pt/HGCN catalyst after 1000 s is about 3.7 times higher than the value of 7.13 mA cm−2 mg−1pt on the Pt/XC-72 catalyst. This demonstrated that HGCN could enhance the activity and stability of the Pt incorporated onto the HGCN compared to Pt incorporated onto the Vulcan XC-72 substrate. In combination with the CV results, it can be concluded that the Pt/HGCN catalyst displayed enhanced electrocatalytic performance toward methanol oxidation reaction as compared with a commercial Pt/XC-72 catalyst.
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